Vertical continuous crystallizer
By designing a vertical continuous crystallizer and utilizing the structure of the separating and stirring components, the crystallization chamber is separated and stirred, solving the problems of high crystallization time cost and raw material waste in vertical crystallizers, and realizing continuous crystallization operation and efficient production.
Patent Information
- Application Number
- CN202421114387.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-21
AI Technical Summary
Existing vertical crystallizers require the raw materials inside the reactor to be processed before the next operation, which increases the crystallization time and cost, and some solutes are not completely precipitated, resulting in waste of raw materials.
A vertical continuous crystallizer is designed. Through the structure of the crystallization cylinder, the partition component, and the stirring component, the crystallization chamber is divided and stirred. The crystallization operation is repeated by using movable opening and closing baffles and stirring scrapers, so as to avoid raw material waste and improve production efficiency.
This enables continuous crystallization, avoids raw material waste, improves production efficiency, and ensures complete precipitation of the solute.
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Figure CN222304823U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field related to continuous crystallization, in particular to a vertical continuous crystallizer. Background Art
[0002] Vertical crystallizers are mainly used to separate crystals from solutions. Their principle is based on the physical and chemical laws of solubility and crystallization process. During the crystallization process, the solubility and temperature of the solute in the solvent and the design of the crystallizer are controlled to achieve the process of solute condensation from solution into crystals. This equipment can significantly improve the purity and stability of the substance.
[0003] Common vertical crystallizers put raw materials into the reactor for concentration, cooling, stirring and filtering to produce crystals. The raw materials in the reactor need to be processed before the next operation, which increases the time and cost of crystallization and wastes raw materials because some solutes are not completely precipitated. To this end, we provide a vertical continuous crystallizer to solve the above technical problems. Utility Model Content
[0004] The utility model aims to provide a vertical continuous crystallizer, which solves the problems in the above-mentioned background technology through the specific structural design of a crystallization cylinder, a plurality of partition components and a plurality of stirring components.
[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0006] The utility model discloses a vertical continuous crystallizer, comprising a crystallization cylinder, a plurality of partitioning components and a plurality of stirring components, wherein the partitioning components are fixedly connected inside the crystallization cylinder, the partitioning components divide the crystallization cylinder into a plurality of crystallization chambers, the partitioning components comprise a filter port, a horizontally movable opening and closing baffle and an adjusting connecting rod symmetrically arranged for rotation, the opening and closing baffle being adapted to the filter port, when the opening and closing baffle is horizontally moved to the position directly below the filter port, the adjusting connecting rod rotates to drive the opening and closing baffle to slide along the filter port until the filter port is closed; the stirring components are fixedly installed inside the corresponding crystallization chamber, the stirring components comprise a plurality of slidingly arranged adjusting transmission blocks, the lower surface of the adjusting transmission blocks is fixedly connected with a stirring scraper, when the adjusting transmission block is close to the axis position, the stirring scraper moves for stirring, and when the adjusting transmission block is away from the axis so that one side of the stirring scraper fits the inner wall of the crystallization cylinder, the stirring scraper moves for scraping and cleaning.
[0007] The utility model is further configured as follows: a feed port is provided on the upper surface of the crystallization cylinder, a feed pipe is fixedly connected to the surface of the feed port, a plurality of support columns are fixedly connected to the side surface of the crystallization cylinder, a discharge port is provided on the lower end of the crystallization cylinder, and a discharge pipe is fixedly connected to the surface of the discharge port.
[0008] The utility model is further configured such that the partition assembly also includes a partition plate fixedly connected to the inner wall of the crystallization cylinder, an adjustment chamber connected to the filter port is provided inside the partition plate, and a guide groove is provided on the inner wall of the adjustment chamber; an opening and closing transmission block is slidably arranged inside the guide groove, and a vertical support plate is symmetrically fixedly connected to one side of the opening and closing transmission block; an electric push rod is fixedly installed on an inner wall of the guide groove, and one end of the electric push rod is fixedly connected to the opening and closing transmission block.
[0009] The utility model is further configured as follows: one end of the adjusting link is rotatably connected to the lower surface of the opening and closing baffle through an ear plate, and the other end of the adjusting link is rotatably connected to a side surface of the opening and closing transmission block; an arc spring is fixedly connected between the adjusting link and the corresponding vertical support plate, and the filter port and the opening and closing baffle have two opposite sides that are inclined sliding surface structures; the stirring assembly also includes a support rod fixedly connected to the upper surface of the partition plate, one end of the support rod is rotatably connected to a supporting disc, a through-opening is provided on the surface of the supporting disc, a plurality of transmission grooves are provided on the surface of the supporting disc, and the adjusting transmission block is slidably arranged inside the corresponding transmission groove.
[0010] The utility model is further configured as follows: the upper surface of the support disc is rotatably connected to an adjusting transmission plate, the upper surface of the adjusting transmission plate is rotatably connected to a plurality of L-shaped transmission connecting rods, one end of the L-shaped transmission connecting rod is rotatably connected to the upper surface of the corresponding adjusting transmission block; a driving motor is fixedly installed on the upper top of the crystallization cylinder and the lower surface of the corresponding partition plate, and the output shaft of the driving motor is fixedly connected to the adjusting transmission plate.
[0011] The utility model has the following beneficial effects:
[0012] 1. The utility model divides the interior of the crystallization cylinder into a plurality of crystallization chambers by arranging a crystallization cylinder and a partition assembly. The horizontal movement of the opening and closing transmission block drives the synchronous horizontal movement of the opening and closing baffle. The adjusting connecting rod rotates and drives the opening and closing baffle to block the filter port. After the crystal is precipitated, the opening and closing transmission block moves horizontally in the opposite direction, the blocking port is opened, and the liquid that has not precipitated crystals flows into the lower crystallization chamber through the filter port, and the crystallization precipitation operation is performed again, thereby realizing repeated crystallization and precipitation of the solution, avoiding waste of raw materials, facilitating continuous crystallization, and improving production efficiency.
[0013] 2. The utility model sets a stirring component, adjusts the transmission plate to rotate and push and pull the L-shaped transmission connecting rod, pushes and pulls the adjustment transmission block through the L-shaped transmission connecting rod to move horizontally along the transmission slide groove, and the stirring scraper moves horizontally synchronously. When it moves to a position close to the axis, the stirring scraper rotates with the adjustment transmission plate to perform a stirring operation. When it moves to a position far away from the axis, the stirring scraper is in close contact with the inner wall of the crystallization chamber and rotates to scrape the crystals on the inner wall, thereby accelerating the precipitation of crystals inside the crystallization chamber, scraping the crystals on the inner wall, avoiding waste of resources and residual crystals affecting subsequent crystallization operations.
[0014] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0016] Figure 1 It is a longitudinal structural cross-sectional view of a vertical continuous crystallizer.
[0017] Figure 2 It is a longitudinal structural sectional view of the crystallization cylinder in the utility model.
[0018] Figure 3 It is a structural schematic diagram of the partition component in the utility model.
[0019] Figure 4 for Figure 3 Longitudinal structural section view.
[0020] Figure 5 for Figure 4 A local enlarged schematic diagram of point A in the middle.
[0021] Figure 6 It is a structural schematic diagram of the stirring component in the utility model.
[0022] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0023] 1-crystallization cylinder, 101-feeding pipe, 102-supporting column, 103-discharging pipe, 2-partitioning assembly, 201-filter port, 202-opening and closing baffle, 203-adjusting connecting rod, 204-partitioning plate, 205-guide chute, 206-opening and closing transmission block, 207-vertical support plate, 208-electric push rod, 209-arc spring, 3-stirring assembly, 301-adjusting transmission block, 302-stirring scraper, 303-supporting disc, 304-through-port, 305-transmission chute, 306-adjusting transmission plate, 307-driving motor, 308-L-shaped transmission connecting rod. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Specific embodiment 1
[0026] See also Figure 1-6 The utility model is a vertical continuous crystallizer, comprising a crystallization cylinder 1, a plurality of partition components 2 and a plurality of stirring components 3. Specifically, the partition component 2 is fixedly connected to the inside of the crystallization cylinder 1, and the partition component 2 divides the crystallization cylinder 1 into a plurality of crystallization chambers. The solution enters the crystallization chamber and is concentrated, stirred, cooled and crystallized to precipitate crystals. Each crystallization chamber is connected to an opening and closing door on the side surface for easy removal of the precipitated crystals. The partition component 2 comprises a filter port 201, a horizontally movable opening and closing baffle 202 and an adjusting connecting rod 203 symmetrically arranged for rotation. A filter plate is fixedly connected to the inside of the filter port 201 to separate the solution from the crystals, and the size of the filter plate is consistent with the size of the opening and closing baffle 202. The opening and closing baffle 202 is adapted to the filter port 201. When the opening and closing baffle 202 moves to the inside of the filter port 201, it is blocked, thereby realizing the switch control of the filter port 201.
[0027] Furthermore, the stirring component 3 is fixedly installed inside the corresponding crystallization chamber, and the stirring component 3 includes a plurality of sliding adjustment transmission blocks 301, and the lower surface of the adjustment transmission block 301 is fixedly connected with a stirring scraper 302. The horizontal movement of the adjustment transmission block 301 drives the stirring scraper 302 to move synchronously to stir the solution. When the stirring scraper 302 is in contact with the inner wall of the crystallization chamber, the attached crystals are scraped off.
[0028] The operation process of this embodiment is as follows: control the opening and closing baffle 202 to move horizontally. When the opening and closing baffle 202 is located directly below the filter port 201, the adjusting connecting rod 203 is hindered from rotating, driving the opening and closing baffle 202 to move upward and slide along the filter port 201 until the filter port 201 is closed. After the solution enters the crystallization chamber, the driving block 301 is controlled to move close to the axis position, and the stirring scraper 302 moves to stir the solution to accelerate the precipitation of crystals. After the crystals are precipitated, the opening and closing baffle 202 is controlled to move horizontally in the opposite direction to leave the filter port 201. The filter port 201 is opened, and the solution without precipitated crystals falls into the crystallization chamber of the lower layer. The driving block 301 is adjusted to move away from the axis so that one side of the stirring scraper 302 is in contact with the inner wall of the crystallization cylinder 1. The stirring scraper 302 moves to scrape and clean the crystals attached to the inner wall. After the crystallization operation in the upper crystallization chamber is completed, solution can be continuously added thereto to maintain the continuous operation of crystallization. Specific embodiment 2
[0030] See also Figure 1-6 On the basis of the specific embodiment 1, specifically, a feed port is provided on the upper surface of the crystallization cylinder 1, a feed pipe 101 is fixedly connected to the surface of the feed port, the solution enters the crystallization cavity of the upper layer through the feed pipe 101, a plurality of support columns 102 are fixedly connected to the side surface of the crystallization cylinder 1, a discharge port is provided at the lower end of the crystallization cylinder 1, a discharge pipe 103 is fixedly connected to the surface of the discharge port, and the solution after multi-layer crystallization is discharged through the discharge pipe 103.
[0031] Furthermore, the partition assembly 2 also includes a partition plate 204 fixedly connected to the inner wall of the crystallization cylinder 1, and an adjustment chamber connected to the filter port 201 is opened inside the partition plate 204, and a guide groove 205 is opened on the inner wall of the adjustment chamber; an opening and closing transmission block 206 is slidably arranged inside the guide groove 205, and the movement of the opening and closing transmission block 206 drives the opening and closing baffle 202 to move, and a vertical support plate 207 is symmetrically fixedly connected to one side of the opening and closing transmission block 206; an electric push rod 208 is fixedly installed on an inner wall of the guide groove 205, and one end of the electric push rod 208 is fixedly connected to the opening and closing transmission block 206, and the electric push rod 208 is used to drive the opening and closing transmission block 206 to move horizontally.
[0032] Furthermore, one end of the adjusting link 203 is rotatably connected to the lower surface of the opening and closing baffle 202 through an ear plate, and the other end of the adjusting link 203 is rotatably connected to a side surface of the opening and closing transmission block 206. An arc spring 209 is fixedly connected between the adjusting link 203 and the corresponding vertical support plate 207, and the two opposite sides of the filter port 201 and the opening and closing baffle 202 are both inclined sliding surface structures. The inclined sliding surface of the opening and closing baffle 202 is used to slide along the inclined sliding surface of the filter port 201, which facilitates sealing.
[0033] The operation process of this embodiment is as follows: when it is necessary to close the filter port 201 for stirring crystallization, the electric push rod 208 is started to drive the opening and closing transmission block 206 to move horizontally along the guide slide groove 205, and the opening and closing baffle 202 is driven to move horizontally synchronously under the connection action of the adjusting connecting rod 203. When one end of the opening and closing baffle 202 is close to the inner wall of the adjusting chamber, the opening and closing transmission block 206 continues to move horizontally, and the opening and closing baffle 202 is squeezed, so that the adjusting connecting rod 203 rotates, and the arc spring 209 is compressed. At the same time, the inclined sliding surface on one side of the opening and closing baffle 202 moves upward along the inclined sliding surface of the filter port 201 until the opening and closing baffle 202 is in close contact with the filter plate inside the filter port 201, so that the filter port 201 is completely blocked.
[0034] When it is necessary to open the filter port 201 to allow the solution to flow into the lower crystallization chamber, the electric push rod 208 drives the opening and closing transmission block 206 to move horizontally in the opposite direction along the guide slide groove 205, and the inclined sliding surface on the other side of the opening and closing baffle 202 moves downward along the inclined sliding surface of the filter port 201. Under the elastic recovery action of the arc spring 209, the adjusting connecting rod 203 rotates in the opposite direction until it leaves the filter port 201, and moves horizontally in the opposite direction synchronously with the opening and closing transmission block 206. The filter port 201 is opened, and the solution flows into the lower filter port 201. Finally, the waste liquid that cannot precipitate crystals is discharged through the discharge pipe 103. Specific embodiment three
[0036] See also Figure 1-6 On the basis of the first and second specific embodiments, specifically, the stirring assembly 3 also includes a support rod fixedly connected to the upper surface of the partition plate 204, one end of the support rod is rotatably connected to a support disc 303, a through hole 304 is provided on the surface of the support disc 303, and the solution flows down through the filter port 201 of the upper layer and is discharged through the through hole 304, a plurality of transmission chutes 305 are provided on the surface of the support disc 303, an adjustment transmission block 301 is slidably arranged inside the corresponding transmission chutes 305, the adjustment transmission block 301 moves horizontally along the transmission chutes 305, and the position of the stirring scraper 302 is adjusted, an adjustment transmission plate 306 is rotatably connected to the upper surface of the support disc 303, and a plurality of L-shaped transmission connecting rods 308 are rotatably connected to the upper surface of the corresponding adjustment transmission block 301, and the adjustment transmission plate 306 rotates to push and pull the L-shaped transmission connecting rod 308, thereby driving the adjustment transmission block 301 to move horizontally.
[0037] Furthermore, a driving motor 307 is fixedly installed on the top of the crystallization cylinder 1 and the lower surface of the corresponding partition plate 204 , and the output shaft of the driving motor 307 is fixedly connected to the adjustment transmission plate 306 .
[0038] The operation process of this embodiment is: when stirring is required to accelerate crystallization, the drive motor 307 is started to drive the adjustment transmission plate 306 to rotate. During this process, the adjustment transmission plate 306 rotates and pulls the L-shaped transmission connecting rod 308. The adjustment transmission block 301 is pulled horizontally by the L-shaped transmission connecting rod 308 and moves toward the position close to the axis until it is tightly attached to the side of the transmission slide 305 close to the axis. As the adjustment transmission plate 306 continues to rotate, it drives the support disc 303 to rotate synchronously, so that the stirring scraper 302 rotates synchronously to perform the stirring operation.
[0039] When wall scraping and cleaning is required, the driving motor 307 drives the adjusting transmission plate 306 to rotate in the opposite direction. The adjusting transmission plate 306 rotates and pushes the L-shaped transmission connecting rod 308, so that the adjusting transmission block 301 moves horizontally in the opposite direction and moves away from the axis position until it is in close contact with the side of the transmission slide 305 away from the axis. As the adjusting transmission plate 306 continues to rotate, the stirring scraper 302 rotates along the inner wall of the crystallization chamber to scrape and clean the crystals attached to the inner wall.
[0040] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0041] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A vertical continuous crystallizer, comprising a crystallization cylinder (1), a plurality of partition components (2) and a plurality of stirring components (3), characterized in that: The partition assembly (2) is fixedly connected to the inside of the crystallization cylinder (1), and the partition assembly (2) divides the crystallization cylinder (1) into a plurality of crystallization chambers. The partition assembly (2) comprises a filter port (201), a horizontally movable opening and closing baffle (202), and an adjustment connecting rod (203) symmetrically arranged for rotation. The opening and closing baffle (202) is adapted to the filter port (201), and when the opening and closing baffle (202) is horizontally moved to the position directly below the filter port (201), the adjustment connecting rod (203) rotates to drive the opening and closing baffle (202) to slide along the filter port (201) until the filter port (201) is closed. The stirring assembly (3) is fixedly installed inside the corresponding crystallization chamber, and the stirring assembly (3) includes a plurality of sliding adjustment transmission blocks (301). The lower surface of the adjustment transmission block (301) is fixedly connected with a stirring scraper (302). When the adjustment transmission block (301) is close to the axis position, the stirring scraper (302) moves to stir. When the adjustment transmission block (301) is away from the axis so that one side of the stirring scraper (302) is in contact with the inner wall of the crystallization cylinder (1), the stirring scraper (302) moves to scrape and clean.
2. A vertical continuous crystallizer according to claim 1, characterized in that: The upper surface of the crystallization cylinder (1) is provided with a feed port, to which a feed pipe (101) is fixedly connected; the side surface of the crystallization cylinder (1) is fixedly connected with a plurality of support columns (102); the lower end of the crystallization cylinder (1) is provided with a discharge port, to which a discharge pipe (103) is fixedly connected.
3. A vertical continuous crystallizer according to claim 2, characterized in that: The partition assembly (2) further comprises a partition plate (204) fixedly connected to the inner wall of the crystallization cylinder (1), an adjustment cavity connected to the filter port (201) is provided inside the partition plate (204), and a guide groove (205) is provided on the inner wall of the adjustment cavity.
4. A vertical continuous crystallizer according to claim 3, characterized in that: An opening and closing transmission block (206) is slidably arranged inside the guide slide groove (205), and a vertical support plate (207) is symmetrically fixedly connected to one side of the opening and closing transmission block (206); An electric push rod (208) is fixedly mounted on an inner side wall of the guide slide groove (205), and one end of the electric push rod (208) is fixedly connected to the opening and closing transmission block (206).
5. A vertical continuous crystallizer according to claim 4, characterized in that: One end of the adjusting link (203) is rotatably connected to the lower surface of the opening and closing baffle (202) through an ear plate, and the other end of the adjusting link (203) is rotatably connected to a side surface of the opening and closing transmission block (206). An arc spring (209) is fixedly connected between the adjusting link (203) and the corresponding vertical support plate (207), and the two opposite side surfaces of the filter port (201) and the opening and closing baffle (202) are both inclined sliding surface structures.
6. A vertical continuous crystallizer according to claim 5, characterized in that: The stirring assembly (3) further comprises a support rod fixedly connected to the upper surface of the partition plate (204), one end of the support rod being rotatably connected to a support disc (303), a surface of the support disc (303) being provided with a through opening (304), a surface of the support disc (303) being provided with a plurality of transmission grooves (305), and the adjustment transmission block (301) being slidably arranged inside the corresponding transmission grooves (305).
7. A vertical continuous crystallizer according to claim 6, characterized in that: The upper surface of the support disc (303) is rotatably connected to an adjusting transmission plate (306), the upper surface of the adjusting transmission plate (306) is rotatably connected to a plurality of L-shaped transmission connecting rods (308), and one end of the L-shaped transmission connecting rod (308) is rotatably connected to the upper surface of the corresponding adjusting transmission block (301); A driving motor (307) is fixedly mounted on the top of the crystallization cylinder (1) and the lower surface of the corresponding partition plate (204), and the output shaft of the driving motor (307) is fixedly connected to the adjustment transmission plate (306).
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