Device for extracting alkylphenol polyoxyethylene ether in textile

By designing a device that uses ionic liquids and an automated operating system, the complexity of traditional APEO extraction technology and environmental hazards are solved, and efficient and safe APEO extraction is achieved, in accordance with modern environmental regulations.

CN222305074UActive Publication Date: 2025-01-07BIWEI SHENYOU QUALITY TECH SERVICE JIANGSU CO LTD
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Patent Information

Application Number
CN202421048099.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-01-07
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

Traditional alkylphenol polyoxyethylene ether (APEO) extraction technology is complex in operation, inefficient, and the use of organic solvents poses a threat to the environment and health, making it difficult to meet the requirements of modern environmental protection regulations.

Method used

Design a device that uses ionic liquid as extraction medium, combines ultrasonic processing, temperature control and automated operating systems, including reaction chambers, stirring components, ultrasonic generators, ionic liquid storage and delivery systems, temperature control systems and filtration systems, through control The system monitors and adjusts extracted parameters in real time to improve efficiency and safety.

Benefits of technology

It realizes efficient extraction of APEO, reduces operational complexity and environmental hazards, improves extraction efficiency and safety, and complies with the requirements of modern environmental protection regulations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a device for extracting alkylphenol ethoxylates in textiles, which comprises a reaction chamber, an extraction chamber, a heating assembly and a liquid outlet, the reaction chamber is provided with a sample inlet, and a stirring assembly and a heating assembly are arranged in the reaction chamber; the ultrasonic generator is used for carrying out ultrasonic treatment on the textile sample containing the alkylphenol polyoxyethylene ether; the ionic liquid storing and conveying system is used for storing and accurately conveying ionic liquid to the reaction chamber; the temperature control system is used for controlling the temperature in the reaction chamber; the filtering system is arranged at the outlet of the reaction chamber and comprises a filter and an electromagnetic valve; the control system can monitor and adjust the frequency of the ultrasonic generator, the temperature of the heating assembly, the ionic liquid conveying rate and the filtering system in real time. Compared with the prior art, the device is easy and convenient to operate, automatic operation can be achieved, and operation efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of textile detection, in particular to a device using ionic liquid as an extraction medium for extracting alkylphenol polyoxyethylene ether in textile samples. Background Art

[0002] Alkylphenol polyoxyethylene ether (APEO) is a nonionic surfactant widely used in the textile industry. Due to its excellent cleaning, emulsifying and wetting properties, it is often added to various detergents and softeners. However, the persistence of APEO and its degradation products in the environment and their potential endocrine disrupting properties have attracted widespread attention. These substances are difficult to degrade in water and soil, and may pose long-term risks to wildlife and human health.

[0003] Traditional APEO extraction technology mainly relies on organic solvents, such as methanol and dichloromethane, for liquid-liquid extraction. These methods are not only complicated and time-consuming, but also use organic solvents that are harmful to the environment and pose a threat to the health of operators. For example, the use of dichloromethane has been strictly restricted in many countries and regions due to its high volatility and potential carcinogenicity.

[0004] In view of this, it is urgent to develop a new extraction technology that has low environmental impact, high extraction efficiency and good operational safety. Ionic liquids, as a new type of green solvent, have low vapor pressure and good chemical stability, providing a potential solution. Ionic liquids can not only effectively dissolve APEO, but also perform efficient extraction operations without producing volatile organic compounds, significantly reducing the environmental and health risks brought about by the use of traditional organic solvents. Therefore, the present invention aims to provide a device using ionic liquid as an extraction medium, which can reduce operational complexity and environmental hazards while ensuring high extraction efficiency, and meet the requirements of modern environmental protection regulations. Utility Model Content

[0005] The utility model aims to provide a device for extracting alkylphenol polyoxyethylene ether from textiles, so as to solve the problems of complicated operation, low efficiency and poor extraction quality of APEO extraction methods in the prior art.

[0006] The utility model provides a device for extracting alkylphenol polyoxyethylene ether from textiles, comprising:

[0007] A reaction chamber, wherein the reaction chamber is provided with a sample inlet, and a stirring component and a heating component are provided in the reaction chamber;

[0008] An ultrasonic generator is used to perform ultrasonic treatment on textile samples containing alkylphenol polyoxyethylene ether to improve the extraction efficiency of ionic liquid;

[0009] An ionic liquid storage and delivery system, used for storing and accurately delivering the ionic liquid to the reaction chamber;

[0010] A temperature control system, used to control the temperature in the reaction chamber to maintain optimal extraction efficiency;

[0011] A filtration system, arranged at the outlet of the reaction chamber, comprising a filter and a solenoid valve, for separating the alkylphenol polyoxyethylene ether in the extract;

[0012] The control system can monitor and adjust the frequency of the ultrasonic generator, the temperature of the heating component, the rate of ionic liquid delivery and the filtering system in real time.

[0013] A device for extracting alkylphenol polyoxyethylene ether from textiles as described above, wherein, preferably, the stirring assembly includes a stirring motor and a stirrer, the stirring motor is arranged outside the reaction chamber and fixed to the top of the reaction chamber, the stirrer is arranged in the reaction chamber, and the output shaft end of the stirring motor is connected to the stirrer.

[0014] In the device for extracting alkylphenol polyoxyethylene ether from textiles as described above, preferably, the heating component is a heat exchanger, and the heat exchanger is arranged on the inner wall of the reaction chamber to control the temperature in the reaction chamber.

[0015] A device for extracting alkylphenol polyoxyethylene ether from textiles as described above, wherein, preferably, the ionic liquid storage and delivery system includes an ionic liquid storage tank and a delivery pump, the inlet end of the delivery pump is connected to the outlet end of the ionic liquid separation system through a pipeline, and the outlet end of the delivery pump is connected to the ionic liquid storage system through a pipeline.

[0016] As described above, in the device for extracting alkylphenol polyoxyethylene ether from textiles, preferably, the filter of the filtration system is a porous ceramic filter and a membrane filter, which is used to separate the alkylphenol polyoxyethylene in the extract.

[0017] In the device for extracting alkylphenol polyoxyethylene ether from textiles as described above, preferably, the control system includes a touch screen operation interface and a remote monitoring function.

[0018] Compared with the prior art, the equipment of the utility model is easy to operate, can realize automatic operation, and improves the operating efficiency. Therefore, the equipment of the utility model has a wide application prospect and can be widely used in the field of APEO extraction, especially in the production and detection of modern textiles that comply with environmental protection regulations. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1It is a structural schematic diagram of the utility model;

[0020] Figure 2 It is a schematic diagram of the structure in which the stirring assembly of the utility model is installed in the reaction chamber;

[0021] Figure 3 It is a structural schematic diagram of the temperature control component of the utility model installed in the reaction chamber;

[0022] Figure 4 It is a working principle diagram of the device of the utility model.

[0023] Description of reference numerals:

[0024] 10 - reaction chamber, 11 - stirring motor, 12 - stirrer, 13 - injection port, 14 - filter, 20 - ultrasonic generator, 30 - temperature control system, 40 - ionic liquid storage system, 50 - control system, 61 - first solenoid valve, 62 - second solenoid valve, 70 - ionic liquid separation system, 80 - pump. DETAILED DESCRIPTION

[0025] The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0026] Reference Figure 1 As shown, the utility model provides a device for extracting alkylphenol polyoxyethylene ether from textiles, comprising a reaction chamber 10, an ultrasonic generator 20, an ionic liquid storage and delivery system, a temperature control system 30, a filtering system and a control system 50, wherein:

[0027] The reaction chamber 10 is provided with a sample inlet 13, and a stirring component and a heating component are provided in the reaction chamber 10. In the embodiment provided in the present application, the reaction chamber 10 is supported by a stainless steel material, so that it has good corrosion resistance and sealing properties. Figure 1 As shown, a first solenoid valve 61 and a second solenoid valve 62 are respectively provided at the entrance and the exit of the reaction chamber 10, and the first solenoid valve and the second solenoid valve 62 are used to control the delivery of the ionic liquid. The second solenoid valve 62 is also connected to the ionic liquid recovery system for purifying the ionic liquid, and the purified ionic liquid is recovered by the pump 80 to the ionic liquid storage system 40 for reuse. The stirring component is used to maintain the uniformity of the mixture, and the heating component is used to maintain the optimal extraction temperature.

[0028] In a feasible implementation mode, referring to Figure 2 As shown, the stirring assembly includes a stirring motor 11 and a stirrer 12. The stirring motor 11 is arranged outside the reaction chamber 10 and fixed to the top of the reaction chamber 10. The stirrer 12 is arranged inside the reaction chamber 10. The output shaft end of the stirring motor 11 is connected to the stirrer 12. Figure 3 As shown, the heating component is a heat exchanger, which is arranged on the inner wall of the reaction chamber 10 to control the temperature in the reaction chamber 10 .

[0029] The ultrasonic generator 20 is used to perform ultrasonic treatment on the textile sample containing alkylphenol polyoxyethylene ether to improve the extraction efficiency of the ionic liquid. The frequency range of the ultrasonic generator 20 is 20 kHz to 100 kHz.

[0030] The ionic liquid storage and delivery system is used to store and accurately deliver the ionic liquid to the reaction chamber 10. In the embodiment provided in the present application, the ionic liquid storage and delivery system includes an ionic liquid storage tank and a delivery pump 80, the inlet end of the delivery pump 80 is connected to the outlet end of the ionic liquid separation system 70 through a pipeline, and the outlet end of the delivery pump 80 is connected to the ionic liquid storage system 40 through a pipeline.

[0031] The temperature control system 30 is used to control the temperature in the reaction chamber 10 to maintain the best extraction efficiency.

[0032] The filtration system is provided at the outlet of the reaction chamber 10, and includes a filter 14 and a solenoid valve, which is used to separate the alkylphenol polyoxyethylene ether in the extract. In the embodiment provided in the present application, the filter 14 of the filtration system is a porous ceramic filter and a membrane filter, which is used to separate the APEO in the extract.

[0033] The control system 50 can monitor and adjust the frequency of the ultrasonic generator 20, the temperature of the heating component, the rate of ionic liquid delivery and the filtration system in real time. In the embodiment provided in the present application, the control system 50 includes a touch screen operation interface and a remote monitoring function.

[0034] Based on the above embodiments, refer to Figure 4 As shown, the steps of extracting APEO using the device for extracting alkylphenol polyoxyethylene from textile samples provided by the present application are as follows: close the agitator 12, the ultrasonic generator 20 and the second solenoid valve 62, open the first solenoid valve 61, add a certain amount of extraction solvent into the reaction chamber 10, close the first solenoid valve 61, and add the sample from the injection port 13, use the agitator 12 to initially stir the reaction chamber 10, then turn on the ultrasonic generator 20, set its frequency to 50kHz, and after the extraction is completed, turn off the ultrasonic generator 20 and the agitator 12 and take samples. After the sampling is completed, open the solenoid valve through the control system 50 to allow the extract to enter the ionic liquid separation system 70, and the purified ionic liquid is pumped into the ionic liquid storage system 40 through the pump 80 for continued use next time.

[0035] The above describes in detail the structure, features and effects of the utility model based on the embodiments shown in the drawings. The above is only a preferred embodiment of the utility model, but the utility model is not limited to the scope of implementation shown in the drawings. Any changes made in accordance with the concept of the utility model, or modifications to equivalent embodiments with equivalent changes, which still do not exceed the spirit covered by the description and the drawings, should be within the protection scope of the utility model.

Claims

1. A device for extracting alkylphenol polyoxyethylene ether from textiles, characterized in that: include: A reaction chamber, wherein the reaction chamber is provided with a sample inlet, and a stirring component and a heating component are provided in the reaction chamber; An ultrasonic generator is used to perform ultrasonic treatment on textile samples containing alkylphenol polyoxyethylene ether to improve the extraction efficiency of ionic liquid; An ionic liquid storage and delivery system, used for storing and accurately delivering the ionic liquid to the reaction chamber; A temperature control system, used to control the temperature in the reaction chamber to maintain optimal extraction efficiency; A filtration system, arranged at the outlet of the reaction chamber, comprising a filter and a solenoid valve, for separating the alkylphenol polyoxyethylene ether in the extract; The control system can monitor and adjust the frequency of the ultrasonic generator, the temperature of the heating component, the rate of ionic liquid delivery and the filtering system in real time.

2. The device for extracting alkylphenol polyoxyethylene ether from textiles according to claim 1, characterized in that: The stirring assembly includes a stirring motor and a stirrer. The stirring motor is arranged outside the reaction chamber and fixed to the top of the reaction chamber. The stirrer is arranged in the reaction chamber. The output shaft end of the stirring motor is connected to the stirrer.

3. The device for extracting alkylphenol polyoxyethylene ether from textiles according to claim 1 or 2, characterized in that: The heating component is a heat exchanger, which is arranged on the inner wall of the reaction chamber and is used to control the temperature in the reaction chamber.

4. The device for extracting alkylphenol polyoxyethylene ether from textiles according to claim 1, characterized in that: The ionic liquid storage and delivery system comprises an ionic liquid storage tank and a delivery pump, wherein the inlet end of the delivery pump is connected to the outlet end of the ionic liquid separation system through a pipeline, and the outlet end of the delivery pump is connected to the ionic liquid storage system through a pipeline.

5. The device for extracting alkylphenol polyoxyethylene ether from textiles according to claim 1, characterized in that: The filter of the filtration system is a porous ceramic filter and a membrane filter, which is used to separate the alkylphenol polyoxyethylene in the extract.

6. The device for extracting alkylphenol polyoxyethylene ether from textiles according to claim 1, characterized in that: The control system includes a touch screen operation interface and a remote monitoring function.