Soaking device for carpet production

Abstract

The utility model discloses a soaking device for carpet production, which comprises a soaking box, a fixing frame fixedly connected to the outer wall of the soaking box, a positioning frame fixedly connected to the upper end face of the fixing frame, a positive and negative motor fixedly connected to the lower end face of the positioning frame, a rotating shaft connected to the output end of the positive and negative motor, and a first gear fixedly connected to the outer wall of the rotating shaft. The outer edge of the first gear is meshed with a second gear, the center position of the second gear is in threaded connection with a screw rod, the bottom end of the screw rod is rotationally connected with a connecting frame, and the connecting frame is rotationally connected with an extrusion roller. The height of the extrusion rollers is adjusted, the conveying rollers are matched for use, carpets with different thicknesses are subjected to moisture removal, and the speed reduction motor can drive the conveying rollers to rotate slowly, so that the staying time of the carpets in the soaking box is prolonged, and the carpets are fully soaked.

Description

Technical Field

[0001] The utility model relates to the technical field of carpet production, in particular to a soaking device for carpet production. Background Art

[0002] Carpet is a floor covering made of natural fibers such as cotton, linen, wool, silk, grass yarn, or chemical synthetic fibers, knitted, piled, or woven by hand or mechanical processes. It is one of the arts and crafts with a long history and tradition in the world, and is widely used in residences, hotels, entertainment venues, and other areas.

[0003] In the process of carpet production, the carpet is usually soaked to soften the carpet, make it more elastic and comfortable to use. However, in the process of soaking the carpet with the existing carpet soaking equipment, the carpet stays in the soaking liquid for a short time, resulting in insufficient soaking of the carpet, affecting the quality of the carpet. At the same time, after the carpet is soaked, the interior of the carpet absorbs a large amount of water. The thicker the carpet, the more water it absorbs. The water in the carpet needs to be removed. However, when removing water from carpets of different thicknesses, the existing soaking equipment is cumbersome to adjust and difficult to operate, resulting in reduced work efficiency. Utility Model Content

[0004] The utility model aims to provide a soaking device for carpet production. Through the operation of the forward and reverse motors, the rotating shaft can drive the first gear to mesh with the second gear. Through the screw connection between the second gear and the spiral rod, the height of the squeezing roller can be adjusted. In combination with the use of the conveying roller, the moisture of carpets of different thicknesses can be removed. The function of the reduction motor can drive the conveying roller to rotate slowly, prolonging the time the carpet stays in the soaking box, so that the carpet can be fully soaked.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a soaking device for carpet production, comprising a soaking box, a fixing frame is fixedly connected to the outer wall of the soaking box, a positioning frame is fixedly connected to the upper end surface of the fixing frame, a forward and reverse motor is fixedly connected to the lower end surface of the positioning frame, a rotating shaft is connected to the output end of the forward and reverse motor, a first gear is fixedly connected to the outer wall of the rotating shaft, a second gear is meshed with the outer edge of the first gear, a spiral rod is screwed at the center position of the second gear, a connecting frame is rotatably connected to the bottom end of the spiral rod, a squeezing roller is rotatably connected to the connecting frame, a positioning plate is fixedly connected to one side of the fixing frame, a reduction motor is fixedly connected to the upper end surface of the positioning plate, a rotating rod is connected to the output end of the reduction motor, the rotating rod is rotatably connected to the fixing frame, and a conveying roller is fixedly connected to the outer wall of the rotating rod.

[0006] The beneficial effects of the utility model are as follows: the use of the forward and reverse motor enables the rotating shaft to drive the first gear to mesh with the second gear, the second gear is screwed to the spiral rod, and the height of the squeezing roller on the connecting frame is adjusted by the lifting and lowering of the spiral rod, and the carpets of different thicknesses are squeezed to remove moisture in cooperation with the conveying roller. The function of the reduction motor can drive the conveying roller through the rotating rod to slowly convey the carpet, prolong the residence time of the carpet in the soaking box, and make the carpet fully soaked;

[0007] In order to remove moisture from carpets of different thicknesses and extend the soaking time of the carpets;

[0008] As a further improvement of the above technical solution: a plurality of evenly distributed limit rods are fixedly connected in the immersion box, and a limit roller is rotatably connected to the outer wall of the limit rod.

[0009] The beneficial effects of this improvement are: by using a plurality of limiting rods and a plurality of limiting rollers, the carpet can be fully contacted with the soaking liquid, the contact area between the carpet and the soaking liquid is increased, the carpet can be more fully soaked, and the effect of carpet soaking is improved;

[0010] In order to achieve full soaking of the carpet;

[0011] As a further improvement of the above technical solution: two symmetrical support frames are fixedly connected to the upper end surface of the immersion box, a positioning rod is fixedly connected between the two support frames, and an auxiliary roller is rotatably connected to the outer wall of the positioning rod.

[0012] The beneficial effects of this improvement are: by using the positioning rod and the auxiliary roller, the carpet can be assisted to move and support the carpet, thereby preventing the carpet from contacting the soaking box and preventing the soaking box from rubbing the carpet, thereby causing the carpet to be damaged by friction;

[0013] In order to support and assist the movement of the carpet, avoid contact and friction with the edge of the soaking box;

[0014] As a further improvement of the above technical solution: a rotation groove is provided on the upper end surface of the fixing frame, a rotation ring is rotatably connected in the rotation groove, and the rotation ring is fixedly connected to the second gear.

[0015] The beneficial effects of this improvement are: by using the rotating groove and the rotating ring, the second gear can be stably rotated on the upper end surface of the fixed frame, ensuring stable screw connection between the second gear and the spiral rod, preventing the second gear from being separated from the first gear, and ensuring stable meshing between the second gear and the first gear;

[0016] In order to limit the position of the second gear and ensure stability during the rotation process;

[0017] As a further improvement of the above technical solution: limiting grooves are provided on the inner walls on both sides of the fixing frame, limiting blocks are slidably connected in the limiting grooves, and the limiting blocks are fixedly connected to the connecting frame.

[0018] The beneficial effects of this improvement are: by using the limit slot and the limit block, the connection frame can be limited, ensuring that the connection frame is sufficiently stable during the lifting process, always maintaining a vertical up and down movement trajectory, preventing the connection frame from tilting, preventing the connection frame from getting stuck, and preventing the problem of being unable to adjust;

[0019] In order to limit the connection frame and ensure the stability of the connection frame;

[0020] As a further improvement of the above technical solution: a connecting groove is provided on the upper end surface of the connecting frame, a connecting column is rotatably connected in the connecting groove, and the connecting column is fixedly connected to the spiral rod.

[0021] The beneficial effects of this improvement are: by using the connection groove and the connection column, the spiral rod and the connection frame can be stably connected, and at the same time, the spiral rod can be lifted and lowered with the connected squeezing roller during rotation;

[0022] In order to achieve a stable connection between the spiral rod and the connecting frame;

[0023] As a further improvement of the above technical solution: a drain pipe is fixedly connected to one side of the soaking tank, and a control valve is fixedly connected to the drain pipe.

[0024] The beneficial effect of this improvement is that: through the coordinated use of the drain pipe and the drain valve, the drain pipe can be opened to facilitate the discharge of the soaking liquid in the soaking box and replace the new soaking liquid;

[0025] In order to discharge the soaking liquid in the soaking box. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 An isometric structural schematic diagram provided for the utility model;

[0027] Figure 2 A top view provided for the utility model;

[0028] Figure 3 The utility model provides Figure 2 The three-dimensional cross-section view at AA in the middle;

[0029] Figure 4 A front view provided for the utility model;

[0030] Figure 5 The utility model provides Figure 4 A three-dimensional cross-section view at the middle BB;

[0031] Figure 6 The utility model provides Figure 5 The enlarged view of point A in the middle;

[0032] Figure 7 The utility model provides Figure 5 Enlarged view of point B in the middle.

[0033] In the figure, 1, soaking box; 11, fixing frame; 12, positioning frame; 13, forward and reverse motor; 14, rotating shaft; 15, first gear; 16, second gear; 17, screw rod; 18, connecting frame; 19, extrusion roller; 20, positioning plate; 21, reduction motor; 22, rotating rod; 23, conveying roller; 31, limiting rod; 32, limiting roller; 41, supporting frame; 42, positioning rod; 43, auxiliary roller; 51, rotating groove; 52, rotating ring; 61, limiting groove; 62, limiting block; 71, connecting groove; 72, connecting column; 81, drain pipe; 82, control valve. DETAILED DESCRIPTION

[0034] In order to enable those skilled in the art to better understand the technical solution of the utility model, the utility model is described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory and should not have any limiting effect on the protection scope of the utility model.

[0035] like Figures 1 to 7As shown, a soaking device for carpet production provided by an embodiment of the utility model comprises a soaking box 1, a fixing frame 11 is fixedly connected to the outer wall of the soaking box 1, a positioning frame 12 is fixedly connected to the upper end surface of the fixing frame 11, a forward and reverse motor 13 is fixedly connected to the lower end surface of the positioning frame 12, the positioning frame 12 can fix the forward and reverse motor 13 to ensure the stable output of the forward and reverse motor 13, a rotating shaft 14 is connected to the output end of the forward and reverse motor 13, a first gear 15 is fixedly connected to the outer wall of the rotating shaft 14, a second gear 16 is meshed on the outer edge of the first gear 15, a spiral rod 17 is screwed at the center position of the second gear 16, a connecting frame 18 is rotatably connected to the bottom end of the spiral rod 17, a squeezing roller 19 is rotatably connected to the connecting frame 18, and the operation of the forward and reverse motor 13 makes the first gear 15 rotate and rotate. The gear 15 is meshed with the second gear 16, and is screwed with the spiral rod 17 through the rotation of the second gear 16, so that the height of the squeezing roller 19 on the connecting frame 18 can be adjusted. A positioning plate 20 is fixedly connected to one side of the fixed frame 11, and a reduction motor 21 is fixedly connected to the upper end surface of the positioning plate 20. A rotating rod 22 is connected to the output end of the reduction motor 21. The rotating rod 22 is rotatably connected to the fixed frame 11. A conveying roller 23 is fixedly connected to the outer wall of the rotating rod 22. With the use of the conveying roller 23, carpets of different thicknesses can be processed. The reduction motor 21 causes the rotating rod 22 to drive the conveying roller 23 to rotate slowly, so that the carpet is fully soaked in the soaking box 1. A plurality of evenly distributed limiters are fixedly connected in the soaking box 1. Rod 31, the limiting roller 32 is rotatably connected to the outer wall of the limiting rod 31, and the use of multiple limiting rods 31 and the corresponding limiting rollers 32 can limit the carpet, ensure that the carpet is in full contact with the soaking liquid, increase the contact area of ​​the carpet in the soaking liquid, and improve the soaking effect of the carpet. The upper end surface of the soaking box 1 is fixedly connected to two symmetrical support frames 41, and a positioning rod 42 is fixedly connected between the two support frames 41. An auxiliary roller 43 is rotatably connected to the outer wall of the positioning rod 42. The two support frames 41 can support and fix the positioning rod 42. The auxiliary roller 43 on the positioning rod 42 can assist the carpet in moving, and prevent the carpet from contacting the edge of the soaking box 1, and prevent the carpet from rubbing against the soaking box 1, which causes damage to the carpet. A rotating groove 51 is provided on the upper end surface of the fixed frame 11, and a rotating ring 52 is rotatably connected in the rotating groove 51. The rotating ring 52 is fixedly connected to the second gear 16. The use of the rotating groove 51 and the rotating ring 52 can limit the second gear 16 to ensure that the second gear 16 is more stable during the rotation and will not be separated from the first gear 15. Limiting grooves 61 are provided on the inner walls on both sides of the fixed frame 11. Limiting blocks 62 are slidably connected in the limiting grooves 61. The limiting blocks 62 are fixedly connected to the connecting frame 18. The use of two limiting grooves 61 and two limiting blocks 62 can limit the connecting frame 18 to ensure that the connecting frame 18 is sufficiently stable during the lifting process without tilting or shaking. A connecting groove 71 is provided on the upper end surface of the connecting frame 18.A connecting column 72 is rotatably connected in the connecting groove 71, and the connecting column 72 is fixedly connected to the spiral rod 17. The use of the connecting groove 71 and the connecting column 72 can stabilize the connection between the spiral rod 17 and the connecting frame 18, and does not affect the rotation of the spiral rod 17, which is convenient for lifting and lowering the squeezing roller 19 on the connecting frame 18. A drainage pipe 81 is fixedly connected to one side of the soaking box 1, and a control valve 82 is fixedly connected to the drainage pipe 81. The use of the drainage pipe 81 and the drainage valve can discharge the soaking liquid in the soaking box 1, which is convenient for replacing new soaking liquid.

[0036] The working principle and use process of the utility model are as follows: when in use, first, the carpet is wound around the upper end of the auxiliary roller 43, then passes through the bottom ends of multiple limiting rollers 32, and finally connected to the conveying roller 23. According to the thickness of the carpet, the forward and reverse motors 13 are rotated, the first gear 15 is meshed with the second gear 16, and the screw rod 17 is screwed to drive the squeezing roller 19 on the connecting frame 18 to move in the direction of the conveying roller 23 to press the carpet. Under the action of the reduction motor 21, the conveying roller 23 on the rotating rod 22 is slowly driven to rotate. While conveying the carpet, the squeezing roller 19 is cooperated to squeeze and remove the moisture in the carpet. Multiple limiting rollers 32 can increase the contact area between the carpet and the soaking liquid, so that the carpet is fully soaked. When the soaking liquid needs to be replaced, the control valve 82 can be opened to discharge the soaking liquid in the soaking box 1 through the drain pipe 81, and then replace the new soaking liquid, so as to realize the use process of the entire soaking device.

[0037] The contents not described in detail in this specification belong to the prior art known to professionals in this field.

[0038] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A soaking device for carpet production, comprising a soaking box (1), characterized in that: A fixing frame (11) is fixedly connected to the outer wall of the soaking box (1), a positioning frame (12) is fixedly connected to the upper end surface of the fixing frame (11), a forward and reverse motor (13) is fixedly connected to the lower end surface of the positioning frame (12), a rotating shaft (14) is connected to the output end of the forward and reverse motor (13), and a first gear (15) is fixedly connected to the outer wall of the rotating shaft (14); The outer edge of the first gear (15) is meshed with a second gear (16); a spiral rod (17) is screwed at the center of the second gear (16); the bottom end of the spiral rod (17) is rotatably connected to a connecting frame (18); the connecting frame (18) is rotatably connected to an extrusion roller (19); a positioning plate (20) is fixedly connected to one side of the fixed frame (11); a reduction motor (21) is fixedly connected to the upper end surface of the positioning plate (20); a rotating rod (22) is connected to the output end of the reduction motor (21); the rotating rod (22) is rotatably connected to the fixed frame (11); and a conveying roller (23) is fixedly connected to the outer wall of the rotating rod (22).

2. A carpet production soaking device according to claim 1, characterized in that: A plurality of evenly distributed limiting rods (31) are fixedly connected inside the soaking box (1), and a limiting roller (32) is rotatably connected to the outer wall of the limiting rod (31).

3. A carpet production soaking device according to claim 1, characterized in that: The upper end surface of the soaking box (1) is fixedly connected to two symmetrical support frames (41), a positioning rod (42) is fixedly connected between the two support frames (41), and an auxiliary roller (43) is rotatably connected to the outer wall of the positioning rod (42).

4. A carpet production soaking device according to claim 1, characterized in that: The upper end surface of the fixed frame (11) is provided with a rotation groove (51), a rotation ring (52) is rotatably connected in the rotation groove (51), and the rotation ring (52) is fixedly connected to the second gear (16).

5. A carpet production soaking device according to claim 1, characterized in that: Limiting grooves (61) are provided on the inner walls on both sides of the fixing frame (11), and limiting blocks (62) are slidably connected in the limiting grooves (61), and the limiting blocks (62) are fixedly connected to the connecting frame (18).

6. A soaking device for carpet production according to claim 1, characterized in that: The upper end surface of the connecting frame (18) is provided with a connecting groove (71), a connecting column (72) is rotatably connected in the connecting groove (71), and the connecting column (72) is fixedly connected to the spiral rod (17).

7. A carpet production soaking device according to claim 1, characterized in that: A drainage pipe (81) is fixedly connected to one side of the soaking box (1), and a control valve (82) is fixedly connected to the drainage pipe (81).

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