Protective device for belleville spring production

By designing protective devices for the production of disc springs, including rotating components and protective covers, the safety hazards in disc spring testing are solved, and a safe inspection process and convenient observation and maintenance are achieved.

CN222299142UActive Publication Date: 2025-01-03浙江宏天弹簧有限公司
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Patent Information

Application Number
CN202421098721.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-01-03
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

The lack of protective measures during the disc spring testing process causes equipment and operators to face safety risks. The disc spring may break or be ejected due to excessive pressure, causing damage.

Method used

A protective device for the production of disc springs including a rotating assembly, a lifting seat, a protective cover, an observation assembly, a pressing assembly and a supporting leg is designed. The protective cover is lowered through the lifting seat, and the test area is isolated to prevent fragmentation and splashing. Safe observation and inspection are achieved through hydraulic cylinders and transparent sleeves.

Benefits of technology

It effectively prevents the chip spring from being broken and splashed during testing, improves the safety of equipment and operators, and facilitates observation and equipment maintenance during the inspection process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a protective device for belleville spring production, which comprises a testboard, a rotating assembly is arranged at the top of the testboard, the testboard is provided with a lifting seat through the rotating assembly, a protective cover is fixedly arranged in the lifting seat, an observation assembly is arranged on the surface of the protective cover, and the observation assembly is arranged on the top of the testboard. The top of the test board is fixedly provided with a fixing frame, the top of the fixing frame is provided with a pressing assembly, and the top of the test board is provided with a placing assembly. According to the protective device for belleville spring production, before elastic force detection is carried out on a belleville spring, a rotating assembly drives a lifting seat to descend, so that the lifting seat drives a protective cover to move downwards; and the protective cover drives the observation assembly to move downwards to cover and isolate a test area, so that the conditions of fragmentation and random splashing during a belleville spring test are prevented, the condition that the equipment or surrounding operators are injured by splashed fragments is avoided, and the use safety of the equipment is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of disc spring testing, in particular to a protective device for disc spring production. Background Art

[0002] The disc spring is in the shape of a conical disc. Unlike traditional springs, it has a special function. Its main characteristics are large load, short stroke, and small space required. It is suitable for precision heavy machinery with small space and large load. During the production process, disc springs need to be tested for multiple parameters such as appearance, size, and elastic force.

[0003] However, the prior art lacks protective measures when testing the elastic force of disc springs. If the disc spring ruptures or is ejected due to excessive pressure during the test, it may cause damage to the equipment itself or surrounding operators, posing a major safety hazard. Therefore, a protective device for disc spring production is proposed. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a protective device for disc spring production, which is used to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A protective device for disc spring production includes a test bench, a rotating component is arranged on the top of the test bench, a lifting seat is arranged on the test bench through the rotating component, a protective cover is fixedly arranged inside the lifting seat, an observation component is arranged on the surface of the protective cover, a fixing frame is fixedly arranged on the top of the test bench, a pressing component is arranged on the top of the fixing frame, and a placing component is arranged on the top of the test bench.

[0007] Preferably, the rotating assembly includes a mounting base fixedly arranged on the top of the test bench, a fixing rod fixedly arranged on the top of the mounting base, the surface of the fixing rod and the inner wall of the lifting base are slidingly arranged, a fixing plate is fixedly arranged at one end of the fixing rod, a motor is fixedly arranged on the top of the fixing plate, a threaded rod is fixedly arranged on the output end of the motor, and the surface of the threaded rod and the inner walls of the mounting base and the fixing plate are all rotatably arranged.

[0008] Preferably, the observation assembly includes a mounting sleeve fixedly arranged on the surface of the protective cover, a transparent sleeve is overlapped inside the mounting sleeve, a bolt is overlapped inside the mounting sleeve, and the threaded end of the bolt passes through the mounting sleeve and the transparent sleeve and extends to the interior of the protective cover and is threadedly arranged on the inner wall of the protective cover.

[0009] Preferably, the pressing assembly comprises a hydraulic cylinder fixedly arranged on the top of the fixing frame, the output end of the hydraulic cylinder extends through the fixing frame to the inside of the fixing frame where a pressing sleeve is fixedly arranged, and the surface of the pressing sleeve overlaps the inner wall of the protective cover.

[0010] Preferably, the placement assembly includes a mounting plate fixedly arranged on the top of the test bench, and a fixing column is fixedly arranged on the top of the mounting plate.

[0011] Preferably, supporting legs are fixedly provided at the bottom of the test bench, and the number of the supporting legs is several and the several supporting legs are symmetrically distributed.

[0012] Preferably, the fixing rod has a circular structure and is made of metal.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The protective device for disc spring production, before the elastic force test of the disc spring, first drives the lifting seat to descend through the rotating assembly, so that the lifting seat drives the protective cover to move downward, and the protective cover drives the observation assembly to move downward, and the test area is covered and isolated, which prevents the disc spring from breaking and splashing during the test, avoids the splashing fragments from causing harm to the equipment itself or the surrounding operators, and improves the safety of equipment use.

[0015] 2. The protective device for disc spring production fixes the transparent cover on the protective cover through the installation sleeve and bolts, which is not only convenient for observing the disc spring during its inspection, but also convenient for quick disassembly and replacement when the transparent cover needs to be replaced. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is the structural survey drawing of the utility model;

[0017] Figure 2 It is a front cross-sectional view of the local structure of the utility model;

[0018] Figure 3 It is a side sectional view of the structure of the utility model;

[0019] Figure 4 This is another partial structural schematic diagram of the utility model.

[0020] In the figure: 1. test bench; 2. mounting base; 3. fixing rod; 4. fixing plate; 5. motor; 6. threaded rod; 7. lifting base; 8. protective cover; 9. mounting sleeve; 10. bolt; 11. transparent sleeve; 12. fixing bracket; 13. hydraulic cylinder; 14. pressing sleeve; 15. mounting plate; 16. fixing column; 17. supporting leg. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Reference Figure 1-4A protective device for disc spring production includes a test bench 1, a rotating assembly is arranged on the top of the test bench 1, and a lifting seat 7 is arranged on the test bench 1 through the rotating assembly. The rotating assembly includes a mounting seat 2 fixedly arranged on the top of the test bench 1, a fixing rod 3 is fixedly arranged on the top of the mounting seat 2, and the surface of the fixing rod 3 is slidably arranged with the inner wall of the lifting seat 7, the fixing rod 3 is a circular structure, and the fixing rod 3 is made of metal material, which improves the deformation resistance of the fixing rod 3 and increases its service life, a fixing plate 4 is fixedly arranged at one end of the fixing rod 3, a motor 5 is fixedly arranged on the top of the fixing plate 4, and a threaded rod 6 is fixedly arranged at the output end of the motor 5, and the surface of the threaded rod 6 is slidably arranged with the mounting seat 2 and the fixing plate 4 The inner walls are all rotatable. The setting of the fixing rod 3 not only ensures the stability of the fixing plate 4 and makes the motor 5 run stably, but also avoids the situation of rotational dislocation of the lifting seat 7. A protective cover 8 is fixedly arranged inside the lifting seat 7. An observation component is arranged on the surface of the protective cover 8. The observation component includes a mounting sleeve 9 fixedly arranged on the surface of the protective cover 8. A transparent sleeve 11 is overlapped inside the mounting sleeve 9. A bolt 10 is overlapped inside the mounting sleeve 9. The threaded end of the bolt 10 passes through the mounting sleeve 9 and the transparent sleeve 11 and extends to the inside of the protective cover 8 and the inner wall of the protective cover 8. The setting of the transparent sleeve 11 not only protects the equipment and the operator, but also facilitates the operator to observe. The testing process of the disc spring is observed. A fixing frame 12 is fixedly arranged on the top of the test bench 1. A pressing assembly is arranged on the top of the fixing frame 12. The pressing assembly includes a hydraulic cylinder 13 fixedly arranged on the top of the fixing frame 12. The output end of the hydraulic cylinder 13 passes through the fixing frame 12 and extends to the fixing frame 12. A pressing sleeve 14 is fixedly arranged inside the fixing frame 12. The surface of the pressing sleeve 14 is overlapped with the inner wall of the protective cover 8. The pressing sleeve 14 is driven downward by the hydraulic cylinder 13 to facilitate the elastic force test of the disc spring. A placing assembly is arranged on the top of the test bench 1. The placing assembly includes a mounting plate 15 fixedly arranged on the top of the test bench 1. A fixing column 16 is fixedly arranged on the top of the mounting plate 15. The setting of the fixed column 16 is convenient for positioning the disc spring to prevent it from shifting. A supporting leg 17 is fixedly provided at the bottom of the test bench 1. The number of the supporting legs 17 is several, and the supporting legs 17 are symmetrically distributed. The protective device for disc spring production, before the elastic force test of the disc spring, first drives the lifting seat 7 to descend through the rotating assembly, so that the lifting seat 7 drives the protective cover 8 to move downward, and the protective cover 8 drives the observation assembly to move downward, and the test area is covered and isolated, which prevents the disc spring from breaking and splashing randomly during the test, and avoids the splashing fragments from causing harm to the equipment itself or the surrounding operators, thereby improving the safety of the equipment.

[0023] When in use: the disc spring is sleeved on the fixing column 16 so that the bottom of the disc spring overlaps with the top of the mounting plate 15, the motor 5 can be started, so that the motor 5 drives the threaded rod 6 to rotate, and the threaded rod 6 drives the lifting seat 7 to move downward, so that the lifting seat 7 drives the protective cover 8 to move downward. When the bottom of the protective cover 8 overlaps with the top of the test bench 1, the motor 5 can be stopped, and then the hydraulic cylinder 13 is started, so that the hydraulic cylinder 13 extends the output end to drive the pressing sleeve 14 to move downward, so that the pressing sleeve 14 enters the protective cover 8 and the inner wall of the protective cover 8 fits with the surface of the fixing column 16. When the bottom of the pressing sleeve 14 contacts the top of the disc spring, it continues to descend, and the disc spring can be tested for elasticity. During the test, the staff can observe the inside of the protective cover 8 through the transparent cover 11. If the disc spring breaks, the protective cover 8 and the transparent cover 11 will block the fragments to avoid the fragments from splashing. When the transparent cover 11 needs to be replaced after long-term use, it only needs to remove the bolt 10, and the transparent cover 11 can be pulled out upward for replacement.

[0024] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A protective device for disc spring production, comprising a test bench (1), characterized in that: The test bench (1) is provided with a rotating assembly on the top, and the test bench (1) is provided with a lifting seat (7) via the rotating assembly, a protective cover (8) is fixedly provided inside the lifting seat (7), and an observation assembly is provided on the surface of the protective cover (8), a fixing frame (12) is fixedly provided on the top of the test bench (1), a pressing assembly is provided on the top of the fixing frame (12), and a placing assembly is provided on the top of the test bench (1).

2. A protective device for disc spring production according to claim 1, characterized in that: The rotating assembly comprises a mounting seat (2) fixedly arranged on the top of the test bench (1); a fixing rod (3) is fixedly arranged on the top of the mounting seat (2); the surface of the fixing rod (3) is slidably arranged with the inner wall of the lifting seat (7); a fixing plate (4) is fixedly arranged on one end of the fixing rod (3); a motor (5) is fixedly arranged on the top of the fixing plate (4); a threaded rod (6) is fixedly arranged on the output end of the motor (5); and the surface of the threaded rod (6) and the inner walls of the mounting seat (2) and the fixing plate (4) are all rotatably arranged.

3. A protective device for disc spring production according to claim 1, characterized in that: The observation assembly comprises a mounting sleeve (9) fixedly arranged on the surface of the protective cover (8), a transparent sleeve (11) being overlapped inside the mounting sleeve (9), a bolt (10) being overlapped inside the mounting sleeve (9), and a threaded end of the bolt (10) passing through the mounting sleeve (9) and the transparent sleeve (11) and extending to the interior of the protective cover (8) and being threadedly arranged on the inner wall of the protective cover (8).

4. A protective device for disc spring production according to claim 1, characterized in that: The pressing assembly comprises a hydraulic cylinder (13) fixedly arranged on the top of a fixing frame (12); an output end of the hydraulic cylinder (13) passes through the fixing frame (12) and extends to the inside of the fixing frame (12) where a pressing sleeve (14) is fixedly arranged; and a surface of the pressing sleeve (14) overlaps with an inner wall of the protective cover (8).

5. A protective device for disc spring production according to claim 1, characterized in that: The placement assembly comprises a mounting plate (15) fixedly arranged on the top of the test bench (1), and a fixing column (16) is fixedly arranged on the top of the mounting plate (15).

6. A protective device for disc spring production according to claim 1, characterized in that: The bottom of the test bench (1) is fixedly provided with supporting legs (17), the number of the supporting legs (17) is a plurality, and the plurality of supporting legs (17) are symmetrically distributed.

7. A protective device for disc spring production according to claim 2, characterized in that: The fixing rod (3) has a circular structure and is made of metal.