Multifunctional integrated dyeing machine

Abstract

The utility model relates to the technical field of dyeing machines, and particularly discloses a multifunctional integrated dyeing machine which comprises a dyeing mechanism, a built-in mechanism, a dewatering mechanism and a drying mechanism, the drying mechanism is fixedly connected with the dyeing mechanism, the dewatering mechanism is fixedly connected with the dyeing mechanism, and the built-in mechanism is fixedly connected with the dyeing mechanism. According to the dyeing machine, dyeing, dewatering and drying are integrated, the working environment pollution caused by the fact that a large amount of residual dye liquor carried on cheese or warp beam yarn taken out from a dyeing body drips on a workshop floor after dyeing is avoided, the working environment of a dyeing workshop is improved, and meanwhile the sewage treatment cost caused by workshop pollution discharge is reduced; the dyed cheese or warp beam yarn is not required to be taken out of the dyeing machine main body, is not required to be reloaded into a dehydrator for dehydration after being unloaded, and is also not required to be taken out of the dehydrator, transferred and loaded into a dryer for drying, and a large amount of labor cost is reduced in the dyeing and drying process.

Description

Technical Field

[0001] The utility model relates to the technical field of dyeing machines, in particular to a multifunctional integrated dyeing machine. Background Art

[0002] Currently, the cheese yarn, warp yarn and loose fiber dyeing machines on the market only have dyeing functions. After dyeing, some dyeing machines are equipped with air flow dehydration, and a small number of loose fiber dyeing machines are equipped with centrifugal dehydration function. After dyeing or dehydration, the yarn needs to be taken out of the dyeing machine and then transferred to the dryer for dehydration and drying.

[0003] Existing dyeing equipment easily causes a large amount of residual dye to be carried by yarn and loose fiber when they are taken out after dyeing, causing environmental pollution. At the same time, the process flow line is long, requiring a large amount of manpower and transportation tools. The installation and operation of specialized drying and dehydration equipment require a larger production workshop area.

[0004] However, the existing dyeing equipment has a single function and cannot perform dyeing, dehydration and drying steps at the same time. The dehydration process is also relatively complicated, occupies a large space, and is inconvenient to use. Utility Model Content

[0005] The utility model aims to provide a multifunctional integrated dyeing machine, aiming to solve the technical problems that the dyeing equipment in the prior art has a single function, cannot perform dyeing, dehydration and drying steps at the same time, the dehydration process is also relatively complicated, occupies a large space, and is inconvenient to use.

[0006] To achieve the above-mentioned purpose, the utility model adopts a multifunctional integrated dyeing machine, including a dyeing mechanism, a built-in mechanism, a dehydration mechanism and a drying mechanism. The drying mechanism is fixedly connected to the dyeing mechanism and is located on one side of the dyeing mechanism, the dehydration mechanism is fixedly connected to the dyeing mechanism and is located on the other side of the dyeing mechanism, and the built-in mechanism is fixedly connected to the dyeing mechanism and is located on the inner wall of the dyeing mechanism.

[0007] Wherein, the dehydration mechanism includes a circulation pump, a heat exchanger, a reversing unit and a dehydration discharge port, the dehydration discharge port is fixedly connected to the dyeing mechanism and is located below the dyeing mechanism, the reversing unit is movably connected to the dyeing mechanism and is located on the inner wall of the dyeing mechanism, the heat exchanger is fixedly connected to the dyeing mechanism and is located below the dyeing mechanism, and the circulation pump is fixedly connected to the heat exchanger and is located below the heat exchanger.

[0008] Wherein, the dyeing mechanism includes a dyeing machine body, a yarn rack, a plurality of cheese yarns and two compressed air inlets, the two compressed air inlets are fixedly connected to the dyeing machine body and are respectively located on both sides of the dyeing machine body, each cheese yarn is movably connected to the dyeing machine body and is located on the inner wall of the dyeing machine body, and the yarn rack is fixedly connected to the dyeing machine body and is located on the inner wall of the dyeing machine body.

[0009] Among them, the drying mechanism includes a heating heat exchanger, a fan and a condensing heat exchanger, the condensing heat exchanger is fixedly connected to the dyeing machine body and is located on one side of the dyeing machine body, the fan is fixedly connected to the condensing heat exchanger and is located above the condensing heat exchanger, and the heating heat exchanger is fixedly connected to the fan and is located above the fan.

[0010] Wherein, the built-in mechanism includes a yarn rack and a plurality of cheese yarns, each of the cheese yarns is movably connected to the dyeing machine body and is located on the inner wall of the dyeing machine body, and the yarn rack is fixedly connected to the dyeing machine body and is located on the inner wall of the dyeing machine body.

[0011] Wherein, the built-in mechanism includes a loose fiber cage and loose fibers, the loose fibers are fixedly connected to the loose fiber cage and are located on the inner wall of the loose fiber cage, and the loose fiber cage is fixedly connected to the dyeing machine body and is located on the inner wall of the dyeing machine body.

[0012] The utility model discloses a multifunctional integrated dyeing machine, which realizes the integration of dyeing, dehydration and drying, avoids the work environment pollution caused by a large amount of residual dye liquid dripping on the workshop floor after the cheese yarn or warp beam yarn is taken out from the chromosome main body after dyeing, improves the working environment of the dyeing workshop, and reduces the sewage treatment cost caused by workshop sewage discharge; reduces the need to take out the dyed cheese yarn or warp beam yarn from the dyeing machine main body, reload it into the dehydrator for dehydration after unloading, and also reduces the need to take out the cheese yarn or warp beam yarn from the dehydrator for transportation and load it into the dryer for drying, thereby reducing a lot of labor costs in the dyeing and drying process. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0014] Figure 1 It is a structural schematic diagram of a multifunctional integrated dyeing machine of the utility model.

[0015] Figure 2 It is a structural schematic diagram of a second embodiment of a multifunctional all-in-one dyeing machine of the utility model.

[0016] 1-dyeing mechanism, 2-dehydration mechanism, 3-drying mechanism, 4-circulation pump, 5-heat exchanger, 6-reversing unit, 7-dehydration discharge port, 8-dyeing machine body, 9-yarn rack, 10-cheese yarn, 11-compressed air inlet, 12-heating heat exchanger, 13-fan, 14-condensing heat exchanger, 15-loose fiber cage, 16-loose fiber, 17-built-in mechanism. DETAILED DESCRIPTION

[0017] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.

[0018] The first embodiment of the present application is:

[0019] See also Figure 1 The utility model provides a multifunctional integrated dyeing machine, including a dyeing mechanism 1, a built-in mechanism 17, a dehydration mechanism 2 and a drying mechanism 3, the drying mechanism 3 is fixedly connected to the dyeing mechanism 1 and is located on one side of the dyeing mechanism 1, the dehydration mechanism 2 is fixedly connected to the dyeing mechanism 1 and is located on the other side of the dyeing mechanism 1, and the built-in mechanism 17 is fixedly connected to the dyeing mechanism 1 and is located on the inner wall of the dyeing mechanism 1.

[0020] Furthermore, the dehydration mechanism 2 includes a circulation pump 4, a heat exchanger 5, a reversing unit 6 and a dehydration discharge port 7, the dehydration discharge port 7 is fixedly connected to the dyeing mechanism 1 and is located below the dyeing mechanism 1, the reversing unit 6 is movably connected to the dyeing mechanism 1 and is located on the inner wall of the dyeing mechanism 1, the heat exchanger 5 is fixedly connected to the dyeing mechanism 1 and is located below the dyeing mechanism 1, and the circulation pump 4 is fixedly connected to the heat exchanger 5 and is located below the heat exchanger 5.

[0021] Furthermore, the dyeing mechanism 1 includes a dyeing machine body 8 and two compressed air inlets 11 . The two compressed air inlets 11 are fixedly connected to the dyeing machine body 8 and are respectively located on both sides of the dyeing machine body 8 .

[0022] Furthermore, the drying mechanism 3 includes a heating heat exchanger 12, a fan 13 and a condensing heat exchanger 14, the condensing heat exchanger 14 is fixedly connected to the dyeing machine body 8 and is located on one side of the dyeing machine body 8, the fan 13 is fixedly connected to the condensing heat exchanger 14 and is located above the condensing heat exchanger 14, and the heating heat exchanger 12 is fixedly connected to the fan 13 and is located above the fan 13.

[0023] Furthermore, the built-in mechanism 17 includes a creel 9 and a plurality of cheese yarns 10, each of the cheese yarns 10 is movably connected to the dyeing machine body 8 and is located on the inner wall of the dyeing machine body 8, the creel 9 is fixedly connected to the dyeing machine body 8 and is located on the inner wall of the dyeing machine body 8, the condensation exchanger is connected through a pipeline, and both ends are respectively connected to the pipelines at the bottom of the dyeing machine body 8 and the creel 9. When the cheese yarn 10 is dried, the fan 13 is started, and the temperature-raising heat exchanger 12 is injected with a high-temperature circulating heat medium, generally steam or heat-conducting oil. The circulating air is heated by the temperature-raising heat exchanger 12, and the heated hot air passes through the cheese yarn 10 to heat it. The residual dye liquid becomes steam and is extracted by the fan 13. When the extracted hot steam passes through the condensation heat exchanger 14, the condensation heat exchanger 14 is introduced with a refrigerant. The hot steam cools down and becomes liquid when passing through the condensation heat exchanger 14, and is discharged from the discharge port at the bottom of the condensation heat exchanger 14.

[0024] In this embodiment, the utility model realizes the integration of dyeing, dehydration and drying, avoiding the pollution of the working environment caused by the large amount of residual dye dripping on the workshop floor on the cheese yarn 10 or the warp yarn taken out from the chromosome main body after dyeing, improving the working environment of the dyeing workshop, and reducing the sewage treatment cost caused by workshop sewage discharge; reducing the dyed cheese yarn 10 or warp yarn being taken out of the dyeing machine main body 8, and reloading it into the dehydrator for dehydration after unloading, and also reducing the work of taking out and transporting from the dehydrator and loading it into the dryer for drying, thereby reducing a lot of labor costs in the dyeing and drying process.

[0025] The second embodiment of the present application is:

[0026] See also Figure 2 ,in Figure 2 It is a structural schematic diagram of a second embodiment of a multifunctional all-in-one dyeing machine of the utility model.

[0027] The utility model adopts a multifunctional integrated dyeing machine, comprising a dyeing mechanism 1, a built-in mechanism 17, a dehydration mechanism 2 and a drying mechanism 3, wherein the drying mechanism 3 is fixedly connected to the dyeing mechanism 1 and is located on one side of the dyeing mechanism 1, the dehydration mechanism 2 is fixedly connected to the dyeing mechanism 1 and is located on the other side of the dyeing mechanism 1, and the built-in mechanism 17 is fixedly connected to the dyeing mechanism 1 and is located on the inner wall of the dyeing mechanism 1.

[0028] Furthermore, the dehydration mechanism 2 includes a circulation pump 4, a heat exchanger 5, a reversing unit 6 and a dehydration discharge port 7, the dehydration discharge port 7 is fixedly connected to the dyeing mechanism 1 and is located below the dyeing mechanism 1, the reversing unit 6 is movably connected to the dyeing mechanism 1 and is located on the inner wall of the dyeing mechanism 1, the heat exchanger 5 is fixedly connected to the dyeing mechanism 1 and is located below the dyeing mechanism 1, and the circulation pump 4 is fixedly connected to the heat exchanger 5 and is located below the heat exchanger 5.

[0029] Furthermore, the dyeing mechanism 1 includes a dyeing machine body 8 and two compressed air inlets 11, the two compressed air inlets 11 are fixedly connected to the dyeing machine body 8 and are respectively located on both sides of the dyeing machine body 8, the circulating pump 4 is used for the dye liquid circulation of the dyeing machine body 8, the heat exchanger 5 is used for heating and cooling the dye liquid during the dyeing process, and the reversing unit 6 is used to change the direction of the dye liquid circulation during the dyeing process.

[0030] Furthermore, the drying mechanism 3 includes a heating heat exchanger 12, a fan 13 and a condensing heat exchanger 14, the condensing heat exchanger 14 is fixedly connected to the dyeing machine body 8 and is located on one side of the dyeing machine body 8, the fan 13 is fixedly connected to the condensing heat exchanger and is located above the condensing heat exchanger, and the heating heat exchanger is fixedly connected to the fan 13 and is located above the fan 13.

[0031] Furthermore, the built-in mechanism 17 includes a loose fiber cage 15 and loose fibers 16, wherein the loose fibers 16 are fixedly connected to the loose fiber cage 15 and are located on the inner wall of the loose fiber cage 15, and the loose fiber cage 15 is fixedly connected to the dyeing machine body 8 and is located on the inner wall of the dyeing machine body 8.

[0032] In this embodiment, the utility model realizes the integration of dyeing, dehydration and drying, avoids the work environment pollution caused by the large amount of residual dye dripping on the workshop floor on the loose fibers 16 taken out from the chromosome main body after dyeing, improves the working environment of the dyeing workshop, and reduces the sewage treatment cost caused by workshop sewage discharge; reduces the dyed loose fibers 16 to be taken out from the dyeing machine main body 8, disassembled and reloaded into the dehydrator for dehydration, and also reduces the work of taking out and transporting from the dehydrator and loading into the dryer for drying, thereby reducing a lot of labor costs in the dyeing and drying process.

[0033] The above disclosure is only a preferred embodiment of the present invention, and certainly cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made according to the claims of the present invention still fall within the scope covered by the utility model.

Claims

1. A multifunctional all-in-one dyeing machine, characterized in that: It includes a dyeing mechanism, a built-in mechanism, a dehydrating mechanism and a drying mechanism. The drying mechanism is fixedly connected to the dyeing mechanism and is located on one side of the dyeing mechanism. The dehydrating mechanism is fixedly connected to the dyeing mechanism and is located on the other side of the dyeing mechanism. The built-in mechanism is fixedly connected to the dyeing mechanism and is located on the inner wall of the dyeing mechanism.

2. The multifunctional dyeing machine according to claim 1, characterized in that: The dehydration mechanism includes a circulation pump, a heat exchanger, a reversing unit and a dehydration discharge port, the dehydration discharge port is fixedly connected to the dyeing mechanism and is located below the dyeing mechanism, the reversing unit is movably connected to the dyeing mechanism and is located on the inner wall of the dyeing mechanism, the heat exchanger is fixedly connected to the dyeing mechanism and is located below the dyeing mechanism, and the circulation pump is fixedly connected to the heat exchanger and is located below the heat exchanger.

3. The multifunctional dyeing machine according to claim 2, characterized in that: The dyeing mechanism comprises a dyeing machine body and two compressed air inlets. The two compressed air inlets are fixedly connected to the dyeing machine body and are respectively located on both sides of the dyeing machine body.

4. The multifunctional dyeing machine according to claim 3, characterized in that: The drying mechanism includes a heating heat exchanger, a fan and a condensing heat exchanger. The condensing heat exchanger is fixedly connected to the dyeing machine body and is located on one side of the dyeing machine body. The fan is fixedly connected to the condensing heat exchanger and is located above the condensing heat exchanger. The heating heat exchanger is fixedly connected to the fan and is located above the fan.

5. The multifunctional all-in-one dyeing machine according to claim 4, characterized in that: The built-in mechanism includes a yarn rack and a plurality of cheese yarns, each of the cheese yarns is movably connected to the dyeing machine body and is located on the inner wall of the dyeing machine body, and the yarn rack is fixedly connected to the dyeing machine body and is located on the inner wall of the dyeing machine body.

6. The multifunctional all-in-one dyeing machine according to claim 4, characterized in that: The built-in mechanism includes a loose fiber cage and loose fibers, the loose fibers are fixedly connected to the loose fiber cage and located on the inner wall of the loose fiber cage, and the loose fiber cage is fixedly connected to the dyeing machine body and located on the inner wall of the dyeing machine body.

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