Ceramic tile surface treatment structure for ceramic tile production
By designing an automated tile surface treatment structure, the automatic cleaning and drying of tile surfaces is achieved using electric push rods, rotating rollers and brushes, solving the problems of low manual wiping efficiency and health, improving production efficiency and saving water resources.
Patent Information
- Application Number
- CN202421091606.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-20
AI Technical Summary
The existing ceramic tile surface cleaning methods mainly rely on manual wiping, which leads to low production efficiency, time-consuming and labor-intensive, and dust is harmful to the health of staff.
A ceramic tile surface treatment structure is designed, including a water storage tank, rotating roller, filter belt, electric push rod, rotating roller, brush, water pump and heater. The lift plate and brush are driven to contact the surface of the ceramic tile through the electric push rod. Automatic cleaning is achieved using rotating rollers and nozzles, and heated and dried by fan to avoid manual wiping.
It improves the efficiency and effect of surface cleaning of ceramic tile, reduces the time and labor intensity of manual operation, ensures the health and safety of staff, and realizes the recycling of water resources through the extraction and pulling of filter plates.
Smart Images

Figure CN222306646U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tile production equipment, in particular to a tile surface treatment structure for tile production. Background Art
[0002] Ceramic tiles are a kind of acid- and alkali-resistant porcelain or stone building or decorative material made of refractory metal oxides and semi-metal oxides through a process of grinding, mixing, pressing, glazing and sintering. Their raw materials are mostly a mixture of clay, quartz sand, etc.
[0003] The surface of ceramic tiles needs to be cleaned during production to avoid dust and other factors that may affect product quality and appearance. However, most current cleaning methods involve manual wiping of the surface, which has low production efficiency, is time-consuming and labor-intensive, and dust during the wiping process affects the health of workers.
[0004] A tile surface cleaning device is proposed for this reason. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] In order to overcome the shortcomings of the existing technology, a tile surface treatment structure for tile production is proposed to solve the problem that most of the current cleaning methods for tile surfaces are through manual wiping of the surface, which has low production efficiency, is time-consuming and labor-intensive, and the dust during the wiping process affects the health of the staff.
[0007] (II) Technical solution
[0008] The utility model is realized by the following technical scheme: The utility model proposes a ceramic tile surface treatment structure for ceramic tile production, comprising:
[0009] A water storage tank with an upper opening, wherein a row of rotating rollers are arranged at the upper opening of the water storage tank, and a filter belt is connected to the outer side of the rotating rollers, and a motor is installed on the outer side of the water storage tank and connected to the rotating rollers;
[0010] A top frame, wherein the top frame is arranged in the middle of the water storage tank, a lifting plate is arranged inside the top frame, an electric push rod is arranged on the top of the top frame, and the output end of the electric push rod passes through the top frame and is connected to the lifting plate, mounting plates are connected on both sides of one side of the lifting plate, a rotating roller with an internal cavity is connected between the mounting plates through a bearing, a second motor is installed on one side of the mounting plate, and the output end of the second motor is connected to the rotating roller, the outer side of the rotating roller is covered with a brush, a water pump is installed on the top of the top frame through a mounting box, the water suction end of the water pump is connected to the inside of the water storage tank through a water pumping pipe, the water delivery end of the water pump is connected to the internal cavity of the rotating roller through a water delivery pipe, and the water delivery pipe is connected to the rotating roller through a bearing, and a plurality of nozzles are arranged on the outer side of the internal cavity of the rotating roller;
[0011] The lifting plate is provided with a lifting installation frame on both sides of the rotating roller, the lower end of the lifting installation frame is connected to a pressing roller, the upper end of the lifting installation frame is connected to the lower end of the lifting plate through a spring, and a positioning telescopic rod is provided inside the spring to connect the lifting plate and the lifting installation frame.
[0012] Furthermore, a pull-out filter plate is provided on the upper portion of the water storage tank, and a water exchange port is provided on the outer side of the water storage tank.
[0013] Furthermore, a control panel is installed on the outside of the water tank, a side door is provided on one side of the top frame, and an observation window is provided inside the side door.
[0014] Furthermore, a telescopic rod is provided on the outer side of the lifting plate and connected to the top frame.
[0015] Furthermore, a fixed block is provided on the other side of the lifting plate, a fixed slide groove with an opening on one side is provided at the lower end of the fixed block, a fixed slider is slidably connected inside the fixed slide groove, and a wiping layer is connected to the lower end surface of the fixed slider.
[0016] Furthermore, a fan is provided at the upper end of the lifting plate, a heater is provided on the other side of the lifting plate, and the air outlet of the fan passes through one side of the heater through a blowing pipe, a heating element is provided inside the heater, an air pipe outlet is provided on the other side of the lower end of the lifting plate, and the other side of the heater is connected to the air pipe outlet through the blowing pipe.
[0017] Furthermore, the air pipe outlet is M-shaped and has two air outlets.
[0018] (III) Beneficial effects
[0019] Compared with the prior art, the utility model has the following beneficial effects:
[0020] In the utility model, after the filter belt drives the ceramic tile to move to the inside of the top frame, the electric push rod pushes the lifting plate so that the pressure roller and the brush at the lower end contact the surface of the ceramic tile, and the motor drives the rotating roller so that the brush can clean the surface of the ceramic tile, thereby avoiding the slow efficiency of manual wiping and making the work more efficient. In addition, when the water pump draws water, it is sprayed into the brush through the nozzle in the internal cavity of the rotating roller, so that the ceramic tile can be cleaned more completely and the cleaning effect is better.
[0021] In the utility model, the surface of the cleaned tile is cleaned by the wiping layer to avoid excessive moisture on the surface affecting subsequent storage and enhance the cleaning effect. The fan outputs the hot air generated by the heating element through the air pipe outlet, so that the heat dries the surface of the tile, making the moisture dry faster, the storage effect better, and the surface cleaning more complete.
[0022] In the utility model, a pull-out filter plate is arranged at the upper end of the water storage tank to filter the cleaned water, so that the water can be recycled and used, thus saving resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
[0024] Figure 1 It is a schematic diagram of the internal structure of the utility model;
[0025] Figure 2 This is a schematic diagram of the installation structure of the water storage tank and the top frame of the utility model;
[0026] Figure 3 This is a schematic diagram of the top view installation structure of the filter belt of the utility model;
[0027] Figure 4 It is a side structural schematic diagram of the cleaning component of the utility model;
[0028] Figure 5 This is a schematic diagram of the installation structure of the rotating roller of the utility model;
[0029] In the figure: water tank-1, pull-out filter plate-2, water exchange port-3, rotating roller-4, filter belt-5, top frame-6, electric push rod-7, lifting plate-8, telescopic rod-9, installation box-10, water pump-11, water suction pipe-12, water delivery pipe-13, control panel-14, side door-15, observation window-16, motor one-17, mounting plate-18, lifting mounting frame-19, pressing roller-110, spring-111, positioning telescopic rod-112, fixing block-113, fixing slide-114, fixing slide block-115, wiping layer-116, fan-117, blowing pipe-118, heater-119, heating element-120, air pipe outlet-121, rotating roller-122, nozzle-123, brush-124, motor two-125. DETAILED DESCRIPTION
[0030] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0031] See also Figure 1-Figure 5 The utility model provides a ceramic tile surface treatment structure for ceramic tile production, comprising a water storage tank 1 with an upper opening and a top frame 6 arranged in the middle of the upper end. A row of rotating rollers 4 are arranged at the upper opening of the water storage tank 1, and a filter belt 5 is connected to the outer side of the rotating roller 4. The filter belt 5 of the filter type is convenient for water leakage treatment. A motor 17 is installed on the outer side of the water storage tank 1 and connected to the rotating roller 4. The motor 17 drives the rotating roller 4 to make the filter belt 5 rotate, so that the ceramic tile can be driven to move, avoiding manual pushing and moving, so that the ceramic tile can be cleaned more conveniently and quickly. A pull-out filter plate 2 is provided on the upper part of the water tank 1. The filter plate 2 can be used to filter the cleaned water, so that water resources can be recycled and used, saving resources. A water exchange port 3 is provided on the outside of the water tank 1 to facilitate the replacement of the internal water. A control panel 14 is installed on the outside of the water tank 1 to facilitate operation by the staff. A side door 15 is provided on one side of the top frame 6 to facilitate the pulling out of the wiping layer 116 for cleaning and replacement, and an observation window 16 is provided inside the side door 15 to facilitate observation of the internal cleaning situation.
[0032] A lifting plate 8 is provided inside the top frame 6, and an electric push rod 7 is provided on the top of the top frame 6, and the output end of the electric push rod 7 passes through the top frame 6 and is connected to the lifting plate 8, so that the brush 124 and the pressing roller 110 at the lower end of the lifting plate 8 can contact the tiles under the action of the electric push rod 7, and a telescopic rod 9 is provided on the outside of the lifting plate 8 to connect with the top frame 6 to strengthen the stability of the lifting plate 8, so that the lifting plate 8 will not cause deviation to the tiles when it is lifted and cleaned. Mounting plates 18 are connected to both sides of one side of the lifting plate 8, and the mounting plates 18 are connected to the rotating shaft of the internal cavity through bearings. The rotating roller 122 is provided with a second motor 125 installed on one side of the mounting plate 18, and the output end of the second motor 125 is connected to the rotating roller 122, and the outer side of the rotating roller 122 is covered with a brush 124. When the second motor 125 drives the rotating roller 122 to rotate, the external brush 124 can brush the surface of the tile, making cleaning more convenient, avoiding the time-consuming and laborious situation of manual cleaning, and speeding up work efficiency. A water pump 11 is installed on the top of the top frame 6 through the mounting box 10, and the water suction end of the water pump 11 is connected to the inside of the water storage tank 1 through the water pumping pipe 12, and the water delivery end of the water pump 11 is connected to the inside of the water storage tank 1 through the water delivery pipe 12. The pipe 13 is connected to the internal cavity of the rotating roller 122, and the water pipe 13 is connected to the rotating roller 122 through a bearing. A plurality of nozzles 123 are arranged on the outside of the internal cavity of the rotating roller 122. Under the action of the water pump 11, the water inside the water tank 1 can be pumped out and input into the internal cavity of the rotating roller 122, and then sprayed into the brush 124 through the nozzle 123, so that the brush 124 can clean the tiles more completely after contacting with the tiles. The lifting plate 8 is located on both sides of the rotating roller 122 and is provided with a lifting installation frame 19. The lower end of the lifting installation frame 19 is connected to a pressing roller 110. The pressing roller 110 is in contact with the ceramic tile to press it down, so as to avoid the ceramic tile shaking during cleaning and causing unstable cleaning. The upper end of the lifting installation frame 19 is connected to the lower end of the lifting plate 8 through the spring 111, and a positioning telescopic rod 112 is provided inside the spring 111 to connect the lifting plate 8 and the lifting installation frame 19. The spring 111 plays a buffering role to avoid the situation where the pressing roller 110 is pressed downward with excessive force, so that the pressing is safer. The ceramic tile can also be moved during the pressing by the pressing roller 110, and the stability is increased by the positioning telescopic rod 112.
[0033] Preferably, a fixed block 113 is provided on the other side of the lifting plate 8, and a fixed slide groove 114 with an opening on one side is provided at the lower end of the fixed block 113. A fixed slider 115 is slidably connected inside the fixed slide groove 114, so that the fixed slider 115 can be easily pulled out from one side, making replacement more convenient, and a wiping layer 116 is connected to the lower end surface of the fixed slider 115. The wiping layer 116 contacts the surface of the tile to enhance the cleaning effect of the tile surface, and can clean off water stains on the surface of the tile, making it more convenient to dry and store the tile surface.
[0034] Preferably, a fan 117 is provided at the upper end of the lifting plate 8, a heater 119 is provided on the other side of the lifting plate 8, and the air outlet end of the fan 117 passes through one side of the heater 119 through a blow pipe 118, a heating element 120 is provided inside the heater 119, and an air pipe outlet 121 is provided on the other side of the lower end of the lifting plate 8, and the other side of the heater 119 is connected to the air pipe outlet 121 through the blow pipe 118. The wind force generated by the fan 117 is discharged through the blow pipe 118 to discharge the heating element 120 to the surface of the ceramic tile, thereby enhancing the evaporation and drying of moisture, so that the storage quality of the ceramic tile is better, and the air pipe outlet 121 is M-shaped with two air outlets, so that the hot air is dried front and back, so that the work efficiency is better.
[0035] Working principle: When in use, first connect the electric push rod 7, water pump 11, control panel 14, motor 17, fan 117, heating element 120 and motor 2 125 to an external power source, and then move the tiles placed on the upper end while the motor 17 drives the rotating roller 4 to rotate the filter belt 5, so that the tiles move to the top frame 6, the electric push rod 7 works to push the lifting plate 8 downward to make the brush 124 contact with the pressing roller 110 and the tiles, and the motor 2 125 drives the rotating roller 122 to rotate the brush 124 to clean the tiles, while the water pump 11 pumps water The pipe 12 draws the water out of the water tank 1 and inputs it into the internal cavity of the rotating roller 122 through the water pipe 13, and is sprayed into the brush 124 through the nozzle 123 to enhance the cleaning effect. The cleaned water drips downward and is reused through the pulling filter plate 2. The ceramic tile is continuously moved by the filter belt 5, and the moisture on the ceramic tile is wiped off after passing through the wiping layer 116. Then, under the action of the fan 117 and the blowing pipe 118, the heat generated by the heating element 120 in the heater 119 is sprayed out through the air pipe outlet 121 to dry the ceramic tile, thereby completing the work.
[0036] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A tile surface treatment structure for tile production, characterized in that: include A water storage tank (1) with an opening at the top, wherein a row of rotating rollers (4) are provided at the opening at the top of the water storage tank (1), and a filter belt (5) is connected to the outside of the rotating rollers (4); and a motor (17) is installed on the outside of the water storage tank (1) and is connected to the rotating rollers (4); A top frame (6), the top frame (6) being arranged in the middle of the water storage tank (1), a lifting plate (8) being arranged inside the top frame (6), an electric push rod (7) being arranged on the top of the top frame (6), and an output end of the electric push rod (7) passing through the top frame (6) and connected to the lifting plate (8), a mounting plate (18) being connected to both sides of one side of the lifting plate (8), a rotating roller (122) in an internal cavity being connected between the mounting plates (18) via a bearing, a second motor (125) being arranged on one side of the mounting plate (18), and an output end of the second motor (125) The end is connected to a rotating roller (122), the outer side of the rotating roller (122) is covered with a brush (124), the top end of the top frame (6) is equipped with a water pump (11) through a mounting box (10), the water suction end of the water pump (11) is connected to the inside of the water storage tank (1) through a water suction pipe (12), the water delivery end of the water pump (11) is connected to the internal cavity of the rotating roller (122) through a water delivery pipe (13), and the water delivery pipe (13) is connected to the rotating roller (122) through a bearing, and a plurality of nozzles (123) are provided on the outside of the internal cavity of the rotating roller (122); The lifting plate (8) is provided with a lifting installation frame (19) on both sides of the rotating roller (122); the lower end of the lifting installation frame (19) is connected to a pressing roller (110); the upper end of the lifting installation frame (19) is connected to the lower end of the lifting plate (8) via a spring (111); and a positioning telescopic rod (112) is provided inside the spring (111) and is connected to the lifting plate (8) and the lifting installation frame (19).
2. A tile surface treatment structure for tile production according to claim 1, characterized in that: A pull-out filter plate (2) is provided on the upper portion of the water storage tank (1), and a water exchange port (3) is provided on the outer side of the water storage tank (1).
3. The tile surface treatment structure for tile production according to claim 1, characterized in that: A control panel (14) is installed on the outside of the water storage tank (1), a side door (15) is provided on one side of the top frame (6), and an observation window (16) is provided inside the side door (15).
4. The tile surface treatment structure for tile production according to claim 1, characterized in that: A telescopic rod (9) is provided on the outer side of the lifting plate (8) and is connected to the top frame (6).
5. The tile surface treatment structure for tile production according to claim 1, characterized in that: A fixed block (113) is provided on the other side of the lifting plate (8); a fixed slide groove (114) with an opening on one side is provided at the lower end of the fixed block (113); a fixed slider (115) is slidably connected inside the fixed slide groove (114); and a wiping layer (116) is connected to the lower end surface of the fixed slider (115).
6. The tile surface treatment structure for tile production according to claim 1, characterized in that: A fan (117) is provided at the upper end of the lifting plate (8), a heater (119) is provided at the other side of the lifting plate (8), and an air outlet of the fan (117) passes through one side of the heater (119) via a blow pipe (118), a heating element (120) is provided inside the heater (119), an air pipe outlet (121) is provided at the other side of the lower end of the lifting plate (8), and the other side of the heater (119) is connected to the air pipe outlet (121) via the blow pipe (118).
7. The tile surface treatment structure for tile production according to claim 6, characterized in that: The air pipe outlet (121) is in an M shape and is provided with two air outlets.