Screening device for walnut storing and feeding
By designing a detachable inclined screen roller mechanism and corresponding discharge port structure, the problem of poor screening effect of existing vibrating screens in walnut screening is solved, and effective screening of irregular walnuts and convenient replacement of screen rollers is achieved. Improves the applicability and flexibility of the equipment.
Patent Information
- Application Number
- CN202421059144.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-15
AI Technical Summary
The existing vibrating screen is not suitable for irregular-shaped walnuts in walnut grading screening, and the screening effect is poor, and the screening roller is not easy to adjust and the applicability is insufficient.
A screening device including a mounting frame, a linear vibrating screen and a spring support is designed. The removable screen roller mechanism in the screen box is distributed at equal intervals in the vertical direction, and the screening distance of the screen roller mechanism from top to bottom is reduced step by step. The screen roller is inclined and rotatable, and the discharge port corresponds to the screen roller mechanism one by one. It can be detachably fixed through the installation mechanism, making it easier to replace the screen roller.
Effective screening of irregular walnuts is achieved, and the removable design of the screening roller mechanism improves applicability and can be applied to different types and origins of walnuts, enhancing the flexibility and efficiency of screening.
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Figure CN222306363U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of walnut processing, in particular to a screening device for walnut storage and feeding. Background Art
[0002] In today's walnut processing, vibrating screens are mostly used as grading and screening equipment, so that walnuts are screened according to their size and stored separately for processing different products. The existing vibrating screens are mostly based on screen type, and there are the following problems in use:
[0003] (1) Walnuts are mostly irregularly shaped and round in appearance, which makes them unsuitable for sieves and results in poor screening effects;
[0004] (2) The existing screen roller vibrating screen is more suitable for this application scenario, but the screen rollers are all fixed and inconvenient to replace. When facing walnuts of different types and origins, it is impossible to make timely adjustments to make them meet the collection requirements, and the applicability is poor. Utility Model Content
[0005] The utility model provides a screening device for walnut storage and feeding, aiming to solve the problems of poor screening effect of the screen mesh and poor applicability caused by the fixing of the screen roller in the above-mentioned existing vibrating screen during the grading screening process.
[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0007] A screening device for walnut storage and feeding, comprising a mounting frame, a linear vibrating screen and a spring support, wherein a screen box of the linear vibrating screen is obliquely arranged on the mounting frame through the spring support, and the bottom of the screen box forms an elastic support cooperation with the mounting frame through the spring support;
[0008] A plurality of screening roller mechanisms evenly spaced in the vertical direction are detachably provided in the screen box through an installation mechanism. The screening distance of the screening roller mechanisms decreases step by step from top to bottom to form a graded screening coordination, and the screening roller mechanisms are all synchronously tilted along the tilt direction of the screen box. A plurality of discharge ports are provided on the screen box, and the number and positions of the discharge ports correspond one-to-one to the number and positions of the screening roller mechanisms, and the bottom of the screening roller mechanism is flush with the top of the corresponding discharge port.
[0009] Preferably, the screen box is an open box, a feed inlet is provided on a higher side of the screen box, and a discharge port is provided on a lower side of the screen box.
[0010] As a more preferred embodiment, each of the screen roller mechanisms corresponds to a plurality of mounting mechanisms arranged in two rows, and each row of mounting mechanisms is arranged at equal intervals along the inclination direction of the screen box. When the screen roller mechanism slides in along the corresponding discharge port, the two sides of the screen roller mechanism form a detachable fixed installation fit with the screen box through the corresponding two rows of mounting mechanisms.
[0011] Furthermore, each of the screening roller mechanisms includes a square mounting frame, the long side of the mounting frame is inclined along the inclination direction of the screen box, a plurality of screening rollers are arranged in the mounting frame, the screening rollers are evenly spaced along the wide side of the mounting frame, and the axial direction of the screening rollers is parallel to the long side of the mounting frame, and both ends of the roller shaft of the screening roller are rotatably matched with the wide side of the mounting frame on the corresponding side through bearings.
[0012] Furthermore, the outer wall of the mounting frame is concentric and coaxial with the inner wall of the screen box.
[0013] Specifically, the sizes of the screening rollers are all the same, and the intervals between adjacent screening rollers of the upper screening roller mechanism are greater than the intervals between adjacent screening rollers of the lower screening roller mechanism.
[0014] More specifically, each of the mounting mechanisms includes a limit plate arranged relative to and in parallel, the limit plate cooperates with the side wall of the screen box to form a mounting groove, and the mounting groove is parallel to the long side of the mounting frame of the corresponding screen roller mechanism, the long side of the mounting frame of the corresponding screen roller mechanism can be slidably embedded in the mounting groove, and the long side of the mounting frame and the limit plate form a detachable fixed fit through fastening bolts.
[0015] In detail, the limit plates are all provided with limit holes, and the limit holes on the relative limit plates are coaxially arranged, and the long side of the mounting frame is provided with a plurality of limit holes evenly spaced along the long side. The limit holes on the long side of the mounting frame correspond one-to-one with the limit holes on the corresponding side limit plates. When the mounting frame slides completely into the mounting groove, the limit holes on the mounting frame overlap with the corresponding limit holes on the limit plates and form a detachable fixed fit through fastening bolts.
[0016] In more detail, the bottom of the mounting groove is flush with the top of the corresponding discharge port.
[0017] Beneficial effects of the utility model:
[0018] 1. The utility model uses a sieve roller mechanism to screen. The sieve roller mechanism has multiple layers. From top to bottom, the intervals of the sieve rollers of the sieve roller mechanism decrease to form hierarchical screening. The sieve rollers are inclined and rotatable. The walnuts are screened above the intervals while rolling. Even if the appearance is irregular, as long as the screening requirements are met during rolling, the walnuts can be discharged from the corresponding discharge port. If the requirements are not met at any moment during rolling, the walnuts will fall from the intervals to the next level of the sieve roller mechanism.
[0019] 2. The screening roller mechanism of the utility model is detachably fixed by two rows of corresponding mounting mechanisms, which facilitates installation and disassembly of the screening roller mechanism and is easy to use. At the same time, the applicability is improved. The screening roller mechanism can be replaced according to walnuts of different types and origins and different screening requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1It is a three-dimensional schematic diagram of one side of the utility model;
[0021] Figure 2 It is a three-dimensional schematic diagram of another side of the utility model;
[0022] Figure 3 This is a schematic diagram of the arrangement and installation of the screen roller mechanism of the utility model;
[0023] Figure 4 This is a schematic diagram of the installation of the installation mechanism of the utility model when fixing the screen roller mechanism;
[0024] Figure 5 It is a schematic diagram of the arrangement of adjacent installation mechanisms of the utility model;
[0025] In the figure: 1. Mounting frame; 2. Linear vibrating screen; 3. Spring support; 4. Screen box; 5. Feed inlet; 6. Discharge outlet;
[0026] 7. Screen roller mechanism; 701. Mounting frame; 702. Bearing; 703. Screen roller;
[0027] 8. Installation mechanism; 801. Limiting plate; 802. Installation slot; 803. Limiting hole; 804. Fastening bolt. DETAILED DESCRIPTION
[0028] As follows, embodiments are further described with reference to the accompanying drawings.
[0029] like Figure 1~Figure 5 As shown, as a preferred embodiment 1, a screening device for walnut storage and feeding includes a mounting frame 1, a linear vibrating screen 2 and a spring support 3, wherein a screen box 4 of the linear vibrating screen 2 is obliquely arranged on the mounting frame 1 through the spring support 3, and the bottom of the screen box 4 forms an elastic support cooperation with the mounting frame 1 through the spring support 3;
[0030] A plurality of screening roller mechanisms 7 evenly spaced in the vertical direction are detachably provided in the screen box 4 through an installation mechanism 8. The screening distance of the screening roller mechanisms 7 decreases step by step from top to bottom to form a graded screening coordination, and the screening roller mechanisms 7 are all synchronously tilted along the tilt direction of the screen box 4. A plurality of discharge ports 6 are provided on the screen box 4, and the number and positions of the discharge ports 6 correspond one-to-one to the number and positions of the screening roller mechanisms 7, and the bottom of the screening roller mechanisms 7 is flush with the top of the corresponding discharge ports 6.
[0031] Embodiment 1 provides a screening device for walnut storage and feeding, which performs vibration screening through a linear vibrating screen 2 installed on a mounting frame 1, and walnuts of different sizes are screened and sorted and stored as raw materials for preparing different products. After the walnuts enter the vibrating screen, they are moved toward an inclined side through the vibrating screening, and finally enter the conveyor belt of the corresponding storage mechanism from the corresponding discharge port 6. Because the shape of the walnuts is uneven, a screening roller mechanism 7 is used to screen the walnuts. The screening size is controlled by the spacing between the screening rollers 703. From top to bottom, there are multiple layers of screening roller mechanisms 7 arranged at equal intervals, and the spacing between the screening rollers 703 of the screening roller mechanisms 7 gradually decreases to form hierarchical screening, with the largest one on the top layer and the smallest one on the bottom layer, which is convenient for screening and collecting walnuts. At the same time, the screening roller mechanism 7 can enter and exit the screen box 4 from the discharge port 6, and can be installed and disassembled through the corresponding mounting mechanism 8, so as to facilitate the replacement of the screening roller mechanism 7, thereby adjusting the screening size, so that it is convenient to apply to walnuts of various types and origins, easy to use, and enhanced applicability.
[0032] As a preferred embodiment 1, the screen box 4 is an open box, a feed inlet 5 is provided on a higher side of the screen box 4, and a discharge port 6 is provided on a lower side of the screen box 4.
[0033] During feeding, the walnuts are directly delivered to the feed port 5 through the conveying mechanism. The feed port 5 and the screen box 4 are synchronously tilted at the same inclination angle. The walnuts automatically roll into the screen box 4 through the inclination angle, and are screened while rolling in the screen box 4, and finally fall out from the corresponding discharge port 6.
[0034] As a preferred embodiment 2, baffles are provided on both sides of the feed port 5 and the discharge port 6 to prevent the walnuts from rolling out from both sides during feeding and discharging, thereby playing a limiting role.
[0035] As a preferred embodiment 3, each of the sieve roller mechanisms 7 corresponds to a plurality of mounting mechanisms 8 arranged in two rows, and each row of mounting mechanisms 8 is arranged at equal intervals along the inclination direction of the sieve box 4. When the sieve roller mechanism 7 slides in along the corresponding discharge port 6, the two sides of the sieve roller mechanism 7 just form a detachable fixed installation match with the sieve box 4 through the corresponding two rows of mounting mechanisms 8. The plurality of mounting mechanisms 8 arranged in two rows cooperate to form a clamping structure, which clamps and fixes the two sides of the sieve roller mechanism 7, facilitates the disassembly and installation of the sieve roller mechanism 7, is convenient to use, and improves applicability.
[0036] As a preferred embodiment 4, the screening roller mechanism 7 has at least two layers to ensure the effect of hierarchical screening.
[0037] As a preferred embodiment 5, a collecting hopper is provided at the middle position of the bottom of the screen box 4, and the discharge end of the collecting hopper is connected to the outside through a discharge valve for recovering all the materials remaining after the hierarchical screening.
[0038] As a preferred embodiment 6, each of the screening roller mechanisms 7 includes a square mounting frame 701, the long side of the mounting frame 701 is inclined along the inclination direction of the screen box 4, and a plurality of screening rollers 703 are arranged in the mounting frame 701. The screening rollers 703 are evenly spaced along the wide side of the mounting frame 701, and the axial direction of the screening rollers 703 is parallel to the long side of the mounting frame 701, and both ends of the roller shaft of the screening roller 703 are rotatably matched with the wide side of the mounting frame 701 on the corresponding side through bearings 702.
[0039] Embodiment 6 provides the specific structure of the screening roller mechanism 7, the mounting frame 701 is used to install the screening roller 703, and is used to cooperate with the mounting mechanism 8 to fix the screening roller mechanism 7 as a whole to ensure the stability of the installation, and a plurality of rotatable screening rollers 703 with equal intervals are installed in the screening roller mechanism 7 through bearings 702. When walnuts fall on the screening roller mechanism 7, the walnuts will fall into the gaps between the screening rollers 703 for screening due to the curved surfaces of the screening rollers 703. The screening size is controlled by the spacing of the screening rollers 703. When the size of the walnuts is not larger than the spacing of the screening rollers 703, the walnuts will fall from the gaps into the next-level screening roller mechanism 7 for hierarchical screening, and when the size of the walnuts is larger than the spacing of the screening rollers 703, they will slide along the inclination direction of the gaps and finally be discharged from the corresponding discharge port 6.
[0040] As a preferred embodiment 7, the outer wall of the mounting frame 701 is coaxial with the inner wall of the screen box 4. A gap between the mounting frame 701 and the screen box 4 is avoided, the integrity of the screening is ensured, and the mounting frame 701 is easy to install.
[0041] As a preferred embodiment 8, the sizes of the screening rollers 703 are the same, and the interval between adjacent screening rollers 703 of the upper screening roller mechanism 7 is larger than the interval between adjacent screening rollers 703 of the lower screening roller mechanism 7, so as to ensure the effect of hierarchical screening.
[0042] As a preferred embodiment 9, the screening roller mechanism 7 is made of stainless steel, which, on the one hand, ensures the strength of use and prevents metal from oxidizing and falling off and entering the walnut pile; on the other hand, ensures the smoothness of the surface of the screening roller 703 to facilitate screening.
[0043] As a preferred embodiment 10, each of the mounting mechanisms 8 includes a limit plate 801 arranged relatively and in parallel, the limit plate 801 cooperates with the side wall of the screen box 4 to form a mounting groove 802, and the mounting groove 802 is parallel to the long side of the mounting frame 701 of the corresponding screen roller mechanism 7, the long side of the mounting frame 701 of the corresponding screen roller mechanism 7 can be slidably embedded in the mounting groove 802, and the long side of the mounting frame 701 and the limit plate 801 are detachably fixed by fastening bolts 804.
[0044] Example 10 provides a specific structure of a single mounting mechanism 8, in which the limit plate 801 cooperates with the side wall of the screen box 4 to form a mounting groove 802, and the mounting grooves 802 of the mounting mechanisms 8 located in the same row overlap. When the corresponding screen roller mechanism 7 enters, the long side of the mounting frame 701 passes through all the overlapping mounting grooves 802 in sequence until the wide side abuts against the screen box 4. At this time, each limit plate 801 and the limit plate 801 at the corresponding position are fixed and installed in sequence by tightening the bolts 804.
[0045] As a preferred embodiment 11, there is a gap between the screening roller 703 located on the side and the long side of the mounting frame 701, and the gap is the same as the gap between adjacent screening rollers 703, which facilitates the installation of the fastening bolts 804 without affecting the overall screening process.
[0046] As a preferred embodiment 12, the limiting plates 801 are all provided with limiting holes 803, and the limiting holes 803 on the relative limiting plates 801 are coaxially arranged, and the long sides of the mounting frame 701 are provided with a plurality of limiting holes 803 evenly spaced along the long sides, and the limiting holes 803 on the long sides of the mounting frame 701 correspond one-to-one with the limiting holes 803 on the corresponding side limiting plates 801, and when the mounting frame 701 is completely slid into the mounting groove 802, the limiting holes 803 on the mounting frame 701 overlap with the corresponding limiting holes 803 on the limiting plates 801 and form a detachable fixed fit through the tightening bolts 804.
[0047] When the long side of the mounting frame 701 passes through all the overlapping mounting grooves 802 in sequence until the wide side abuts against the screen box 4, the mounting frame 701 is now in place, and the corresponding limiting holes 803 overlap with the limiting holes 803 on the limiting plate 801 one by one, and the overlapping limiting holes 803 are penetrated and fixed in position by fastening bolts 804.
[0048] As a preferred embodiment 13, the bottom of the mounting groove 802 is flush with the top of the corresponding discharge port 6 , thereby ensuring that the material on the screen roller mechanism 7 can enter the discharge port 6 .
[0049] As a preferred embodiment 14, a conveying structure with different storage devices is provided behind the discharge port 6, and the conveying structure corresponds to the discharge port 6 one by one. After the walnuts fall out of the corresponding discharge port 6, they directly fall onto the top of the corresponding conveying structure.
[0050] As a preferred embodiment 15, a vibration motor is provided on the side of the screen box 4, which is a conventional setting for a vibrating screen and provides driving force for the vibrating screening.
[0051] The working principle of this utility model:
[0052] The utility model provides a screening device for walnut storage and feeding. Through a linear vibrating screen 2 installed on a mounting frame 1, vibrating screening is performed, walnuts of different sizes are screened and sorted and stored as raw materials for preparing different products. After the walnuts enter the vibrating screen, they are moved toward an inclined side through the vibrating screening, and finally enter the conveyor belt of a corresponding storage mechanism from a corresponding discharge port 6. Because the appearance of the walnuts is uneven, a screening roller mechanism 7 is used to screen the walnuts. The screening size is controlled by the spacing between the screening rollers 703. From top to bottom, a multi-layer screening roller mechanism 7 is arranged at equal intervals, and the spacing between the screening rollers 703 of the screening roller mechanism 7 is gradually reduced to form a hierarchical screening, with the largest one on the uppermost layer and the smallest one on the lowermost layer, which is convenient for screening and collecting the walnuts. At the same time, the screening roller mechanism 7 can enter and exit the screening box 4 from the discharge port 6, and can be installed and disassembled through a corresponding mounting mechanism 8, so that the screening roller mechanism 7 is convenient to replace, thereby adjusting the screening size, making it convenient to apply to walnuts of various types and origins, easy to use, and enhanced applicability.
Claims
1. A screening device for walnut storage feed, comprising a mounting frame (1), a linear vibrating screen (2) and a spring support (3), characterized in that: The screen box (4) of the linear vibrating screen (2) is obliquely arranged on the mounting frame (1) via a spring support (3), and the bottom of the screen box (4) forms an elastic support fit with the mounting frame (1) via the spring support (3); The screen box (4) is detachably provided with a plurality of sieve roller mechanisms (7) distributed at equal intervals in the vertical direction via a mounting mechanism (8); the screening distance of the sieve roller mechanisms (7) decreases step by step from top to bottom to form a graded screening match; and the sieve roller mechanisms (7) are all synchronously tilted along the tilting direction of the screen box (4); a plurality of discharge ports (6) are provided on the screen box (4); and the number and positions of the discharge ports (6) correspond one-to-one to the number and positions of the sieve roller mechanisms (7); and the bottom of the sieve roller mechanism (7) is flush with the top of the corresponding discharge port (6).
2. The screening device for walnut storage and feeding according to claim 1, characterized in that: The screen box (4) is an open box body; a feed inlet (5) is provided on a higher side of the screen box (4), and a discharge outlet (6) is provided on a lower side of the screen box (4).
3. The screening device for walnut storage and feeding according to claim 2, characterized in that: Each of the sieve roller mechanisms (7) corresponds to a plurality of mounting mechanisms (8) arranged in two rows, and each row of mounting mechanisms (8) is arranged at equal intervals along the inclination direction of the sieve box (4). When the sieve roller mechanism (7) slides in along the corresponding discharge port (6), the two sides of the sieve roller mechanism (7) just form a detachable fixed mounting fit with the sieve box (4) through the corresponding two rows of mounting mechanisms (8).
4. The screening device for walnut storage and feeding according to claim 3, characterized in that: Each of the screening roller mechanisms (7) comprises a square mounting frame (701), the long side of the mounting frame (701) being inclined along the inclination direction of the screen box (4), a plurality of screening rollers (703) being arranged in the mounting frame (701), the screening rollers (703) being distributed at equal intervals along the wide side of the mounting frame (701), and the axial direction of the screening rollers (703) being parallel to the long side of the mounting frame (701), and both ends of the roller shaft of the screening roller (703) being rotatably matched with the wide side of the mounting frame (701) on the corresponding side via bearings (702).
5. The screening device for walnut storage and feeding according to claim 4, characterized in that: The outer wall of the installation frame (701) is concentric and coaxial with the inner wall of the screen box (4).
6. The screening device for walnut storage and feeding according to claim 5, characterized in that: The sizes of the screening rollers (703) are all the same, and the interval between adjacent screening rollers (703) of the screening roller mechanism (7) located above is greater than the interval between adjacent screening rollers (703) of the screening roller mechanism (7) located below.
7. The screening device for walnut storage and feeding according to claim 6, characterized in that: Each of the mounting mechanisms (8) comprises a limiting plate (801) arranged opposite to and in parallel, the limiting plate (801) cooperates with a side wall of the screen box (4) to form a mounting groove (802), and the mounting groove (802) is parallel to a long side of a mounting frame (701) of a corresponding screen roller mechanism (7), the long side of the mounting frame (701) of the corresponding screen roller mechanism (7) is slidably embedded in the mounting groove (802), and the long side of the mounting frame (701) and the limiting plate (801) are detachably fixedly matched by fastening bolts (804).
8. The screening device for walnut storage and feeding according to claim 7, characterized in that: The limiting plates (801) are all provided with limiting holes (803), and the limiting holes (803) on the relative limiting plates (801) are coaxially arranged. The long side of the mounting frame (701) is provided with a plurality of limiting holes (803) distributed at equal intervals along the long side. The limiting holes (803) on the long side of the mounting frame (701) correspond one-to-one with the limiting holes (803) on the corresponding side limiting plates (801). When the mounting frame (701) is completely slid into the mounting groove (802), the limiting holes (803) on the mounting frame (701) overlap with the corresponding limiting holes (803) on the limiting plates (801) and form a detachable fixed fit through the tightening bolts (804).
9. The screening device for walnut storage and feeding according to claim 8, characterized in that: The bottom of the installation groove (802) is flush with the top of the corresponding discharge port (6).
Citation Information
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