Intelligent ejector with angle control device

By introducing hydraulic motor drive spindle and angle control device into the smart injector, combined with the driving gear, driven gear and angle sensor, the shortcomings of the smart injector in fixed-point flushing and adjustable direction are solved, and fixed-angle timing flushing and High-precision control improves the flexibility and versatility of the equipment.

CN222306760UActive Publication Date: 2025-01-07SHUPENGSHI WATER TECH (CHANGZHOU) CO LTD +1
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420858762.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2025-01-07
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

The smart injector cannot achieve long-term fixed-point flushing when dealing with partially deposited thick areas, and lacks directional adjustable and angle control, which affects its flexibility and versatility.

Method used

An intelligent injector with angle control device is designed, using a hydraulic motor to drive the spindle, combining the driving gear, driven gear, angle sensor and magnetic head to achieve precise angle control and feedback, through removable pressure pipelines and venturi The inner tube improves structural reliability and maintenance convenience.

Benefits of technology

The injector is realized at a fixed angle and timing erosion, which improves the flexibility and working efficiency of the equipment, enhances the cleaning ability of thick deposition areas, and improves the versatility and intelligence of the equipment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222306760U_ABST
    Figure CN222306760U_ABST
Patent Text Reader

Abstract

The utility model relates to an intelligent ejector with an angle control device, which comprises a submersible sewage pump, a support, a main shaft and a jet pipe assembly, an output port of the submersible sewage pump is connected with a guide pipe, the guide pipe is arranged on a pipeline fixing part and communicated with the main shaft, the jet pipe assembly is fixedly connected and communicated with the main shaft, and the angle control device is arranged on the support. The jet pipe assembly is arranged on the main shaft, the hydraulic motor, the angle control device and the rotary joint are further included, the main shaft is connected with the guide pipe through the rotary joint, and the hydraulic motor is connected with the main shaft and can drive the main shaft to drive the jet pipe assembly to rotate; the angle control device is arranged on the angle controller connecting part, connected with the main shaft and capable of controlling the rotating angle of the main shaft, and the angle control device comprises a driving gear, a driven gear, an angle sensor, a magnetic head, a bearing seat and a pin shaft. The structure is reliable, maintenance is convenient, universality is high, and fixed-angle and fixed-time washing can be achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of sewage treatment, in particular to an intelligent ejector with an angle control device. Background Art

[0002] The intelligent ejector is a highly efficient and energy-saving cleaning device. The water-gas two-phase flow ejected has the characteristics of high speed, high energy, strong impact force, and long range. It can be effectively applied to storage tanks of different sizes and shapes. The water power provided by the intelligent ejector can simultaneously control the two functions of stirring and cleaning the storage tank: when the water level in the pool is high, the intelligent ejector uses the high-speed water flow ejected by the jet tube to strongly mix and stir the liquid in the pool, so that the sediment in the pool is suspended again; when the water level in the pool is low, the main function of the intelligent ejector is flushing, and the high-speed jet water is used to thoroughly flush and clean the sediment at the bottom of the pool.

[0003] At present, the intelligent ejector can only achieve fixed-angle rotation to the left and right, and a mechanical limit device is used to control the left and right rotation angle. For some areas with thicker deposits, it is impossible to achieve long-term fixed-point flushing. Utility Model Content

[0004] How to improve the flexibility of the intelligent ejector and realize the adjustable direction while taking into account the fixed angle and timed flushing function is a difficulty that needs to be solved. At the same time, improving the versatility and structural reliability of the entire equipment is also a consideration. Therefore, based on these problems, the utility model designs an intelligent ejector with an angle control device that has a reliable structure, convenient maintenance, strong versatility, and can realize fixed angle and timed flushing.

[0005] The utility model is realized through the following technical scheme: an intelligent ejector with an angle control device, comprising a submersible sewage pump, a bracket, a main shaft, and a jet tube assembly, wherein the bracket comprises a pipeline fixing portion and an angle controller connecting portion, the submersible sewage pump output port is connected with a conduit, the conduit is arranged on the pipeline fixing portion and communicated with the main shaft, and the jet tube assembly is fixedly connected and communicated with the main shaft.

[0006] In order to achieve adjustable angle of the intelligent injector, the intelligent injector with an angle control device also includes a hydraulic motor, an angle control device, and a rotary joint. The main shaft is connected to the conduit through the rotary joint. The hydraulic motor serves as a driving device for the rotation of the main shaft and is arranged on the angle controller connecting part. The hydraulic motor is connected to the main shaft and can drive the main shaft to drive the jet tube assembly to rotate. The angle control device is arranged on the angle controller connecting part and connected to the main shaft and can control the rotation angle of the main shaft.

[0007] In order to improve the flexibility and intelligence of the intelligent injector and realize fixed-angle and timed flushing, further, the angle control device includes a driving gear, a driven gear, an angle sensor, a magnetic head, a bearing seat, and a pin shaft. The driving gear is sleeved and connected to the main shaft, the angle sensor is arranged on the upper plane of the angle controller connecting part, the bearing seat is connected to the lower plane of the angle controller connecting part, the pin shaft cross-section is L-shaped, and has a bearing seat connecting part and a driven gear connecting part. The pin shaft is connected to the bearing seat through the bearing seat connecting part, the magnetic head is connected to the top of the bearing seat connecting part and is corresponding to the angle sensor, and an induction gap is provided between the magnetic head and the angle sensor, the driven gear is sleeved on the pin shaft and connected to the upper plane of the driven gear connecting part, the driven gear is corresponding to the driving gear, and can rotate under the action of the driving gear, thereby driving the pin shaft to rotate, and the magnetic head rotates with the pin shaft, and then feedbacks a signal to the angle sensor to obtain angle information.

[0008] In order to improve the connection reliability and the compactness of the structure, preferably, the driving gear and the main shaft are connected and fixed by a flat key.

[0009] In order to further improve the flexibility and application scope of the equipment, the jet pipe assembly further includes a pressure pipeline and a venturi tube. According to actual conditions, pipelines of other lengths, angles and shapes can also be selected.

[0010] In order to improve connection reliability and maintenance convenience, the submersible sewage pump and the conduit, the conduit and the rotary joint, the main shaft and the rotary joint, the main shaft and the pressure pipeline, and the pressure pipeline and the venturi tube are all connected through flanges.

[0011] The beneficial effects of the utility model are as follows: the intelligent injector with an angle control device realizes fixed-angle and timed flushing of the injector by designing an angle control device including an active gear, a driven gear, an angle sensor, and a pin shaft, has high positioning accuracy, can effectively clean the thicker siltation area at the bottom of the regulating reservoir, and greatly improves the flexibility of use and work efficiency of the equipment; by designing detachable pressure pipelines and venturi tubes, etc., the convenience of maintenance and the versatility of the equipment are improved; in addition, the intelligent injector with an angle control device has a high degree of intelligence and can remotely control the operation of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a schematic diagram of the structure of the intelligent injector with an angle control device of the utility model;

[0013] Figure 2 It is a structural schematic diagram of the angle control device of the intelligent injector with the angle control device of the utility model;

[0014] Figure 3 It is a cross-sectional view of the angle control device of the intelligent injector with the angle control device of the utility model;

[0015] In the figure: 1. submersible sewage pump; 2. bracket; 21. pipeline fixing part; 22. angle controller connection part; 3. main shaft; 4. jet tube assembly; 41. pressure pipeline; 42. venturi tube; 5. hydraulic motor; 6. angle control device; 61. driving gear; 62. driven gear; 63. angle sensor; 64. bearing seat; 65. pin shaft; 651. bearing seat connection part; 652. driven gear connection part; 66. magnetic head; 7. rotary joint; 8. conduit; 9. flange. DETAILED DESCRIPTION

[0016] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0017] like Figure 1 The intelligent ejector with an angle control device shown in the figure comprises a submersible sewage pump 1, a bracket 2, a main shaft 3, a jet pipe assembly 4, a hydraulic motor 5, an angle control device 6, and a rotary joint 7. The jet pipe assembly 4 comprises a pressure pipeline 41 and a venturi tube 42.

[0018] The bracket 2 includes a pipeline fixing part 21 and an angle controller connecting part 22. The output port of the submersible sewage pump 1 is connected to a conduit 8, which is arranged on the pipeline fixing part 21 and communicated with the main shaft 3. The jet tube assembly 4 is fixedly connected and communicated with the main shaft 3. The main shaft 3 is connected to the conduit 8 through the rotary joint 7. The hydraulic motor 5 is arranged on the angle controller connecting part 22. The hydraulic motor 5 is connected to the main shaft 3 and can drive the main shaft 3 to drive the jet tube assembly 4 to rotate. The angle control device 6 is arranged on the angle controller connecting part 22 and is connected to the main shaft 3 and can control the rotation angle of the main shaft 3.

[0019] like Figure 2-3As shown, the angle control device 6 includes a driving gear 61, a driven gear 62, an angle sensor 63, a magnetic head 66, a bearing seat 64, and a pin 65. The driving gear 61 is connected to the main shaft 3 through a flat key sleeve. The angle sensor 63 is arranged on the upper plane of the angle controller connection part 22. The bearing seat 64 is connected to the lower plane of the angle controller connection part 22. The pin 65 has a L-shaped cross section and has a bearing seat connection part 651 and a driven gear connection part 652. The pin 65 is connected to the bearing seat 64 through the bearing seat connection part 651. The magnetic head 66 is connected to the top of the bearing seat connection part 651 and is correspondingly arranged with the angle sensor 63. There is a sensing gap between the magnetic head 66 and the angle sensor 63. The driven gear 62 is sleeved on the pin 65 and connected to the upper plane of the driven gear connection part 652. The driven gear 62 is arranged corresponding to the driving gear 61 and can rotate under the action of the driving gear 61, thereby driving the pin 65 to rotate.

[0020] The submersible sewage pump 1 and the conduit 8 , the conduit 8 and the rotary joint 7 , the main shaft 3 and the rotary joint 7 , the main shaft 3 and the pressure pipeline 41 , and the pressure pipeline 41 and the venturi tube 42 are all connected via flanges 9 .

[0021] The working principle of the intelligent injector with angle control device is as follows:

[0022] Start the equipment, the hydraulic motor 5 drives the main shaft 3 to drive the jet tube assembly 4 to rotate, and the submersible sewage pump 1 sequentially transmits high-speed water flow to the venturi tube 42 through the conduit 8, the main shaft 3, and the pressure pipeline 41. When the water level in the pool is high, the high-speed water flow sprayed by the venturi tube 42 strongly mixes and stirs the liquid in the pool, so that the sediment in the pool is suspended again; when the water level in the pool is low, the high-speed water flow sprayed by the venturi tube 42 flushes and cleans the sediment at the bottom of the pool.

[0023] At the same time, the driving gear 61 connected to the main shaft 3 rotates with the main shaft 3, thereby driving the driven gear 62 to rotate, the pin shaft 65 rotates with the driven gear 62, and the magnetic head 66 connected to the top of the bearing seat connecting part 651 of the pin shaft 65 rotates accordingly, and feeds back the position signal to the angle sensor 63 to obtain the angle information.

[0024] The feedback signal obtained can display the rotation angle of the intelligent injector in real time in the control system, and the device can be controlled to run at a fixed angle and time by manually setting the angle, so that long-term fixed-point flushing can be achieved for some areas with thicker deposits.

[0025] In all examples shown and described herein, any specific values ​​should be interpreted as merely exemplary and not as limiting, and thus other examples of the exemplary embodiments may have different values.

[0026] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0027] In addition, in the description of the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "set", "provided with", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0028] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0029] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model.

Claims

1. An intelligent ejector with an angle control device, comprising a submersible sewage pump, a bracket, a main shaft, and a jet pipe assembly, wherein the bracket comprises a pipeline fixing portion and an angle controller connecting portion, the output port of the submersible sewage pump is connected to a conduit, the conduit is arranged on the pipeline fixing portion and communicates with the main shaft, the jet pipe assembly is fixedly connected and communicates with the main shaft, and is characterized in that: It also includes a hydraulic motor, an angle control device, and a rotary joint. The main shaft is connected to the conduit through the rotary joint. The hydraulic motor is arranged on the angle controller connection part. The hydraulic motor is connected to the main shaft and can drive the main shaft to drive the jet tube assembly to rotate. The angle control device is arranged on the angle controller connection part and is connected to the main shaft and can control the rotation angle of the main shaft.

2. The intelligent injector with angle control device according to claim 1, characterized in that: The angle control device includes a driving gear, a driven gear, an angle sensor, a magnetic head, a bearing seat, and a pin shaft. The driving gear is sleeved and connected to the main shaft. The angle sensor is arranged on the upper plane of the angle controller connection part. The bearing seat is connected to the lower plane of the angle controller connection part. The pin shaft has a L-shaped cross-section and has a bearing seat connection part and a driven gear connection part. The pin shaft is connected to the bearing seat through the bearing seat connection part. The magnetic head is connected to the top of the bearing seat connection part and is correspondingly arranged with the angle sensor. An induction gap is provided between the magnetic head and the angle sensor. The driven gear is sleeved on the pin shaft and connected to the upper plane of the driven gear connection part. The driven gear is correspondingly arranged with the driving gear and can rotate under the action of the driving gear, thereby driving the pin shaft to rotate. The magnetic head rotates with the pin shaft to feedback a signal to the angle sensor.

3. The intelligent injector with angle control device according to claim 2, characterized in that: The driving gear and the main shaft are connected and fixed by a flat key.

4. The intelligent injector with angle control device according to claim 2, characterized in that: The jet pipe assembly includes a pressure pipeline and a venturi tube.

5. The intelligent injector with angle control device according to claim 4, characterized in that: The submersible sewage pump and the conduit, the conduit and the rotary joint, the main shaft and the rotary joint, the main shaft and the pressure pipeline, and the pressure pipeline and the venturi tube are all connected via flanges.