Waterproof automobile electronic wire harness
通过在汽车电子线束中采用卡接设计和弹性体密封技术,解决了插接连接密封性能差和拆装过程中拉扯线材的问题,提高了线材的使用寿命和防水性能,简化了生产和推广。
Patent Information
- Application Number
- CN202420963977.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-07
AI Technical Summary
The plug-in and connection methods of existing automotive electronic wiring harnesses have poor sealing performance, which can easily lead to water seepage, and the wire is pulled due to the small volume of terminals during disassembly and assembly, shortening the service life.
The card interface of the outer protective case is combined with the clamping block on the terminal case for clamping, combining the elastic body and sealing gasket design to achieve rapid disconnection and sealing, reduce the pulling of wires, and enhance waterproof performance.
It improves the service life and connection stability of the wire, reduces the failure rate, enhances waterproof performance, and simplifies production and promotion.
Smart Images

Figure CN222300983U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of electronic wiring harnesses, and in particular relates to a waterproof automotive electronic wiring harness. Background Art
[0002] The automotive electronic wiring harness is the main network of the automotive circuit. Without the wiring harness, there would be no automotive circuit. The wiring harness refers to the components that are bundled to form a connecting circuit after the contact terminal (connector) made of copper material is crimped with the wires and cables, and then the insulator is plastic-pressed or metal shell is added.
[0003] At present, the wire end terminals of most automotive electronic wiring harnesses use plug-in methods to achieve circuit connection, and the terminals are fixed by interference fit. This simple plug-in connection method has poor sealing performance and is prone to water seepage. At the same time, due to the relatively small size of the terminal, the insertion operation is relatively simple, but in the later maintenance process, due to its small size, it is not easy to apply force, and it is usually pulled out by pulling the wire, which shortens the service life of the wire. Therefore, the utility model proposes a waterproof automotive electronic wiring harness, which aims to reduce the situation of repeated pulling of the wire due to the inconvenience of applying force when plugging and unplugging the terminal when disassembling the wiring harness, and effectively prevent the problem of water ingress into the terminal due to external environmental factors.
[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Summary of the invention
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a waterproof automotive electronic wiring harness, comprising a plurality of wires, a first terminal being provided at one end of the plurality of wires, a second terminal being provided at the other end of the plurality of wires, the first terminal and the second terminal being connected by plugging, a protective shell being fixed to the outside of the first terminal, a plug interface being provided at one end of the protective shell, card interfaces being provided on both sides of the protective shell, an elastomer being fixed at the base of the first terminal inside the protective shell, card blocks being fixed on both sides of the second terminal, the card blocks comprising a base, the base being a hollow structure, a hollow portion being provided at the center of one side of the base, a card connection portion being provided inside the hollow portion, and a side of the card connection portion being connected to a side of the hollow portion of the base.
[0006] As a preferred technical solution of the utility model, a plurality of the wires are arranged in a colinear manner and have a flat strip-shaped structure as a whole.
[0007] As a preferred technical solution of the present utility model, the shell and the protective shell of the first wiring terminal are an integrally formed structure, and the whole is made of PVC material.
[0008] As a preferred technical solution of the present utility model, the shell, the base and the clamping part of the second terminal are an integrally formed structure, and the whole is made of PVC material.
[0009] As a preferred technical solution of the utility model, a waterproof cover is fixed on the outer wall of the protective shell at the card interface, a sealing plate is provided at the base of the second terminal, the sealing plate abuts against the edge of the plug interface of the protective shell, and a sealing gasket is fixed on one side surface of the sealing plate.
[0010] As a preferred technical solution of the present utility model, the elastomer, the waterproof cover and the sealing gasket are all made of rubber.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] The utility model adopts a card interface of the outer protective shell combined with a card block on the terminal housing for card connection. By simply pinching the card blocks on both sides, the two terminals can be quickly disconnected. Compared with the traditional plug-in interference fit method, this design significantly reduces the situation where the wires are repeatedly pulled due to the inconvenience of applying force when plugging and unplugging the terminals when disassembling the wiring harness. This not only increases the service life of the wires, but also reduces the failure rate during use. In addition, the utility model also cleverly arranges an elastomer, which can effectively seal the connection of the terminal, thereby preventing the terminal from being flooded due to the influence of the external environment. This design enhances the waterproof performance of the terminal and improves its stability and reliability. Overall, the utility model has the advantages of simple structure, low manufacturing cost, and easy production and popularization. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0014] Figure 1 This is a schematic diagram of the structure of the first wiring terminal and the second wiring terminal of the utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the connection between the first wiring terminal and the second wiring terminal in the utility model;
[0016] Figure 3 This is a structural schematic diagram of the clamping block in the utility model;
[0017] In the figure: 1. wire; 2. first wiring terminal; 3. second wiring terminal; 4. protective shell; 5. plug interface; 6. card interface; 7. elastic body; 8. card block; 9. base; 10. hollow part; 11. waterproof cover; 12. sealing plate; 13. sealing gasket; 14. card part. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example
[0019] See also Figure 1-3 The utility model provides the following technical solutions: a waterproof automotive electronic wiring harness, comprising a plurality of wires 1, a first terminal 2 is provided at one end of the plurality of wires 1, a second terminal 3 is provided at the other end of the plurality of wires 1, the first terminal 2 and the second terminal 3 are connected by a simple plug-in method to achieve efficient transmission of signals and power; to ensure that the connection of the terminal is stable and free from external damage and interference, a protective shell 4 is installed on the outside of the first terminal 2, a plug-in interface 5 is provided at one end of the protective shell 4 to facilitate the overall insertion of the second terminal 3, and card interfaces 6 are also designed on both sides of the protective shell 4, these card interfaces 6 perfectly cooperate with the card connection block 8 to ensure the stability and reliability of the wiring harness connection; it is worth mentioning that the protective An elastomer 7 is provided inside the shell 4. When the second terminal 3 is inserted, its end will abut against the elastomer 7 to form an effective seal. At the same time, when the snap-in block 8 is inserted into the card interface 6, the elastomer 7 can also provide a backward thrust for the second terminal 3 to ensure that the snap-in block 8 is firmly fixed in the card interface 6; snap-in blocks 8 are fixed on both sides of the second terminal 3, and the snap-in blocks 8 are composed of a base 9 and a snap-in portion 14; the base 9 adopts a hollow design, so that when the second terminal 3 is inserted into the protective shell 4, the snap-in portion 14 can be blocked by the inner wall of the protective shell 4, so that the snap-in portion 14 can be sunk into the base 9; a hollow portion 10 is provided at the center of the base 9, and the snap-in portion 14 is cleverly arranged therein and is closely connected to the side of the hollow portion 10.
[0020] In order to reduce the overall thickness of the wiring harness and make it easier to fit the car body, in this embodiment, as a preferred technical solution of the utility model, a plurality of the wires 1 are arranged in a colinear manner and have a flat strip-shaped structure as a whole.
[0021] In order to enhance the overall strength, the required toughness of the components is also provided, so that when the clamping portion 14 sinks into the base 9 and successfully reaches the position of the card interface 6, it can automatically rebound to its original state. The PVC material also has good insulation properties, which provides a strong guarantee for the safe use of the wiring harness. In this embodiment, as a preferred technical solution of the utility model, the shell of the second terminal 3, the base 9 and the clamping portion 14 are an integrally molded structure, and the whole is made of PVC material.
[0022] To ensure the overall stability and durability of the wiring harness, in this embodiment, as a preferred technical solution of the utility model, the shell, base 9 and clamping portion 14 of the second terminal 3 are an integrally formed structure, and the whole is made of PVC material.
[0023] In order to protect the sealing of the protective shell 4 and prevent water from entering, in this embodiment, as a preferred technical solution of the utility model, a waterproof cover 11 is fixed to the outer wall of the protective shell 4 at the card interface 6, and a sealing plate 12 is provided at the base of the second terminal 3. The sealing plate 12 abuts against the edge of the plug interface 5 of the protective shell 4, and a sealing gasket 13 is fixed to the surface of one side of the sealing plate 12. The elastomer 7, the waterproof cover 11 and the sealing gasket 13 are all made of rubber.
[0024] Finally, it should be noted that in the present utility model, unless otherwise clearly stipulated and limited, terms such as "installation", "setting", "connection", "fixation", and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0025] The above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A waterproof automotive electronic wiring harness, comprising a plurality of wires (1), wherein one end of the plurality of wires (1) is provided with a first wiring terminal (2), and the other end of the plurality of wires (1) is provided with a second wiring terminal (3), wherein the first wiring terminal (2) and the second wiring terminal (3) are connected by plugging, characterized in that: A protective shell (4) is fixed on the outside of the first wiring terminal (2), a plug interface (5) is provided at one end of the protective shell (4), and card interfaces (6) are provided on both sides of the protective shell (4). An elastic body (7) is fixed inside the protective shell (4) at the base of the first wiring terminal (2), and card blocks (8) are fixed on both sides of the second wiring terminal (3). The card blocks (8) include a base (9), the base (9) is a hollow structure, a hollow portion (10) is provided at the center of one side of the base (9), and a card portion (14) is provided inside the hollow portion (10), and the side of the card portion (14) is connected to the side of the hollow portion (10) of the base (9).
2. A waterproof automotive electronic wiring harness according to claim 1, characterized in that: The plurality of wires (1) are arranged in a colinear manner and have an overall flat strip-shaped structure.
3. The waterproof automotive electronic wiring harness according to claim 1, characterized in that: The outer shell and the protective shell (4) of the first wiring terminal (2) are an integrally formed structure and are made entirely of PVC material.
4. The waterproof automotive electronic wiring harness according to claim 1, characterized in that: The housing, the base (9) and the clamping portion (14) of the second wiring terminal (3) are an integrally formed structure and are made entirely of PVC material.
5. The waterproof automotive electronic wiring harness according to claim 1, characterized in that: A waterproof cover (11) is fixed to the outer wall of the protective shell (4) at the card interface (6), a sealing plate (12) is provided at the base of the second wiring terminal (3), the sealing plate (12) abuts against the edge of the plug interface (5) of the protective shell (4), and a sealing gasket (13) is fixed to one side surface of the sealing plate (12).
6. A waterproof automotive electronic wiring harness according to claim 5, characterized in that: The elastic body (7), the waterproof cover (11) and the sealing pad (13) are all made of rubber.
