Frame profile and photovoltaic module

By designing cutouts and sheet metal processes in the frame profile, ensuring seamless docking and grounding continuity of the frame profile during bending, the problems of aesthetics and grounding continuity in the existing technology are solved, and structural stability and aesthetics are improved .

CN222301730UActive Publication Date: 2025-01-03LONGI GREEN ENERGY TECH CO LTD
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Patent Information

Application Number
CN202420586345.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Priority Date
2023-12-22
Filing Date
2024-03-25
Publication Date
2025-01-03
Estimated Expiration
2034-03-25

AI Technical Summary

Technical Problem

The existing frame profiles have low aesthetics at the splicing and are easily damaged by grounding continuity, which has wrinkles and welding stresses, affecting the overall structural stability.

Method used

A frame profile is designed, including connecting plates and support plates. The edges of the support plates form cutouts. The cutouts are bent 90° when the frame is bent to ensure grounding continuity and aesthetic appearance. The sheet metal process and mortise and tenon connection are used to improve Structural stability.

Benefits of technology

It realizes seamless butt and good appearance of frame profiles in bending state, maintains grounding continuity, improves structural stability and aesthetics, and reduces processing costs and welding complexity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a frame section bar and a photovoltaic assembly. The frame section bar comprises a connecting plate and at least one supporting plate. The supporting plate is connected with the end of the connecting plate. At least one notch is formed in the edge of the supporting plate and extends to the connecting position of the supporting plate and the connecting plate from the edge. The notch comprises a first edge and a second edge, and when the first edge and the second edge are bent by 90 degrees along the notch, at least part of the shapes of the first edge and the second edge are attached in a matched mode. When the frame section bar is in a linear state or a bent state, the connecting plate is an integral body, and the frame can keep good grounding continuity. When the frame section bar is in the bent state, the first edge and the second edge of the notch can be in seamless butt joint, and the frame can have good appearance.
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Description

Technical Field

[0001] The utility model relates to the technical field of solar photovoltaics, in particular to a frame profile and a photovoltaic assembly. Background Art

[0002] In the related art, the frame is composed of two long frames and two short frames. The two ends of the long frames are cut at 45° angles, and the two ends of the short frames are cut at 45° angles. The short frames and the long frames are spliced, and there are splicing seams at the corners. Corner guards are installed at the splicing.

[0003] The frame formed in the above manner has a low aesthetic appearance and there is a risk of damaging the grounding continuity. Utility Model Content

[0004] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, one purpose of the utility model is to provide a frame profile and a photovoltaic module, wherein the frame can have a good appearance and can maintain good grounding continuity.

[0005] The frame profile according to the embodiment of the first aspect of the utility model includes: a connecting plate and at least one supporting plate.

[0006] The support plate is connected to the end of the connecting plate; at least one cutout is formed on the edge of the support plate, and the cutout extends from the edge to the connection between the support plate and the connecting plate. The cutout includes a first side and a second side, and when the frame profile is bent 90 degrees along the cutout, the first side and the second side are at least partially matched in shape.

[0007] In this embodiment, when the frame profile is in a straight state, the connecting plate is an integral part, and when the frame profile is in a bent state, the connecting plate is still an integral part, and the grounding continuity of the frame profile in the bent state does not change, which helps the frame to maintain good grounding continuity. When the frame profile is in a bent state, the first side and the second side of the cutout can be seamlessly butted, and no wrinkles will appear when the first side and the second side are butted, so that the frame can have a good appearance.

[0008] According to some embodiments of the present invention, the shapes of the first side and the second side include a straight line, a broken line or a curve.

[0009] According to some embodiments of the present invention, the incision is an isosceles right triangle.

[0010] According to some embodiments of the present invention, one or two support plates are provided.

[0011] According to some embodiments of the present invention, both surfaces of the support plate are planes, or at least one of the two surfaces of the support plate is a curved surface.

[0012] According to some embodiments of the utility model, the frame profile is a sheet metal frame profile, which has a straight state and a bent state. A sheet metal plate with an incision is subjected to a first bending process to form a sheet metal frame profile in a straight state, and the sheet metal plate is then bent 90° along the incision to form a sheet metal frame profile in a bent state.

[0013] According to some embodiments of the utility model, at least one of the ends of the support plate in the length direction and the ends of the connecting plate in the length direction is provided with a splicing portion, and the splicing portion includes one of a tenon and a mortise, or a welding area, or a bonding area.

[0014] According to some embodiments of the present invention, the support plate adopts at least one of the following:

[0015] The support plate is provided with a first tenon and a second tenon, the first tenon extends in a width direction of the support plate, and the second tenon extends in a length direction of the support plate;

[0016] The support plate is provided with a first mortise and a second mortise, the concave extension direction of the first mortise is the width direction of the support plate, and the concave extension direction of the second mortise is the length direction of the support plate;

[0017] The support plate is provided with a third tenon, the extension direction of the third tenon is the width or length direction of the support plate, and the third tenon is gradual to limit the freedom of the mortise and tenon connected with it in the width and length direction of the support plate;

[0018] The support plate is provided with a third mortise and tenon, the concave extension direction of the third mortise and tenon is the width or length direction of the support plate, and the third mortise and tenon is gradual to limit the freedom of the tenon connected with the mortise and tenon in the width and length direction of the support plate.

[0019] The photovoltaic assembly according to the embodiment of the second aspect of the utility model comprises a photovoltaic laminate and a frame for mounting the photovoltaic laminate. The frame comprises the frame profile in the first aspect, and the frame profile is bent 90° at the cutout.

[0020] According to some embodiments of the utility model, when the frame is formed by bending a frame profile, one end and the other end of the frame profile are connected by mortise and tenon, welding, or bonding;

[0021] When the frame includes a plurality of frame profiles, two adjacent frame profiles are connected by mortise and tenon joints, welding, or bonding.

[0022] According to some embodiments of the present invention, the distance between the ends of two frame profiles located on the long side of the frame is d1, 400mm≤d1≤0.9b, or,

[0023] The distance between the ends of the two frame profiles located on the short side of the frame is d2, 400mm≤d2≤0.9a, wherein the length of the long side of the photovoltaic module is b, and the length of the short side is a.

[0024] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0026] Figure 1 This is a front view of a frame profile according to an embodiment of the utility model;

[0027] Figure 2 It is a front view of another frame profile according to an embodiment of the utility model;

[0028] Figure 3 This is a front view of another frame profile according to an embodiment of the utility model;

[0029] Figure 4 It is a schematic diagram of a frame profile structure in a straight line state and a straight line fitting trajectory according to an embodiment of the utility model;

[0030] Figure 5 It is a schematic diagram of a frame profile structure in a bent state and a straight line fitting trajectory according to an embodiment of the utility model;

[0031] Figure 6 It is a schematic diagram of another frame profile structure in a straight line state and a straight line fitting trajectory according to an embodiment of the utility model;

[0032] Figure 7 It is a schematic diagram of another frame profile structure in a bent state and with a straight fitting trajectory according to an embodiment of the utility model;

[0033] Figure 8 It is a schematic diagram of another frame profile structure in a straight line state and a straight line fitting trajectory according to an embodiment of the utility model;

[0034] Fig. 9 It is a schematic diagram of another frame profile structure in a bent state and with a straight fitting trajectory according to an embodiment of the utility model;

[0035] Fig.10 It is a schematic diagram of a frame profile structure in a straight line state and a fitting trajectory as a broken line according to an embodiment of the utility model;

[0036] Fig.11It is a schematic diagram of a frame profile structure in a bent state and with a fitting trajectory being a broken line according to an embodiment of the utility model;

[0037] Fig.12 It is a schematic diagram of a frame profile structure in a straight line and a curved fitting trajectory according to an embodiment of the utility model;

[0038] Fig.13 It is a schematic diagram of the frame profile structure in a bent state and with a curved fitting trajectory according to an embodiment of the utility model;

[0039] Fig.14 The structure of the frame with the first frame profile according to the embodiment of the utility model is schematically shown in FIG. Figure 1 ;

[0040] Fig.15 The structure of the frame with the first frame profile according to the embodiment of the utility model is schematically shown in FIG. Figure 2 ;

[0041] Fig.16 It is a structural schematic diagram of a frame with a second frame profile according to an embodiment of the utility model;

[0042] Fig.17 is a structural schematic diagram of a frame with a third frame profile according to an embodiment of the utility model;

[0043] Fig.18 is a structural schematic diagram of a frame with a fourth frame profile according to an embodiment of the utility model;

[0044] Fig.19 is a schematic structural diagram of a frame having a fifth frame profile according to an embodiment of the utility model;

[0045] Fig. 20 is a structural schematic diagram of a frame having a sixth frame profile according to an embodiment of the utility model;

[0046] Fig.21 is a schematic cross-sectional view of an aluminum edging according to an embodiment of the utility model;

[0047] Fig. 22 It is a structural schematic diagram of another frame with a third frame profile according to an embodiment of the utility model;

[0048] Fig.23 This is a schematic diagram of splicing two third frame profiles according to the first embodiment of the utility model;

[0049] Fig.24 yes Fig.23 Explosion diagram of

[0050] Fig.25This is a schematic diagram of splicing two third frame profiles of the second embodiment of the utility model;

[0051] Fig.26 yes Fig.25 Explosion diagram of

[0052] Fig. 27 This is a schematic diagram of splicing two third frame profiles according to the third embodiment of the utility model;

[0053] Fig.28 yes Fig. 27 Explosion diagram of

[0054] Fig.29 This is a schematic diagram of splicing two third frame profiles according to the fourth embodiment of the utility model;

[0055] Fig.30 yes Fig.29 Explosion diagram of

[0056] Reference numerals:

[0057] Frame profile 100, first frame profile 101, second frame profile 102, third frame profile 103 (103M, 103N), fourth frame profile 104, fifth frame profile 105, sixth frame profile 106;

[0058] Support plate 11, first upper surface 1101, first lower surface 1102, second upper surface 1103, second lower surface 1104, first cutout 111, first cutout 111a, second cutout 111b, third cutout 111c, fourth cutout 111d, first edge 1111, second edge 1112, first tenon 112 (112m, 112n), first tenon groove 113 (113m, 113n), second tenon 114, second tenon groove 115, third tenon 116 (116m, 116n), fourth tenon groove 117 (117m, 117n), connecting plate 12;

[0059] A first straight frame 200 , a second straight frame 300 , an aluminum edging 400 , and a photovoltaic laminate 500 . DETAILED DESCRIPTION

[0060] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0061] The disclosure below provides many different embodiments or examples for realizing different structures of the utility model. In order to simplify the disclosure of the utility model, the components and settings of specific examples are described below. Of course, they are merely examples, and the purpose is not to limit the utility model. In addition, the utility model can repeat reference numbers and / or letters in different examples. This repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed. In addition, the utility model provides various specific examples of processes and materials, but those of ordinary skill in the art can be aware of the applicability of other processes and / or the use of other materials.

[0062] like Figure 1-Figure 30 As shown, the frame profile 100 according to the first aspect of the present invention comprises: a connecting plate 12 and at least one supporting plate 11. The number of the connecting plate 12 is one, and the number of the supporting plates 11 is one or two.

[0063] The support plate 11 is connected to the end of the connecting plate 12, and at least one cutout 111 is formed on the edge of the support plate 11, and the cutout 111 extends from the edge to the connection between the support plate 11 and the connecting plate 12. The cutout 111 includes a first edge 1111 and a second edge 1112, and the first edge 1111 is connected to the second edge 1112, and the connection position of the two is located on the surface of the connecting plate 12 facing the support plate 11.

[0064] When the frame profile 100 is bent 90° along the cutout 111 , the first edge 1111 and the second edge 1112 are at least partially in contact with each other.

[0065] It should be noted that the frame profile 100 has a bent state and a straight state.

[0066] When the frame profile 100 is in a straight state, the support plate 11 and the connecting plate 12 can be flat plates, that is, at least one of the two surfaces of the support plate 11 is a flat surface, and at least one of the two surfaces of the connecting plate 12 is a flat surface. Figure 1 As shown, the support plate 11 and the connecting plate 12 can be plane plates, that is, the support plate 11 has two surfaces: a first upper surface 1101 and a first lower surface 1102, both of which are planes, and the connecting plate 12 has two surfaces: both of which are planes. Among them, the support plate 11 and the connecting plate 12 can be perpendicular to each other. Of course, it can be understood that the angle between the support plate 11 and the connecting plate 12 can be 60°, 85°, 88°, 105°, 110°, ..., which are not listed one by one in this embodiment.

[0067] The support plate 11 and the connection plate 12 may be curved plates, that is, at least one of the two surfaces of the support plate 11 is a curved surface, and at least one of the two surfaces of the connection plate 12 is a curved surface.

[0068] Of course, one of the support plate 11 and the connecting plate 12 is a curved plate, and the other is a flat plate. Figure 2 As shown, the support plate 11 may be a curved plate, and the connecting plate 12 may be a flat plate, that is, the support plate 11 has two surfaces: a second upper surface 1103 and a second lower surface 1104, both of which are curved surfaces, and the connecting plate 12 has two surfaces: both of which are flat surfaces.

[0069] When a supporting plate 11 is provided, the supporting plate 11 is located on one side of the connecting plate 12 .

[0070] The support plate 11 is located on one side of the connecting plate 12 and the two are connected to each other. Figure 3 As shown, the angle between the support plate 11 and the connecting plate 12 is 90°. At the current moment, the cross section of the frame profile 100 is L-shaped.

[0071] Of course, it is understandable that the angle between the support plate 11 and the connecting plate 12 can be 60°, 85°, 88°, 105°, 110°, ..., which are not listed one by one in this embodiment.

[0072] When two support plates 11 are provided, the two support plates 11 are disposed opposite to each other and are located on the same side of the connecting plate 12 .

[0073] There can be two support plates 11. The two support plates 11 are arranged opposite to each other and are located on one side of the connecting plate 12. The support plates 11 and the connecting plates 12 are connected to each other. Figure 2 As shown, the angle between the support plate 11 and the connecting plate 12 is 90°. At the current moment, the cross section of the frame profile 100 is C-shaped.

[0074] Of course, it is understandable that the angle between the support plate 11 and the connecting plate 12 can be 60°, 85°, 88°, 105°, 110°, ..., which are not listed one by one in this embodiment.

[0075] When the frame profile 100 switches from a straight state to a bent state, the edge of the support plate 11 is recessed to form a cutout 111, which is arranged opposite to the edge at which the support plate 11 is connected to the connecting plate 12. The frame profile 100 is bent 90° at the cutout 111 to make the frame profile 100 in a bent state. At the current moment, the first side 1111 and the second side 1112 of the cutout 111 are at least partially in contact with each other.

[0076] With this arrangement, when the frame profile 100 is in a straight state, the connecting plate 12 is an integral body, and when the frame profile 100 is in a bent state, the connecting plate 12 is still an integral body, and the grounding continuity of the frame profile 100 in the bent state does not change, which helps the frame to maintain good grounding continuity. When the frame profile 100 is in a bent state, the first side 1111 and the second side 1112 of the cutout 111 can be seamlessly butted, and no wrinkles will appear when the first side 1111 and the second side 1112 are butted, so that the frame can have a good appearance.

[0077] It should be noted that the following embodiments are described by taking the cross section of the frame profile 100 as a C-shape.

[0078] Optionally, the first side 1111 and the second side 1112 are in the shape of straight lines.

[0079] In a specific embodiment, when the frame profile 100 is in a straight state, a notch 111 is formed by a depression at the edge of the support plate 11. The edge is arranged opposite to the edge where the support plate 11 and the connecting plate 12 are connected. The notch 111 is a right-angled isosceles triangle. Figure 4 At this moment, the length of the first side 1111 is equal to the length of the second side 1112. The frame profile 100 is bent 90° at the cutout 111 so that the frame profile 100 is in a bent state, as shown in FIG. Figure 5 As shown, at the current moment, the first side 1111 of the cutout 111 can be completely fitted with the second side 1112. The fitting track of the first side 1111 and the second side 1112 is a straight line.

[0080] Such a configuration improves the aesthetic appearance of the cutout 111 ; at the same time, the seamless connection between the first side 1111 and the second side 1112 can improve the overall structural stability of the frame.

[0081] In another specific embodiment, when the frame profile 100 is in a straight state, a notch 111 is formed by a depression at the edge of the support plate 11. The edge is arranged opposite to the edge where the support plate 11 and the connecting plate 12 are connected. The notch 111 is a right triangle. Figure 6 At this moment, the length of the first side 1111 is greater than the length of the second side 1112. The frame profile 100 is bent 90° at the cutout 111 so that the frame profile 100 is in a bent state, as shown in FIG. Figure 7 As shown, at the current moment, a portion of the first side 1111 of the cutout 111 is aligned with the second side 1112. The alignment track of the first side 1111 and the second side 1112 is a straight line.

[0082] In another specific embodiment, when the frame profile 100 is in a straight state, a cutout 111 is formed at the edge of the support plate 11. The edge is arranged opposite to the edge where the support plate 11 and the connecting plate 12 are connected. The cutout 111 is a pentagon. Figure 8 At this moment, the length of the first side 1111 is equal to the length of the second side 1112. The frame profile 100 is bent 90° at the cutout 111 so that the frame profile 100 is in a bent state, as shown in FIG. Fig. 9 As shown, at the current moment, a portion of the first side 1111 of the cutout 111 is aligned with a portion of the second side 1112. The alignment track of the first side 1111 and the second side 1112 is a straight line.

[0083] Optionally, the first side 1111 and the second side 1112 are in the shape of a broken line.

[0084] In a specific embodiment, when the frame profile 100 is in a straight state, a cutout 111 is formed at the edge of the support plate 11, and the edge is arranged opposite to the edge where the support plate 11 and the connecting plate 12 are connected. The cutout 111 is a hexagon. Fig.10 At this moment, the length of the first side 1111 is equal to the length of the second side 1112. The frame profile 100 is bent 90° at the cutout 111 so that the frame profile 100 is in a bent state, as shown in FIG. Fig.11 As shown, at the current moment, the first side 1111 and the second side 1112 of the cutout 111 can be completely fitted together. The fitting track of the first side 1111 and the second side 1112 is a broken line.

[0085] Such a configuration improves the aesthetic appearance of the cutout 111 ; at the same time, the seamless connection between the first side 1111 and the second side 1112 can improve the overall structural stability of the frame.

[0086] It should be noted that the fitting trajectory of the first edge 1111 and the second edge 1112 is Fig.11 In addition to the broken lines shown in , other broken lines can also be used, and those skilled in the art can design them according to actual conditions.

[0087] Optionally, the first side 1111 and the second side 1112 are in the shape of curves.

[0088] In a specific embodiment, when the frame profile 100 is in a straight state, a notch 111 is formed at the edge of the support plate 11. The edge is arranged opposite to the edge where the support plate 11 and the connecting plate 12 are connected. Fig.12 At this moment, the length of the first side 1111 is equal to the length of the second side 1112. The frame profile 100 is bent 90° at the cutout 111 so that the frame profile 100 is in a bent state, as shown in FIG. Fig.13As shown, at the current moment, the first side 1111 of the cutout 111 can be completely fitted with the second side 1112. The fitting track of the first side 1111 and the second side 1112 is a curve.

[0089] Such a configuration improves the aesthetic appearance of the cutout 111 ; at the same time, the seamless connection between the first side 1111 and the second side 1112 can improve the overall structural stability of the frame.

[0090] It should be noted that the shapes of the first side 1111 and the second side 1112 are Fig.13 In addition to the curve shown in , other curves can also be used, and those skilled in the art can design them according to actual conditions.

[0091] According to some embodiments of the present invention, the frame profile 100 is a sheet metal frame profile. The "sheet metal" here refers to the sheet metal in the sheet metal process, which is a comprehensive cold processing process for metal sheets (usually less than 6 mm), including shearing, punching / cutting / combining, folding, welding, riveting, splicing, forming, etc.

[0092] The sheet metal plate with the cutout 111 is formed into a sheet metal frame profile in a straight state through a first bending process, and the sheet metal plate is further bent 90° along the cutout 111 to form a sheet metal frame profile in a bent state. In practical applications, the sheet metal plate is an aluminum-zinc-magnesium alloy plate, and the sheet metal plate is first punched out of the cutout 111 through a punching process. Then, the sheet metal plate with the cutout 111 is formed into a sheet metal frame profile in a straight state through a first bending process, and at this moment, the cross-section of the sheet metal frame profile can be C-shaped, L-shaped, etc. Next, the sheet metal plate is further bent 90° along the cutout 111 to form a sheet metal frame profile in a bent state.

[0093] In this way, the frame can be designed as an integrated whole, which improves the processing efficiency of the sheet metal frame profile and reduces the processing cost of the sheet metal frame profile.

[0094] According to some embodiments of the present invention, N cutouts 111 may be sequentially and spaced apart on the support plate 11 along the length direction of the frame profile 100 , where N is one of 4, 3, 2, and 1.

[0095] In practical applications, the frame includes a frame profile 100 in a bent state. The frame profile 100 in a bent state may be L-shaped, that is, a straight frame profile 100 is provided with a cutout 111; the frame profile 100 in a bent state may be C-shaped, that is, a straight frame profile 100 is provided with two cutouts 111; the frame profile 100 in a bent state may be roughly C-shaped, that is, a straight frame profile 100 is provided with two cutouts 111; the frame profile 100 in a bent state may be a rectangular frame lacking one corner, that is, a straight frame profile 100 is provided with three cutouts 111; the frame profile 100 in a bent state may be a complete rectangular frame, or a rectangular frame lacking a partial short side or a partial long side, that is, a straight frame profile 100 is provided with four cutouts 111.

[0096] The photovoltaic module includes a photovoltaic laminate 500 and a frame for installing the photovoltaic laminate 500, the frame includes the above-mentioned frame profile, the short side length of the photovoltaic module is defined as a, a unit is mm, and the long side length of the photovoltaic module is defined as b, b unit is mm.

[0097] Alternatively, if Fig.14 As shown, the support plate 11 of the first frame profile 101 is arranged with a first cutout 111a and a second cutout 111b in sequence along the length direction of the first frame profile 101, and the distance between the first cutout 111a and the second cutout 111b is a, which is the short side length of the photovoltaic module. The distance from one end of the support plate 11 to the first cutout 111a is L1, and the distance from the other end of the support plate 11 to the second cutout 111b is L2, L1=L2, L2<1 / 2b.

[0098] The first frame profile 101 in a bent state is as follows Fig.14 As shown, two first frame profiles 101 and a first straight frame 200 form a frame, wherein the cross-sectional structure of the first straight frame 200 is the same as the cross-sectional structure of the first frame profile 101. Each first frame profile 101 has two cutouts, and the two ends of the first frame profile 101 are connected to one end of the two first straight frames 200 respectively.

[0099] The two first frame profiles 101 are symmetrically arranged about the width center line A of the frame. The end of the first frame profile 101 is welded (or bonded) to the end of the first straight frame 200, and the welding area (or bonding area) can be a splicing part, such as Fig.14As shown. The distance between the end of the first frame profile 101 on the left side located on the long side of the frame and the end of the first frame profile 101 on the right side located on the long side of the frame is d1, 400mm≤d1≤0.9b. In this way, the gap between the two welds can be opened to avoid the welding stress at the two welds affecting the straightness of the first straight frame 200, thereby helping to ensure that the frame composed of the first frame profile 101 and the first straight frame 200 is a regular rectangle. Preferably, d1=0.72b.

[0100] like Fig.15 and Fig.21 As shown, an aluminum edging 400 can be provided at the welding position to cover the weld to cover the weld position and improve the overall aesthetics of the frame. In addition, the two symmetrically arranged first frame profiles 101 can facilitate the assembly of the frame. At the same time, the weld of the frame is located on the long side of the frame, and the weld is a straight weld, which is convenient for welding and helps to ensure the welding quality.

[0101] Alternatively, if Fig.16 As shown, the support plate 11 of the second frame profile 102 is sequentially arranged with a first cutout 111a and a second cutout 111b in a spaced order along the length direction of the second frame profile 102, and the distance between the first cutout 111a and the second cutout 111b is b, which is the length of the long side of the photovoltaic module. The distance from one end of the support plate 11 to the first cutout 111a is L3, and the distance from the other end of the support plate 11 to the second cutout 111b is L4, L3=L4, L4<1 / 2a.

[0102] The second frame profile 102 in a bent state is as follows Fig.16 As shown, two second frame profiles 102 and a second straight frame 300 form a frame, wherein the cross-sectional structure of the second straight frame 300 is the same as the cross-sectional structure of the second frame profile 102. Each second frame profile 102 has two cutouts, and the two ends of the second frame profile 102 are connected to one end of the two second straight frames 300 respectively.

[0103] The two second frame profiles 102 are symmetrically arranged about the longitudinal center line B of the frame. The end of the second frame profile 102 is welded (or bonded) to the end of the second straight frame 300, and the welding area (or bonding area) can be a splicing part, such as Fig.16 As shown. The distance between the end of the second frame profile 102 on the upper side located on the short side of the frame and the end of the second frame profile 102 on the lower side located on the short side of the frame is d2, 400mm≤d2≤0.9a. In this way, the gap between the two welds can be opened to avoid the welding stress at the two welds affecting the straightness of the first straight frame 200, thereby helping to ensure that the frame composed of the first frame profile 101 and the first straight frame 200 is a regular rectangle. Preferably, d2=0.72a.

[0104] Similarly, the second frame profile 102 has the advantages of the first frame profile 101, so it is not described in detail.

[0105] Alternatively, if Fig.17 As shown, the support plate 11 of the third frame profile 103 is sequentially arranged with a first cutout 111a and a second cutout 111b in a spaced order along the length direction of the third frame profile 103, and the distance between the first cutout 111a and the second cutout 111b is a. The distance from one end of the support plate 11 to the first cutout 111a is L5, and the distance from the other end of the support plate 11 to the second cutout 111b is L6, L5+L6=b, L5<b, L6<b.

[0106] The third frame profile 103 in a bent state is as follows Fig.17 As shown, two third frame profiles 103 form a frame, and the two third frame profiles 103 are arranged symmetrically about the center of the frame. Wherein, the ends of the two third frame profiles 103 are welded (or bonded), and the welding area (or bonding area) can be a splicing portion. Aluminum edging 400 can be set at the welding position to cover the weld position and improve the overall aesthetics of the frame. In addition, the two third frame profiles 103 arranged symmetrically can facilitate the assembly of the frame. At the same time, the weld of the frame is located on the long side of the frame, and the weld is a straight weld, which is convenient for welding and helps to ensure welding quality.

[0107] Alternatively, if Fig.18 As shown, the support plate 11 of the fourth frame profile 104 has the first incision 111a and the second incision 111b arranged in sequence along the length direction of the fourth frame profile 104, the distance between the first incision 111a and the second incision 111b is b, the distance from one end of the support plate 11 to the first incision 111a is L7, and the distance from the other end of the support plate 11 to the second incision 111b is L8, L7+L8=a, L7<a, L8<a.

[0108] The fourth frame profile 104 in a bent state is as shown in FIG. Fig.18 As shown, two fourth frame profiles 104 form a frame, and the two fourth frame profiles 104 are arranged symmetrically about the center of the frame. Similarly, the fourth frame profile 104 has the advantages of the third frame profile 103, so it will not be repeated.

[0109] Alternatively, if Fig.19 As shown, the support plate 11 of the fifth frame profile 105 is sequentially and spaced apart from the first incision 111a to the fourth incision 111d along the length direction of the fifth frame profile 105.

[0110] The distance between the first incision 111a and the second incision 111b is a, the distance between the second incision 111b and the third incision 111c is b, the distance between the third incision 111c and the fourth incision 111d is a, the distance from one end of the support plate 11 to the first incision 111a is L9, and the distance from the other end of the support plate 11 to the fourth incision 111d is L10, L9+L10=b, L7<b, L8<b.

[0111] The fifth frame profile 105 in a bent state is as shown in FIG. Fig.19 As shown, a fifth frame profile 105 forms a complete frame, and the joint of the fifth frame profile 105 is located on the long side of the frame. Wherein, the two ends of the fifth frame profile 105 are welded (or bonded), and the welding area (or bonding area) can be a splicing portion. Aluminum edging 400 can be set at the welding position to cover the weld position and improve the overall aesthetics of the frame. In addition, the welding position is greatly reduced, and the frame assembly efficiency is improved. At the same time, the weld of the frame is located on the long side of the frame, and the weld is a straight weld, which is convenient for welding and helps to ensure the welding quality.

[0112] Alternatively, if Fig. 20 As shown, the support plate 11 of the sixth frame profile 106 has the first incision 111a to the fourth incision 111d arranged in sequence along the length direction of the sixth frame profile 106, the distance between the first incision 111a and the second incision 111b is b, the distance between the second incision 111b and the third incision 111c is a, the distance between the third incision 111c and the fourth incision 111d is b, the distance from one end of the support plate 11 to the first incision 111a is L11, the distance from the other end of the support plate 11 to the fourth incision 111d is L12, L11+L12=a, L11<a, L12<a.

[0113] The sixth frame profile 106 in a bent state is as shown in FIG. Fig. 20 As shown, a sixth frame profile 106 forms a complete frame, and the joint of the sixth frame profile 106 is located on the short side of the frame. Similarly, the sixth frame profile 106 has the advantages of the fifth frame profile 105, so it is not repeated.

[0114] According to some embodiments of the utility model, at least one of the ends of the support plate 11 in the length direction and the ends of the connection plate 12 in the length direction is provided with a tenon and / or a tenon groove. In this way, the two frame profiles can be fixedly connected by a tenon-and-mortise connection, avoiding welding or bonding between the two frame profiles; at the same time, the tenon-and-mortise connection is simple and convenient to assemble, which helps to improve the assembly efficiency of the frame.

[0115] In a specific embodiment, the third frame profile 103 in a bent state is as follows: Fig. 22As shown, two third frame profiles 103M and 103N form a frame, and the third frame profiles 103M and 103N are arranged symmetrically about the center of the frame. Among them, the ends of the third frame profiles 103M and 103N can be connected by mortise and tenon joints. The ends of the third frame profiles 103M and 103N can be splicing parts.

[0116] Alternatively, if Fig.23 and Fig.24 As shown, the third frame profile 103M and the third frame profile 103N have the same structure, and the cross section is L-shaped. The support plate 11M on the third frame profile 103M is provided with a first tongue 112m, a first groove 113m and a second groove 115. The extension direction of the first tongue 112m and the first groove 113m is the width direction of the support plate 11M, and the concave extension direction of the second groove 115 is the length direction of the support plate 11M.

[0117] The support plate 11N on the third frame profile 103N is provided with a first tenon 112n, a first tenon groove 113n and a second tenon 114. The first tenon 112n and the first tenon groove 113n extend in the width direction of the support plate 11N, and the second tenon 114 extends in the length direction of the support plate 11N.

[0118] The ends of the third frame profile 103M and the third frame profile 103N are connected by mortise and tenon joints, that is, the first mortise groove 113m is connected to the first mortise tongue 112n, and the first mortise tongue 112m is connected to the first mortise groove 113n. Fig.24 The second mortise and tenon groove 115 and the second mortise and tenon connection 114 limit the third frame profile 103M, the third frame profile 103N in Fig.24 The third frame profile 103M is only connected to the third frame profile 103N along the C3 direction. In addition, the mortise and tenon joints in the C1 and C2 directions make the connection strength between the third frame profile 103M and the third frame profile 103N high, preventing the frame from being misaligned left and right.

[0119] Of course, it is understandable that Fig.25 and Fig.26 As shown in the figure, there is only a mortise and tenon joint in the C1 direction. Fig.26 As shown, the third frame profile 103M can be spliced ​​with the third frame profile 103N along the C3 direction, and the third frame profile 103M can also be spliced ​​with the third frame profile 103N along the C2 direction.

[0120] In addition, the connecting plate 12M on the third frame profile 103M and the connecting plate 12N on the third frame profile 103N may also be provided with the above-mentioned first tenon 112, first tenon groove 113, second tenon 114, and second tenon groove 115. For specific setting methods, please refer to the supporting plate 11M on the third frame profile 103M and the supporting plate 11N on the third frame profile 103N, so they will not be repeated here.

[0121] Alternatively, if Fig. 27 and Fig.28 As shown, the third frame profile 103M and the third frame profile 103N have the same structure, and the cross section is L-shaped. The support plate 11M on the third frame profile 103M is provided with a third tongue 116m and a third groove 117m. The extension direction of the third tongue 116m and the concave extension direction of the third groove 117m are the width direction of the support plate 11M. The support plate 11N on the third frame profile 103N is provided with a third tongue 116n and a third groove 117n. The extension direction of the third tongue 116n and the concave extension direction of the third groove 117n are the width direction of the support plate 11N.

[0122] The third tenon 116m is connected to the third tenon groove 117n by mortise and tenon joints, and the third tenon groove 117m is connected to the third tenon 116n by mortise and tenon joints. The cross section of the third tenon 116m is gradually changing in the C2 direction. The cross section of the third tenon 116n is gradually changing in the C2 direction.

[0123] In this way, the third tenon 116m and the third tenon groove 117n are connected to limit the third frame profile 103M and the third frame profile 103N. Fig.28 The third frame profile 103M has the degrees of freedom in the directions of C1 and C2, so that the third frame profile 103M can be spliced ​​with the third frame profile 103N only along the direction of C3.

[0124] Of course, it can be understood that the third frame profile 103M and the third frame profile 103N have the same structure and the cross section is C-shaped. Fig.29 and Fig.30 shown.

[0125] The photovoltaic assembly of the second aspect provided by the utility model comprises a photovoltaic laminate 500 and a frame for mounting the photovoltaic laminate 500 , wherein the frame comprises the frame profile 100 of the first aspect and has the advantages of the frame profile 100 .

[0126] According to some embodiments of the present invention, the distance between the cutouts 111 of two adjacent frame profiles 100 on the frame is a or b. The frame profiles bent along each cutout are part of the frame.

[0127] According to some embodiments of the present invention, the frame is formed by bending the frame profile 100. One end and the other end of the frame profile can be connected by mortise and tenon joints, welding, or bonding.

[0128] According to some embodiments of the present invention, the frame includes a plurality of frame profiles 100, and the frame profiles 100 may be 2, 3, 4, etc. Two adjacent frame profiles may be connected by mortise and tenon joints, welding, or bonding.

[0129] Specifically, the third frame profile 103 in a bent state is as follows: Fig. 22 As shown, two third frame profiles 103M and 103N form a frame, and the third frame profiles 103M and 103N are arranged symmetrically about the center of the frame.

[0130] The third frame profile 103M and the third frame profile 103N can be as follows Fig.23 , 25 As shown in Figures 27 and 29, the third frame profile 103M and the third frame profile 103N are connected by mortise and tenon joints.

[0131] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0132] In the description of the present invention, "first feature" or "second feature" may include one or more of the features.

[0133] In the description of the present invention, "plurality" means two or more.

[0134] In the description of the present invention, a first feature being “above” or “below” a second feature may include that the first and second features are directly in contact with each other, or may include that the first and second features are not in direct contact but are in contact with each other via another feature therebetween.

[0135] In the description of the present invention, a first feature “above”, “over” and “above” a second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature.

[0136] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0137] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A frame profile, characterized in that: include: Connecting plate; At least one supporting plate, the supporting plate being connected to the end of the connecting plate; At least one cutout is formed at the edge of the support plate, and the cutout extends from the edge to the connection between the support plate and the connection plate. The incision includes a first side and a second side, and when the frame profile is bent 90° along the incision, the first side and the second side fit together in at least a partially matching shape.

2. The frame profile according to claim 1, characterized in that: The shapes of the first side and the second side include a straight line, a broken line, or a curved line.

3. The frame profile according to claim 1, characterized in that: The incision is an isosceles right triangle.

4. The frame profile according to any one of claims 1 to 3, characterized in that: One or two support plates are provided.

5. The frame profile according to any one of claims 1 to 3, characterized in that: Both surfaces of the support plate are planes, or at least one of the two surfaces of the support plate is a curved surface.

6. The frame profile according to any one of claims 1 to 3, characterized in that: The frame profile is a sheet metal frame profile, which has a straight state and a bent state. The sheet metal plate with the incision is subjected to a first bending process to form the sheet metal frame profile in a straight state, and the sheet metal plate is then bent 90° along the incision to form the sheet metal frame profile in a bent state.

7. The frame profile according to any one of claims 1 to 3, characterized in that: A splicing portion is provided on at least one of the end portions of the support plate in the length direction and the end portions of the connection plate in the length direction. The splicing portion includes one of a tenon and a mortise, or a welding area, or a bonding area.

8. The frame profile according to claim 7, characterized in that: The support plate adopts at least one of the following: The support plate is provided with a first tenon and a second tenon, wherein the first tenon extends in a width direction of the support plate, and the second tenon extends in a length direction of the support plate; The support plate is provided with a first mortise and tenon groove and a second mortise and tenon groove, wherein the concave extension direction of the first mortise and tenon groove is the width direction of the support plate, and the concave extension direction of the second mortise and tenon groove is the length direction of the support plate; The support plate is provided with a third tenon, the extension direction of the third tenon is the width or length direction of the support plate, and the third tenon is gradually changed to limit the freedom of the tenon groove connected with the tenon and mortise in the width and length direction of the support plate; The support plate is provided with a third mortise and tenon, the concave extension direction of the third mortise and tenon is the width or length direction of the support plate, and the third mortise and tenon is gradual to limit the freedom of the tenon connected with the mortise and tenon in the width and length directions of the support plate.

9. A photovoltaic module, characterized in that: The invention comprises a photovoltaic laminate and a frame for installing the photovoltaic laminate, wherein the frame comprises the frame profile described in any one of claims 1 to 8, and the frame profile is bent 90 degrees at the incision.

10. The photovoltaic module according to claim 9, characterized in that: When the frame is formed by bending a frame profile, one end and the other end of the frame profile are connected by mortise and tenon, welding, or bonding; When the frame includes a plurality of frame profiles, two adjacent frame profiles are connected by mortise and tenon joints, welding, or bonding.

11. The photovoltaic module according to claim 9, characterized in that: The distance between the ends of the two frame profiles located on the long side of the frame is d1, 400mm≤d1≤0.9b, or, The distance between the ends of the two frame profiles located on the short side of the frame is d2, 400mm≤d2≤0.9a, wherein the length of the long side of the photovoltaic module is b, and the length of the short side is a.