Ceramic frit water quenching treatment device

The ceramic frit water quenching treatment device with a dual conveyor belt system and cooling mechanism addresses inefficiencies in the water quenching process by allowing continuous pouring and cooling, thereby enhancing processing efficiency.

CN222298291UActive Publication Date: 2025-01-03ANHUI KUNLUN NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421022995.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2025-01-03
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

The existing ceramic frit water quenching process is inefficient due to discontinuities caused by the time wasted in taking and putting the cooled product, leading to a break in the cooling process and reduced processing efficiency.

Method used

A ceramic frit water quenching treatment device with a dual conveyor belt system and a cooling mechanism that allows continuous pouring and cooling of raw materials, utilizing a motor-driven first conveyor belt and a second conveyor belt with a serpentine cooling pipe and reflux system to maintain continuous operation.

Benefits of technology

Enhances the continuity and efficiency of the water quenching process by enabling continuous pouring and cooling of raw materials, improving overall processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a ceramic frit water quenching treatment device which comprises a water quenching pool, a first conveying belt is fixedly arranged in the water quenching pool, a second conveying belt is fixedly arranged in the water quenching pool, a cooling mechanism convenient for cooling a water source is arranged on one side of the water quenching pool, and a motor is fixedly arranged on one side of the water quenching pool. The motor drives the first conveying belt to carry out conveying work and drives the first transmission wheel to rotate at the same time, and the second transmission wheel is driven to rotate through the transmission belt, so that the second conveying belt carries out conveying work, raw materials to be subjected to water quenching are poured into the water quenching pool, and the pouring position is far away from one side of the second conveying belt; the dumped raw materials are cooled by a water source, then move along with the first conveying belt and fall onto the second conveying belt to be conveyed out, so that raw material dumping and cooling work can be continuously carried out on the side away from the second conveying belt, the continuity of water quenching work is improved, and the water quenching work efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of water quenching equipment, in particular to a ceramic frit water quenching treatment device. Background Art

[0002] Water quenching of ceramic frit is an important step in the ceramic production process; frit is mainly used in ceramic glazes to improve the performance and appearance of the glaze; during the production process, the liquid frit melted in the frit furnace needs to be cooled quickly to fix its physical and chemical properties, and this cooling process is usually achieved through water quenching.

[0003] After rapid cooling, the cooled product needs to be taken out before the subsequent product cooling work can be carried out. In this way, part of the time is wasted in the process of taking and putting, resulting in discontinuity of the water quenching process, thereby reducing the processing efficiency of the water quenching. Therefore, a device is urgently needed to solve the above problem. Utility Model Content

[0004] The utility model aims to provide a ceramic frit water quenching treatment device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a ceramic frit water quenching treatment device, comprising a water quenching pool, a first conveyor belt is fixedly arranged inside the water quenching pool, a second conveyor belt is fixedly arranged inside the water quenching pool, a cooling mechanism for cooling the water source is arranged on one side of the water quenching pool, a motor is fixedly arranged on one side of the water quenching pool, an output end of the motor is fixed at the center position of the conveyor roller of the first conveyor belt, a first transmission wheel is fixedly arranged around the output end of the motor, a second transmission wheel is fixedly arranged on one side of the conveyor roller of the second conveyor belt, and the first transmission wheel and the second transmission wheel are fixedly arranged. A transmission belt is arranged around the first conveyor belt. When in use, the motor is started, and the motor drives the first conveyor belt to perform transportation work, and at the same time drives the first transmission wheel to rotate, and drives the second transmission wheel to rotate through the transmission belt, so that the second conveyor belt performs transportation work, and the raw materials to be water quenched are poured into the water quenching pool, and the pouring position is far away from the side of the second conveyor belt. The poured raw materials are cooled by the water source, and then move with the first conveyor belt. After that, the raw materials fall on the second conveyor belt and are transported out. In this way, the raw material pouring and cooling work can be continuously performed on the side away from the second conveyor belt, thereby increasing the continuity of the water quenching work and thus improving the efficiency of the water quenching work.

[0006] Preferably, the cooling mechanism includes a fixed plate, a fan, a cooling pipe, a pump body and a reflux pipe, the fixed plate is fixed on one side of the water quenching pool, the fan is fixed on one side of the fixed plate, the pump body is fixed on one side of the water quenching pool, the cooling pipe is fixed at the output end of the pump body, the cooling pipe is a serpentine pipe, and the reflux pipe is fixed at the top of the cooling pipe. When in use, the pump body is started, the pump body draws out the water source inside the water quenching pool, and then pumps it into the cooling pipe. The fan is started to drive the air flow to cool the water source inside the cooling pipe. In this way, the cooling effect of the water source is achieved during continuous use, and the cooled water source is injected into the water quenching pool through the reflux pipe.

[0007] Preferably, the second conveyor belt also includes a plate body and holes and grooves, wherein the holes and grooves are provided on the second conveyor belt to facilitate the water source to flow downward through the holes and grooves, and the plate body is embedded and fixed on the outside of the second conveyor belt, thereby limiting the raw materials on the second conveyor belt and facilitating the transportation of the raw materials.

[0008] Preferably, the bottom end of the second conveyor belt is located below the first conveyor belt.

[0009] Preferably, the pump body input end extends to the bottom end of the water quenching tank through a pipeline.

[0010] Preferably, one side of the reflux pipe penetrates into the water quenching tank to facilitate water recovery and reuse.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] 1. When the utility model is in use, the motor is started, and the motor drives the first conveyor belt to perform the transport work, and at the same time drives the first transmission wheel to rotate, and drives the second transmission wheel to rotate through the transmission belt, so that the second conveyor belt performs the transport work, and the raw materials to be water-quenched are poured into the water-quenching pool, and the dumping position is far away from the side of the second conveyor belt. The poured raw materials are cooled by the water source, and then move with the first conveyor belt, and then the raw materials fall on the second conveyor belt and are transported out. In this way, the raw material dumping and cooling work can be continuously performed on the side away from the second conveyor belt, thereby increasing the continuity of the water quenching work and thus improving the efficiency of the water quenching work;

[0013] 2. When the utility model is in use, the pump body is started, the pump body draws out the water source inside the water quenching pool, and then pumps it into the cooling pipe, and the fan is started to drive the air flow to cool the water source inside the cooling pipe. In this way, the cooling effect of the water source is continuously used, and the cooled water source is injected into the water quenching pool through the reflux pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall structure of a ceramic frit water quenching treatment device of the utility model;

[0015] Figure 2This is a side view of a ceramic frit water quenching treatment device of the utility model;

[0016] Figure 3 The utility model is a cross-sectional view of a ceramic frit water quenching treatment device.

[0017] In the figure: 1. water quenching tank; 2. first conveyor belt; 3. second conveyor belt; 4. motor; 5. first transmission wheel; 6. transmission belt; 7. second transmission wheel; 8. plate; 9. hole groove; 10. fixing plate; 11. pump body; 12. cooling pipe; 13. reflux pipe; 14. fan. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-3 The utility model provides a ceramic frit water quenching treatment device, including a water quenching pool 1, a first conveyor belt 2 is fixed inside the water quenching pool 1 through a mounting frame, a second conveyor belt 3 is fixed inside the water quenching pool 1 through a mounting frame, the bottom end of the second conveyor belt 3 is located below the first conveyor belt 2, a cooling mechanism is provided on one side of the water quenching pool 1 for cooling the water source, a motor 4 is fixed on one side of the water quenching pool 1 through a mounting frame, an output end of the motor 4 is fixed to the center of the conveying roller of the first conveyor belt 2 through a coupling, a first transmission wheel 5 is welded and fixed around the output end of the motor 4, a second transmission wheel 7 is fixed on one side of the conveying roller of the second conveyor belt 3 through bolts, and the first transmission wheel 5 is connected to the second A transmission belt 6 is wrapped around the transmission wheels 7. When in use, the motor 4 is started, and the motor 4 drives the first conveyor belt 2 to perform transportation work, and at the same time drives the first transmission wheel 5 to rotate, and drives the second transmission wheel 7 to rotate through the transmission belt 6, so that the second conveyor belt 3 performs transportation work, and the raw materials to be water quenched are poured into the water quenching pool 1, and the pouring position is away from the side of the second conveyor belt 3. The poured raw materials are cooled by the water source, and then move with the first conveyor belt 2. After that, the raw materials fall on the second conveyor belt 3 and are transported out. In this way, the raw material pouring and cooling work can be continuously performed on the side away from the second conveyor belt 3, thereby increasing the continuity of the water quenching work and thus improving the efficiency of the water quenching work.

[0020] The cooling mechanism includes a fixing plate 10, a fan 14, a cooling pipe 12, a pump body 11 and a reflux pipe 13. The fixing plate 10 is fixed to one side of the water quenching pool 1 by bolts, the fan 14 is fixed to one side of the fixing plate 10 by bolts, the pump body 11 is fixed to one side of the water quenching pool 1 by a mounting frame, the input end of the pump body 11 extends to the bottom end of the water quenching pool 1 through a pipeline, the cooling pipe 12 is fixed to the output end of the pump body 11 through a connecting valve, the cooling pipe 12 is a serpentine pipe, the reflux pipe 13 is fixed to the top of the cooling pipe 12 through a connecting valve, and one side of the reflux pipe 13 penetrates into the water quenching pool 1. When in use, the pump body 11 is started, the pump body 11 draws out the water source inside the water quenching pool 1, and then pumps it into the cooling pipe 12. The fan 14 is started to drive the air flow to cool the water source inside the cooling pipe 12. In this way, the cooling effect of the water source is achieved during continuous use, and the cooled water source is injected into the water quenching pool 1 through the reflux pipe 13.

[0021] The second conveyor belt 3 also includes a plate body 8 and a hole groove 9. The hole groove 9 is opened on the second conveyor belt 3 to facilitate the water source to flow downward through the hole groove 9. The plate body 8 is embedded and fixed on the outside of the second conveyor belt 3, so as to limit the raw materials on the second conveyor belt 3 and facilitate the transportation of the raw materials.

[0022] Working principle: when in use, start the motor 4, the motor 4 drives the first conveyor belt 2 to perform the transport work, and at the same time drives the first transmission wheel 5 to rotate, and drives the second transmission wheel 7 to rotate through the transmission belt 6, so that the second conveyor belt 3 performs the transport work, and the raw materials to be water-quenched are poured into the water quenching pool 1, and the pouring position is far away from the second conveyor belt 3. The poured raw materials are cooled by the water source, and then move with the first conveyor belt 2. After that, the raw materials fall on the second conveyor belt 3 and are transported out. In this way, the raw material pouring and cooling work can be continuously performed on the side away from the second conveyor belt 3, increasing the continuity of the water quenching work, thereby improving the efficiency of the water quenching work; when in use, start the pump body 11, the pump body 11 draws out the water source inside the water quenching pool 1, and then pumps it into the cooling pipe 12, and starts the fan 14 to drive the air flow to cool the water source inside the cooling pipe 12. In this way, the cooling effect of the water source is continuously used, and the cooled water source is injected into the water quenching pool 1 through the reflux pipe 13.

[0023] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A ceramic frit water quenching treatment device, comprising a water quenching tank (1), characterized in that: A first conveyor belt (2) is fixedly arranged inside the water quenching pool (1), a second conveyor belt (3) is fixedly arranged inside the water quenching pool (1), a cooling mechanism for cooling the water source is arranged on one side of the water quenching pool (1), a motor (4) is fixedly arranged on one side of the water quenching pool (1), an output end of the motor (4) is fixed at the center position of the conveyor roller of the first conveyor belt (2), a first transmission wheel (5) is fixedly arranged around the output end of the motor (4), a second transmission wheel (7) is fixedly arranged on one side of the conveyor roller of the second conveyor belt (3), and a transmission belt (6) is arranged around the first transmission wheel (5) and the second transmission wheel (7).

2. A ceramic frit water quenching treatment device according to claim 1, characterized in that: The cooling mechanism comprises a fixing plate (10), a fan (14), a cooling pipe (12), a pump body (11) and a reflux pipe (13); the fixing plate (10) is fixed to one side of a water quenching tank (1); the fan (14) is fixed to one side of the fixing plate (10); the pump body (11) is fixed to one side of the water quenching tank (1); the cooling pipe (12) is fixed to the output end of the pump body (11); the cooling pipe (12) is a serpentine pipe; and the reflux pipe (13) is fixed to the top end of the cooling pipe (12).

3. A ceramic frit water quenching treatment device according to claim 2, characterized in that: The second conveyor belt (3) further comprises a plate body (8) and a hole groove (9), wherein the hole groove (9) is provided on the second conveyor belt (3), and the plate body (8) is embedded and fixed on the outer side of the second conveyor belt (3).

4. A ceramic frit water quenching treatment device according to claim 3, characterized in that: The bottom end of the second conveyor belt (3) is located below the first conveyor belt (2).

5. A ceramic frit water quenching treatment device according to claim 4, characterized in that: The input end of the pump body (11) extends to the bottom end of the water quenching tank (1) through a pipeline.

6. A ceramic frit water quenching treatment device according to claim 5, characterized in that: One side of the reflux pipe (13) penetrates into the water quenching tank (1).