Hydraulic automatic pipe contracting machine
By using a combination device of oil injection head and oil collection frame in a hydraulic automatic tube compressor, the problem of labor and safety hazards of manual application of lubricating oil is solved, and efficient and safe lubricating oil application and pollution reduction is achieved, and through filtering The device ensures the cleaning and recycling of lubricating oil.
Patent Information
- Application Number
- CN202421033905.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-13
AI Technical Summary
The existing hydraulic automatic tube compressor requires manual operation when applying lubricating oil, which consumes manpower and poses safety risks.
A hydraulic automatic pipe compressor is designed, using a fuel injection head to spray lubricant on the pipe fittings, and equipped with an oil collecting frame to collect excess lubricant to reduce pollution. At the same time, the position of the fuel injection head is adjusted through a two-way screw drive to improve the spraying effect.
提高了润滑油的涂抹效率,降低了操作人员的安全隐患,并通过过滤板和吸附过滤层的过滤,确保收集到的润滑油干净,便于循环利用。
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Figure CN222307115U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of pipe processing, and in particular to a hydraulic automatic pipe shrinking machine. Background Art
[0002] During the processing of pipe fittings, it is often necessary to connect them to each other. The hydraulic automatic pipe shrinking machine is mainly used to shrink or expand the pipe fittings, so that pipe fittings with the same diameter can be connected to each other after shrinking.
[0003] The existing hydraulic automatic tube shrinking machine includes a chuck mechanism for clamping tube fittings, a tube shrinking mechanism for shrinking the tube fittings, and a driving mechanism for driving the tube shrinking mechanism close to the chuck mechanism. Generally, two tube shrinking grinding heads are provided on the tube shrinking mechanism to shrink the tube fittings in stages to reduce the possibility of damage to the tube fittings. Before shrinking the tube, the tube fitting is first fixed on the chuck mechanism, one end of the tube fitting extends out of the chuck mechanism, and then lubricating oil is applied to the side wall of the tube fitting, and then the tube shrinking mechanism is driven close to the tube fitting to shrink the tube fitting.
[0004] Regarding the above-mentioned related technologies, when applying lubricating oil to the pipe fittings, the operator is required to hold a brush to apply oil to the end of the pipe fitting, which is not only labor-intensive, but also when the tube shrinking mold is close to the chuck, it may be added to the operator, posing a safety hazard. Utility Model Content
[0005] In order to improve the oiling efficiency of pipe fittings and reduce potential safety hazards, the present application provides a hydraulic automatic pipe shrinking machine.
[0006] The present application provides a hydraulic automatic tube shrinking machine, which adopts the following technical solution:
[0007] A hydraulic automatic tube shrinking machine comprises a machine platform, a chuck mechanism and a tube shrinking mechanism arranged on the machine platform, and also comprises an oiling mechanism and an oil collecting mechanism arranged between the chuck mechanism and the tube shrinking mechanism. The oiling mechanism comprises an oil spray head arranged on the machine platform for spraying lubricating oil on the tube fitting. The oil collecting mechanism comprises an oil collecting frame for collecting excess lubricating oil. The oil collecting frame is arranged between the chuck mechanism and the tube shrinking mechanism and is located below the end of the tube fitting.
[0008] By adopting the above technical solution, the oil spray head sprays oil on the side wall of the pipe fitting, and the belt body is manually oiled, which can improve the oiling efficiency and reduce safety hazards; at the same time, the excess lubricating oil during spraying is collected by the oil collecting frame, which can reduce the possibility of lubricating oil contaminating the machine.
[0009] Optionally, two oil spray heads are provided, and the two oil spray heads are respectively located on the upper and lower sides of the pipe fitting, and the automatic tube shrinking machine also includes a clamping mechanism for clamping the oil spray heads.
[0010] By adopting the above technical solution, the upper and lower oil spray heads spray oil to the pipe fittings at the same time, so that the lubricating oil can be sprayed quickly to the surrounding side of the pipe fittings.
[0011] Optionally, the clamping mechanism includes a support rod, two positioning rods slidably arranged on the support rod, a driving member driving the positioning rod to slide up and down, and a positioning member fixing the oil injection head on the positioning rod.
[0012] By adopting the above technical solution, the fuel injection head can be fixed, and by adjusting the positioning rod up and down, the fuel injection head can be adjusted up and down, that is, the distance between the fuel injection head and the pipe can be adjusted to improve the fuel injection effect.
[0013] Optionally, a guide groove for the positioning rod to pass through is formed on the support rod, the guide groove extends along a vertical direction, and both of the positioning rods pass through the guide groove.
[0014] By adopting the above technical solution, the guide groove can guide the sliding direction of the positioning rod, thereby limiting the movement of the positioning rod in the horizontal direction.
[0015] Optionally, the driving member includes a bidirectional screw, which is rotatably set on the support rod and threaded through the two positioning rods, and the bidirectional screw has a forward thread and a reverse thread with opposite threads, and the two positioning rods are respectively threadedly connected to the forward thread and the reverse thread.
[0016] By adopting the above technical solution, rotating the bidirectional screw can drive the two positioning rods on the bidirectional screw to move closer to or away from each other at the same time, that is, it can drive the two oil injection heads on the positioning rod to move closer to or away from the pipe fitting at the same time.
[0017] Optionally, the driving member further includes a handle rotatably disposed on the support rod, and the bidirectional screw rod extends upward to be connected to the handle.
[0018] By adopting the above technical solution, the bidirectional screw can be rotated by rotating the handle.
[0019] Optionally, the positioning member includes two hoops arranged on the positioning rod, and fixing bolts and positioning nuts passing through the hoops, and positioning holes for the positioning bolts to pass through are formed at one end of the two hoops away from the positioning rod.
[0020] By adopting the above technical solution, the fuel injection head is first passed through the clamp, and then the positioning bolt is passed through the positioning hole, and is locked by the positioning nut, so that the two clamps can be driven to press against the fuel injection head, thereby fixing the fuel injection head.
[0021] Optionally, the oil collecting mechanism further comprises a filter plate arranged on the oil collecting frame, and the oil collecting frame is provided with a slot for clamping the filter plate.
[0022] By adopting the above technical solution, larger impurities that may exist in the used lubricating oil can be filtered, so that the lubricating oil collected in the oil collecting frame is relatively clean and convenient for reuse.
[0023] Optionally, the oil collecting mechanism further includes an adsorption filter layer disposed on the oil collecting frame.
[0024] By adopting the above technical solution, the adsorption filter layer can filter smaller impurities that may exist in the lubricating oil, thereby improving the filtering effect.
[0025] In summary, the present application includes at least one of the following beneficial effects:
[0026] 1. Spraying lubricating oil on the side wall of the pipe fittings through two oil spray heads can lubricate the pipe fittings conveniently and quickly. Compared with manual oiling, it is more efficient and can reduce safety hazards;
[0027] 2. The oil collecting frame can reduce the possibility of lubricating oil falling on the machine. At the same time, the collected lubricating oil can be filtered through the filter plate and the adsorption filter tank to facilitate the recycling of the lubricating oil. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the structure of an embodiment of the present application;
[0029] Figure 2 It is a structural schematic diagram of the clamping mechanism;
[0030] Figure 3 It is a structural schematic diagram of the positioning member;
[0031] Figure 4 It is a schematic diagram of the explosion structure of the oil collecting mechanism.
[0032] Explanation of the reference numerals: 101, pipe fitting; 1, machine; 2, chuck mechanism; 3, tube shrinking mechanism; 4, oiling mechanism; 41, oil spray head; 42, pump body; 43, oil tank; 5, oil collecting mechanism; 51, oil collecting frame; 52, filter plate; 53, adsorption filter layer; 6, clamping mechanism; 61, support rod; 611, guide groove; 62, positioning rod; 63, driving member; 631, bidirectional screw; 632, handle; 64, positioning member; 641, clamp; 642, positioning bolt; 643, positioning nut. DETAILED DESCRIPTION
[0033] The following is combined with Figure 1-4 This application is described in further detail.
[0034] The present application embodiment discloses a hydraulic automatic tube shrinking machine. Figure 1 The automatic tube shrinking machine includes a machine platform 1, a chuck mechanism 2 and a tube shrinking mechanism 3 fixed on the machine platform 1, the chuck mechanism 2 is used to clamp the tube 101, and two tube shrinking grinding heads are arranged on the tube shrinking mechanism 3 along the horizontal direction, and the tube shrinking grinding heads can slide close to the clamping mechanism 6 to shrink the tube 101. The automatic tube shrinking machine also includes an oiling mechanism 4 and an oil collecting mechanism 5, the oiling mechanism 4 is used to spray lubricating oil on the side wall of the tube 101 located at one end outside the chuck mechanism 2, and the oil collecting mechanism 5 is used to collect excess lubricating oil and automatically apply lubricating oil to the end of the tube 101 that needs to be processed.
[0035] Reference Figure 1 and Figure 2 In the present embodiment, the oiling mechanism 4 includes an oil spray head 41 capable of spraying lubricating oil, an oil tank 43 for storing lubricating oil, and a pump body 42 connected between the oil spray head 41 and the oil tank 43. The oil tank 43, the pump body 42 and the oil spray head 41 are connected by a hose. There is no restriction on the pump body 42 as long as the lubricating oil can be sprayed from the oil spray head 41 at a certain pressure. The oil spray head 41 is preferably an atomizing nozzle, so that the lubricating oil sprayed onto the side wall of the pipe 101 is more uniform and the spray coverage is wider.
[0036] Reference Figure 1 and Figure 2 In the present embodiment, two oil spray heads 41 are provided and are respectively located at the upper and lower sides of the end of the pipe fitting 101, thereby improving the effect of spraying lubricating oil on the surface of the pipe fitting 101. When the tube shrinking grinding head on the tube shrinking mechanism 3 is close to the chuck mechanism 2, the end of the pipe fitting 101 is inserted into the tube shrinking grinding head. At this time, the oil spray head 41 will not interfere with the tube shrinking grinding head.
[0037] Reference Figure 1 and Figure 2 In this embodiment, the automatic tube shrinking machine also includes a clamping mechanism 6 for clamping two oil spray heads 41; the clamping mechanism 6 includes a support rod 61, two positioning rods 62 slidably arranged on the support rod 61, a driving member 63 for driving the positioning rod 62 to slide up and down, and a positioning member 64 for fixing the oil spray head 41 on the positioning rod 62, and two positioning members 64 are arranged corresponding to the two oil spray heads 41.
[0038] Reference Figure 1 and Figure 2In this embodiment, the support rod 61 can be a rectangular rod, and a base can be fixedly connected to the bottom of the support rod 61, and the base is placed on the machine 1; the positioning rod 62 is also a rectangular rod, and the two positioning rods 62 are arranged parallel to each other. A guide groove 611 for the positioning rod 62 to pass through is opened on the support rod 61, and the guide groove 611 penetrates the two side walls of the support rod 61 and extends along the vertical direction. The two positioning rods 62 are both passed through the guide groove 611, thereby being restricted from moving and rotating in the horizontal direction; the driving member 63 includes a bidirectional screw 631 and a handle 632 rotatably arranged on the support rod 61, the upper and lower ends of the bidirectional screw 631 are inserted into the upper and lower side walls of the guide groove 611 and are rotatably connected to the support rod 61 through bearings and the like, and the upper end of the bidirectional screw 631 extends upward and is rotatably connected to the handle 632.
[0039] A forward thread and a reverse thread with opposite threads are provided on the side wall of the bidirectional screw 631, the main body of the screw is vertically arranged in the guide groove 611, and the two threaded rods are respectively threadedly connected to the forward thread and the reverse thread of the bidirectional screw 631. By rotating the handle 632, the positioning rod 62 can slide up and down along the guide groove 611 under the limitation of the guide groove 611, and the two positioning rods 62 can slide towards or away from each other at the same time, thereby driving the two oil spray heads 41 arranged on the two positioning rods 62 to move towards or away from each other toward the middle pipe 101 at the same time, thereby adjusting the spray effect.
[0040] In other embodiments, a motor may be provided on the support rod 61, and the output end of the motor is connected to the end of the bidirectional screw 631, so that the handle 632 can be replaced to drive the motor to rotate, thereby sliding the positioning rod 62 up and down.
[0041] Reference Figure 2 and Figure 3 In this embodiment, the positioning member 64 includes two clamps 641, one end of each of the two clamps 641 is welded to the end face of the positioning rod 62 away from the support rod 61, and the inner arc surfaces of the two clamps 641 are close to each other, so that the two clamps 641 can enclose a nearly circular space for clamping the fuel injection head 41. The positioning member 64 also includes a positioning bolt 642 and a positioning nut 643 for locking the two clamps 641. The ends of the two clamps 641 away from the positioning rod 62 are provided with positioning holes for the positioning screws to pass through. When the fuel injection head 41 passes through the two clamps 641, the positioning bolt 642 is passed through the positioning holes on the two clamps 641, and the clamps 641 are driven to press against the fuel injection head 41 by tightening the positioning nut 643, so that the fuel injection head 41 is fixed to the positioning rod 62.
[0042] Reference Figure 1 and Figure 2In this embodiment, the pump body 42 can be fixed to the side plate of the support rod 61 by bolts or the like, and a positioning buckle can also be provided on the side plate of the support rod 61 to assist in fixing the hose between the pump body 42 and the fuel injection head 41 (not shown in the figure).
[0043] Reference Figure 1 and Figure 4 The oil collecting mechanism 5 includes an oil collecting frame 51. The shape of the oil collecting frame 51 is not limited. In the present embodiment, the oil collecting frame 51 is a rectangular frame with an opening at the top. In other embodiments, the oil collecting frame 51 may also be a circular frame or the like. The oil collecting frame 51 is placed on the machine body and between the chuck mechanism 2 and the tube shrinking mechanism 3. When the oil spray head 41 sprays oil on the pipe 101, excess oil mist can fall into the oil collecting frame 51 for collection, thereby reducing the possibility of oil mist contaminating the surface of the machine 1. When the tube shrinking feeler of the tube shrinking mechanism 3 is close to the chuck mechanism 2, the height and width of the oil collecting frame 51 will not interfere with the tube shrinking head.
[0044] Reference Figure 1 and Figure 4 In the present embodiment, the oil collecting mechanism 5 further comprises a filter plate 52 and an adsorption filter layer 53 arranged on the oil collecting frame 51. A card slot for clamping the filter plate 52 and the adsorption filter layer 53 is provided at the upper end of the oil collecting frame 51. The card slot is circumferentially provided on the inner side wall of the oil collecting frame 51 and penetrates upward to the upper surface of the oil collecting frame 51. The filter plate 52 is a rectangular plate, and a plurality of openings for oil to pass through are provided on the filter plate 52. The adsorption filter layer 53 is mainly used for adsorbing impurities contained in the roller skating oil. The material of the adsorption filter layer 53 is not limited. In the present embodiment, the adsorption filter layer 53 can be adsorption paper, and two filter plates 52 can be provided, so that the adsorption filter layer 53 is sandwiched between the two filter plates 52.
[0045] The implementation principle of a hydraulic automatic tube shrinking machine in an embodiment of the present application is: when shrinking the tube, first rotate the handle 632, adjust the two oil spray heads 41 up and down to the appropriate position, then place the tube 101 on the chuck mechanism 2, and make the end of the tube 101 extend out of the chuck mechanism 2, then start the pump body 42, and the oil spray head 41 sprays oil mist onto the tube 101, thereby lubricating the side wall of the tube 101, and then drive the tube shrinking mechanism 3 close to the chuck mechanism 2 to shrink the tube 101.
[0046] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A hydraulic automatic tube shrinking machine, characterized in that: The invention comprises a machine platform (1), a chuck mechanism (2) and a tube shrinking mechanism (3) arranged on the machine platform (1), and also comprises an oiling mechanism (4) and an oil collecting mechanism (5) arranged between the chuck mechanism (2) and the tube shrinking mechanism (3), wherein the oiling mechanism (4) comprises an oil spraying head (41) arranged on the machine platform (1) for spraying lubricating oil on the tube (101), and the oil collecting mechanism (5) comprises an oil collecting frame (51) for collecting excess lubricating oil, and the oil collecting frame (51) is arranged between the chuck mechanism (2) and the tube shrinking mechanism (3) and is located below the end of the tube (101).
2. A hydraulic automatic tube shrinking machine according to claim 1, characterized in that: Two oil spray heads (41) are provided, and the two oil spray heads (41) are respectively located on the upper and lower sides of the pipe fitting (101). The automatic pipe shrinking machine also includes a clamping mechanism (6) for clamping the oil spray heads (41).
3. A hydraulic automatic tube shrinking machine according to claim 2, characterized in that: The clamping mechanism (6) comprises a support rod (61), two positioning rods (62) slidably disposed on the support rod (61) up and down, a driving member (63) driving the positioning rod (62) to slide up and down, and a positioning member (64) fixing the oil injection head (41) on the positioning rod (62).
4. A hydraulic automatic tube shrinking machine according to claim 3, characterized in that: The support rod (61) is provided with a guide groove (611) for the positioning rod (62) to pass through, the guide groove (611) extends in a vertical direction, and the two positioning rods (62) both pass through the guide groove (611).
5. The hydraulic automatic tube shrinking machine according to claim 4, characterized in that: The driving member (63) comprises a bidirectional screw (631), the bidirectional screw (631) being rotatably arranged on the support rod (61) and threadedly passing through the two positioning rods (62), the bidirectional screw (631) having a forward thread and a reverse thread with opposite threads, and the two positioning rods (62) being threadedly connected to the forward thread and the reverse thread, respectively.
6. A hydraulic automatic tube shrinking machine according to claim 5, characterized in that: The driving member (63) further comprises a handle (632) rotatably disposed on the support rod (61), and the bidirectional screw rod (631) extends upward and is connected to the handle (632).
7. A hydraulic automatic tube shrinking machine according to claim 6, characterized in that: The positioning member (64) comprises two hoops (641) arranged on the positioning rod (62), and a fixing bolt (642) and a positioning nut (643) passing through the hoops (641); a positioning hole for the positioning bolt (642) to pass through is formed at one end of the two hoops (641) away from the positioning rod (62).
8. A hydraulic automatic tube shrinking machine according to any one of claims 1 to 7, characterized in that: The oil collecting mechanism (5) further comprises a filter plate (52) arranged on the oil collecting frame (51); the oil collecting frame (51) is provided with a slot for clamping the filter plate (52).
9. The hydraulic automatic tube shrinking machine according to claim 8, characterized in that: The oil collecting mechanism (5) further comprises an adsorption filter layer (53) arranged on the oil collecting frame (51).