Metal product surfacing lining plate
The metal product surfacing lining plate addresses the lack of real-time wear monitoring and unsafe installation in coal bunkers by integrating a monitoring system with a rapid installation mechanism, enhancing maintenance predictability and efficiency.
Patent Information
- Application Number
- CN202323326013.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-07
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2033-12-07
AI Technical Summary
Existing wear-resistant surfacing linings in coal bunkers lack real-time wear monitoring capabilities, leading to potential equipment damage and reduced production efficiency due to unsafe and inconvenient installation methods.
A metal product surfacing lining plate equipped with a monitoring module, pressure sensor, digital display screen, and control button for real-time wear detection, combined with a rapid installation mechanism using threaded holes, fastening bolts, and movable rods for safe and efficient installation.
Enables real-time monitoring of wear conditions, facilitating predictable maintenance and reducing downtime, while ensuring safe and rapid installation, extending equipment life and improving production efficiency.
Smart Images

Figure CN222295528U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of engineering, in particular to a metal product surfacing lining plate. Background Art
[0002] In the fields of mining, construction, heavy industry, etc., mechanical parts are often exposed to extreme friction and erosion environments, making improving their wear and corrosion resistance a major demand. Overlay welding technology is the process of adding one or more layers of special materials to the surface of the base material to improve wear resistance, corrosion resistance or restore component size. This technology can significantly extend the service life of the components and is a cost-effective maintenance method.
[0003] The cam is an assembly made of a plurality of camshafts, each of which is connected to a plurality of guide rails, each of which is connected to a plurality of guide rails having a plurality of guide rails, each of which is connected to a plurality of guide rails having a plurality of guide rails. The coal bunkers for storing coal in coal mines, power plants and docks are basically cast with concrete. The surface is not smooth, the friction coefficient is large and the water absorption is high. This is the main reason for the adhesion and blockage of the bunker. Especially in the case of soft coal mining, more pulverized coal and high moisture, the blockage accident is particularly serious. Over the years, in order to solve the problem of adhesion and blockage, people have thought of many ways: such as pasting tiles and steel plates on the bunker wall, hitting with air cannons or electric hammers, none of which have been completely solved, and manual poking of coal bunkers often causes personal injury accidents. After a lot of research and experiments, it was finally decided to use a wear-resistant surfacing lining as the lining of the coal bunker. The characteristics of the surfacing lining with high wear resistance, rust and corrosion resistance and strong applicability are used to reduce the friction coefficient and solve the blockage phenomenon. However, when installing the coal bunker lining, the installation form of the lining must be considered when the operation or ambient temperature changes greatly. The current installation form generally adopts the form of bolt punching, which is very unsafe and inconvenient to install. Therefore, a wear-resistant surfacing lining that is easy to install is now needed.
[0004] However, in the prior art CN212957373U patent, since the wear degree of the liner that is easy to install cannot be monitored, the wear degree of the liner cannot be monitored in real time, which may cause damage to the equipment and affect production efficiency. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] The utility model aims to provide a metal product surfacing lining plate to solve the problem in the above background technology that the wear degree of the lining plate cannot be monitored.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a metal product welded lining, which includes a lining body, threaded holes, fastening bolts, a mounting plate, a fixing block, a movable rod, an operating handle, a monitoring module, a digital display screen, a control button, a heat dissipation grille, a fixing slot, a block, a pressure sensor, a spring, a support block, a bearing, a steel wire and a movable joint, the threaded hole is fixedly connected to the upper end of the lining body, the fastening bolt is fixedly connected to the upper end of the threaded hole, the mounting plate is fixedly connected to the lower end of the lining body, and the lining body is the core component of the device, which is usually made of wear-resistant material and is used to provide protection in high friction or high impact environments.
[0009] Preferably, the fixing block is fixedly connected to the front end of the mounting plate, the movable rod is fixedly connected to the front end of the fixing block, and the operating handle is fixedly connected to the front end of the movable rod.
[0010] Preferably, the monitoring module is fixedly connected to the left end of the mounting plate, the digital display screen is fixedly connected to the left end of the monitoring module, and the control button is fixedly connected to the left end of the monitoring module. The usage status of the lining is monitored in real time through the monitoring module. The pressure sensor can detect the pressure changes on the lining, reflecting the degree of wear of the lining. The digital display screen and the control button together provide the operator with intuitive monitoring data and operation interface, and can judge whether the lining needs to be replaced based on the displayed information.
[0011] Preferably, the heat dissipation grille is fixedly connected to the front end of the monitoring module, the fixed card slot is fixedly connected to the left end of the lining plate body, and the card block is fixedly connected to the inside of the mounting plate.
[0012] Preferably, the pressure sensor is fixedly connected to the upper end of the mounting plate, and the spring is fixedly connected to the inside of the block. The pressure sensor can detect the pressure change on the lining plate, reflecting the degree of wear of the lining plate.
[0013] Preferably, the support block is fixedly connected to the left and right ends of the spring, the bearing is fixedly connected to the left and right sides of the support block, and the spring pushes the fixed block to re-enter the fixed slot to ensure the stability and safety of the liner body.
[0014] Preferably, the steel wire is movably connected to the inside of the mounting plate, and the movable joint is fixedly connected to the inside of the mounting plate.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. The metal product surfacing lining plate realizes the rapid installation and disassembly of the lining plate body by improving the main mechanism, with the help of fixed blocks, movable rods, operating handles and related mechanical structures. This design greatly reduces downtime and improves production efficiency;
[0017] 2. The metal product cladding lining can monitor the wear condition of the lining in real time by installing the monitoring module, cooperating with the digital display screen and control buttons. This feature makes the maintenance work more predictable and efficient, and reduces the risk of unexpected failures;
[0018] 3. The metal product surfacing lining is made of highly wear-resistant materials, can withstand high pressure and friction, is suitable for extreme working environments, and significantly extends the service life and stability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the lining structure of the utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the mounting plate of the utility model;
[0022] Figure 4 This is a schematic diagram of the cross-sectional structure of the mounting plate of the utility model;
[0023] Figure 5 It is a schematic diagram of the enlarged structure of the mounting plate of the utility model.
[0024] In the figure: 1. Lining body; 2. Threaded hole; 3. Fastening bolt; 4. Mounting plate; 5. Fixing block; 6. Movable rod; 7. Operating handle; 8. Monitoring module; 9. Digital display screen; 10. Control button; 11. Heat dissipation grille; 12. Fixing slot; 13. Block; 14. Pressure sensor; 15. Spring; 16. Support block; 17. Bearing; 18. Steel wire; 19. Movable joint. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-Figure 5 The utility model provides a technical solution: a metal product surfacing lining plate, the metal product surfacing lining plate includes a lining plate body 1, a threaded hole 2, a fastening bolt 3, a mounting plate 4, a fixing block 5, a movable rod 6, an operating handle 7, a monitoring module 8, a digital display screen 9, a control button 10, a heat dissipation grille 11, a fixed card slot 12, a card block 13, a pressure sensor 14, a spring 15, a support block 16, a bearing 17, a steel wire 18, and a movable joint 19. The threaded hole 2 is fixedly connected to the upper end of the lining plate body 1, and the fastening bolt 3 is fixedly connected to the The upper end of the threaded hole 2, the mounting plate 4 is fixedly connected to the lower end of the liner body 1, and the fixing block 5 is fixedly connected to the front end of the mounting plate 4. The liner body 1 is the core component of this device, which is usually made of wear-resistant material and is used to provide protection in high-friction or high-impact environments. The liner is installed on the mounting plate 4 and is basically fixed by means of the threaded hole 2 and the fastening bolts 3. The fixing block 5 is used in conjunction with the fixing slot 12 to provide additional fixing force for the liner body 1. When replacing or adjusting the liner, the fixing block 5 can be unlocked and moved for operation.
[0027] The movable rod 6 is fixedly connected to the front end of the fixed block 5, the operating handle 7 is fixedly connected to the front end of the movable rod 6, the monitoring module 8 is fixedly connected to the left end of the mounting plate 4, the digital display screen 9 is fixedly connected to the left end of the monitoring module 8, the control button 10 is fixedly connected to the left end of the monitoring module 8, the heat dissipation grille 11 is fixedly connected to the front end of the monitoring module 8, the fixed slot 12 is fixedly connected to the left end of the lining body 1, the movable rod 6 is connected to the operating handle 7, when the operator pulls the handle 7, the force is transmitted through the movable joint 19, the driving wire 18 pulls the fixed block 5 to release it from the fixed slot 12, so as to facilitate the installation or removal of the lining, after releasing the handle, the spring 15 pushes the fixed block 5 to re-enter the fixed slot 12, to ensure the stability and safety of the lining body 1.
[0028] The block 13 is fixedly connected to the inside of the mounting plate 4, the pressure sensor 14 is fixedly connected to the upper end of the mounting plate 4, the spring 15 is fixedly connected to the inside of the block 13, the support block 16 is fixedly connected to the left and right ends of the spring 15, the bearing 17 is fixedly connected to the left and right sides of the support block 16, the steel wire 18 is movably connected to the inside of the mounting plate 4, and the movable joint 19 is fixedly connected to the inside of the mounting plate 4. The pressure sensor 14 can detect the pressure change on the lining plate to reflect the degree of wear of the lining plate. The digital display screen 9 and the control button 10 together provide the operator with intuitive monitoring data and operation interface. The operator can judge whether the lining plate needs to be replaced based on the displayed information. The heat dissipation grille 11 is designed to effectively dissipate the heat generated by long-term use or high-load work to keep the device running stably.
[0029] Working principle: The liner body 1 is the core component of this device. It is usually made of wear-resistant materials and is used to provide protection in high-friction or high-impact environments. The liner is installed on the mounting plate 4 and is basically fixed by means of threaded holes 2 and fastening bolts 3. The fixing block 5 is used in conjunction with the fixing slot 12 to provide additional fixing force for the liner body 1. When replacing or adjusting the liner, the fixing block 5 can be unlocked and moved for operation. The movable rod 6 is connected to the operating handle 7. When the operator pulls the handle 7, the force is transmitted through the movable joint 19, and the drive wire 18 pulls the fixing block 5 to remove it from the fixing slot 12. Loosen to facilitate installation or removal of the liner. After loosening the handle, the spring 15 pushes the fixing block 5 to re-enter the fixing slot 12 to ensure the stability and safety of the liner body 1. The use status of the liner is monitored in real time through the monitoring module 8. The pressure sensor 14 can detect the pressure changes on the liner to reflect the degree of wear of the liner. The digital display screen 9 and the control button 10 together provide the operator with intuitive monitoring data and operation interface. It can be determined whether the liner needs to be replaced based on the displayed information. The heat dissipation grille 11 is designed to effectively dissipate the heat generated by long-term use or high-load work to keep the device running stably.
[0030] Finally, it should be noted that the above content is only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Simple modifications or equivalent substitutions of the technical solution of the utility model by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the utility model.
Claims
1. A metal product cladding lining plate, comprising a lining plate body (1), a threaded hole (2), a fastening bolt (3), a mounting plate (4), a fixing block (5), a movable rod (6), an operating handle (7), a monitoring module (8), a digital display screen (9), a control button (10), a heat dissipation grille (11), a fixing slot (12), a block (13), a pressure sensor (14), a spring (15), a support block (16), a bearing (17), a steel wire (18) and a movable joint (19), characterized in that: The threaded hole (2) is fixedly connected to the upper end of the lining body (1), the fastening bolt (3) is fixedly connected to the upper end of the threaded hole (2), and the mounting plate (4) is fixedly connected to the lower end of the lining body (1).
2. A metal product surfacing lining plate according to claim 1, characterized in that: The fixed block (5) is fixedly connected to the front end of the mounting plate (4), the movable rod (6) is fixedly connected to the front end of the fixed block (5), and the operating handle (7) is fixedly connected to the front end of the movable rod (6).
3. A metal product surfacing lining plate according to claim 2, characterized in that: The monitoring module (8) is fixedly connected to the left end of the mounting plate (4), the digital display screen (9) is fixedly connected to the left end of the monitoring module (8), and the control button (10) is fixedly connected to the left end of the monitoring module (8).
4. A metal product surfacing lining plate according to claim 3, characterized in that: The heat dissipation grille (11) is fixedly connected to the front end of the monitoring module (8), the fixed card slot (12) is fixedly connected to the left end of the liner body (1), and the card block (13) is fixedly connected to the inside of the mounting plate (4).
5. A metal product surfacing lining plate according to claim 4, characterized in that: The pressure sensor (14) is fixedly connected to the upper end of the mounting plate (4), and the spring (15) is fixedly connected to the inside of the clamping block (13).
6. The metal product cladding lining plate according to claim 5, characterized in that: The support block (16) is fixedly connected to the left and right ends of the spring (15), and the bearing (17) is fixedly connected to the left and right sides of the support block (16).
7. The metal product surfacing lining plate according to claim 6, characterized in that: The steel wire (18) is movably connected to the interior of the mounting plate (4), and the movable joint (19) is fixedly connected to the interior of the mounting plate (4).
