Circuit carding mechanism and butt-welding machine electric box
By designing the rotary line card frame and heat dissipation air duct structure, the complex connection and heat accumulation problems of internal circuits of the welded mechanical and electrical box are solved, and the lines are sorted and heat dissipated are realized, which simplifies the maintenance process.
Patent Information
- Application Number
- CN202420784435.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-16
AI Technical Summary
The internal wiring connections of existing bump welding electrical boxes are complicated and inconvenient for maintenance and combing, and small gaps in the wires lead to heat accumulation problems.
A line combing mechanism is designed, including a line combing frame, a heat dissipation air duct and a partition structure. Through the rotational installation of the main body shaft and the fixed ring, the line combing and heat dissipation is used to use the threading grooves of the horizontal partition and vertical partition to increase air Circulate to dissipate heat.
It realizes effective sorting and heat dissipation of lines, simplifies the maintenance process, and avoids line intersection and heat accumulation problems.
Smart Images

Figure CN222307638U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of butt welding equipment, and specifically relates to a line combing mechanism and a butt welding machine electrical box. Background Art
[0002] The butt welding machine is actually a resistance welding machine. Its welding principle is to use the resistance heat and a large amount of plastic deformation energy of the welding area itself to make the two separated metal atoms close to the lattice distance to form a metal bond, and produce a sufficient amount of common grains on the bonding surface to obtain welding points, welds or butt joints. It is used to weld rods, pipes, steel, etc. It can weld metals with a diameter of up to 16MM and 200 square millimeters of cut metal. It is suitable for use in various hardware products industries, such as bicycles, fans, kitchen utensils and other products. It is a connection method with stable welding quality, high production efficiency, and easy mechanization and automation. It is widely used in automobiles, aerospace, electronics, household appliances and other fields. When welding metals, a butt welding machine is needed. The butt welding machine is generally equipped with an electric box to control the pre-pressing time, current or energy storage voltage of the butt welding machine.
[0003] However, in the prior art, the electrical box of the butt welding machine is generally fixedly installed on one side of the butt welding machine equipment, and multiple groups of lines are connected internally, which makes maintenance and sorting very inconvenient. The gaps between the wires are too small and heat accumulation will occur. In the prior art, a Chinese patent document with publication number CN111992504A and publication date of November 27, 2020 is proposed. Several welding machine power outlet holes are set on the fixed box door, and flame-retardant and dust-proof rubber rings are provided on the holes. However, there is a problem that the internal lines are missing and cannot be sorted out.
[0004] Therefore, we need a line combing mechanism and a butt welding machine electrical box to solve the problem in the prior art that the butt welding machine electrical box is generally fixedly installed on one side of the butt welding machine equipment, with multiple groups of lines connected inside, which makes maintenance and combing very inconvenient. The internal gap of the wires is too small and heat accumulation will occur. The lines can be combed and the heat can be dissipated. Utility Model Content
[0005] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a line combing mechanism and a welding electromechanical box to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a line combing mechanism and a welding electromechanical box, including a line combing frame, wherein the upper and lower ends of one side of the line combing frame are respectively fixedly installed with a main body rotating shaft, a fixing ring is arranged on the outside of the main body rotating shaft, a heat dissipation duct is arranged on the top of the line combing frame, and a line combing vertical partition is arranged below the line combing frame.
[0007] Preferably, a lever is fixedly installed on the outer side of the main body shaft, a slide groove adapted to the lever is provided on the side wall of the fixed ring, spring pin pads are movably installed on the inner side of the slide groove of the fixed ring, and a folding support foot is fixedly installed on the lower surface of the other side of the line combing frame.
[0008] Preferably, the heat dissipation duct is fixedly mounted on the top lower surface of the line combing frame, the heat dissipation duct has a hollow structure, and the lower surface of the heat dissipation duct is provided with a ventilation duct that is compatible with the line combing vertical partition.
[0009] Preferably, a cooling fan is provided inside the heat dissipation duct, and the cooling fan is fixedly mounted on the top lower surface of the circuit combing frame. The top upper surface of the circuit combing frame is provided with an air inlet groove adapted to the cooling fan, and a dust filter is provided on one side of the air inlet groove.
[0010] Preferably, the upper end of the line combing vertical partition is fixedly connected to the lower surface of the heat dissipation duct, the lower end of the line combing vertical partition is fixedly connected to the bottom of the inner surface of the line combing frame, and the line combing vertical partition is a hollow trough structure.
[0011] Preferably, line combing transverse partitions are fixedly installed on both sides of the middle of the line combing vertical partition, one end of the line combing transverse partition is fixedly connected to the inner wall of the line combing frame, and the side walls of the line combing transverse partition and the line combing vertical partition are equidistantly provided with multiple groups of wire threading grooves.
[0012] Preferably, a line winding rack is arranged behind the line combing vertical partition, and the line winding rack is fixedly mounted on the inner wall behind the line combing rack. Mounting rods are symmetrically and evenly arranged on the inner side of the line winding rack, and the mounting rods are rotatably mounted on the inner surface of the line winding rack.
[0013] Preferably, a line winding roller is mounted on the outer surface of the mounting rod, a rubber cable sleeve is mounted on the inner wall of the line winding roller, and a threading hole is provided on the surface of the rubber cable sleeve.
[0014] The utility model also provides the following technical solutions: a butt welding electromechanical box, comprising a butt welding electromechanical box body, a control electric component installation room is arranged at the front end of the butt welding electromechanical box body, a rear end inspection door is rotatably installed at the rear end of the butt welding electromechanical box body, the dust filter is fixedly installed above the front end side wall of the butt welding electromechanical box body by bolts, and one side of the fixing ring is respectively fixedly installed on the inner side wall of the butt welding electromechanical box body.
[0015] Preferably, a control panel installation room is provided at the front end of the control electrical component installation room, an insulating mounting seat adjustment slide rail is provided in the middle of the inner wall of the control electrical component installation room, wall-mounted grooves are equidistantly fixedly installed on the inner surfaces of both sides of the control electrical component installation room, a fixed threaded rod is clamped and installed on the inner side of the wall-mounted groove, a fixing nut is movably installed on the outer surface of the fixed threaded rod through a thread, an insulating electrical component mounting seat is slidably installed on the outer surface of the fixed threaded rod, and the insulating electrical component mounting seat is arranged between the fixed threaded rods, and a wire threading circular groove is provided on the side wall of the rear end inspection door, a wire threading silicone sleeve is clamped and installed inside the wire threading circular groove of the rear end inspection door, a wire bundle coil is fixedly installed on both ends of the inner wall of the wire bundle coil, ventilation and heat dissipation holes are provided on the outer side of the wire bundle coil, and a wire bundle circular hole is provided in the middle of the wire bundle coil.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] By arranging line combing transverse partitions and line combing vertical partitions horizontally and vertically inside the line combing frame, the wire threading grooves on the surface can comb the wires connected inside the welding machine electrical box body and separate the wires for connection to avoid the lines from intersecting together. At the same time, a heat dissipation duct is arranged on the top of the line combing frame, and the wire threading grooves of the line combing vertical partitions and the line combing transverse partitions can be used for ventilation and heat dissipation. Moreover, the line combing frame is rotatably installed on the inner side of the welding machine electrical box body through the main body rotating shaft and the fixed ring. The line combing frame can be rotated to be turned out for later inspection and maintenance of the line. This solves the problem in the prior art that the welding machine electrical box is generally fixedly installed on one side of the welding machine equipment, and multiple groups of lines are connected inside, which makes maintenance and combing very inconvenient. If the gap inside the wire is too small, heat accumulation will occur. The line can be combed and dissipated. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the front end structure of the welding machine box body of the utility model;
[0019] Figure 2 This is a schematic diagram of the rear end structure of the welding machine box body of the utility model;
[0020] Figure 3 This is a schematic diagram of the opening structure of the rear end inspection door of the utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the line combing frame of the utility model;
[0022] Figure 5 This is a schematic diagram of the cross-sectional structure of the heat dissipation duct of the utility model;
[0023] Figure 6 This is a schematic diagram of the structure of the line combing frame of the utility model;
[0024] Figure 7 This is a schematic diagram of the structure of the line winding roller of the utility model;
[0025] Figure 8 It is a schematic diagram of the structure of the insulating mounting seat of the electrical component of the utility model.
[0026] In the figure: 1. Butt welding machine electrical box body; 2. Control electrical component installation room; 21. Control panel installation room; 22. Insulation mounting seat adjustment slide rail; 23. Wall mounting slot; 24. Fixed threaded rod; 241. Fixed nut; 25. Electrical component insulation mounting seat; 3. Rear inspection door; 31. Wire threading silicone sleeve; 311. Bundle coil; 4. Line combing rack; 41. Main body shaft; 411. Push rod; 42. Fixed ring; 421. Spring pin pad; 43. Folding support foot; 5. Cooling air duct; 51. Air inlet slot; 52. Dust filter; 53. Cooling fan; 6. Line combing vertical partition; 61. Line combing horizontal partition; 7. Line winding rack; 71. Mounting rod; 72. Line winding roller; 73. Rubber wire sleeve. DETAILED DESCRIPTION
[0027] In order to make the purpose and technical solution of the utility model clearly and completely described, and the advantages more clearly understood, the embodiments of the utility model are further described in detail in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are part of the embodiments of the utility model, not all of the embodiments, and are only used to explain the embodiments of the utility model, and are not used to limit the embodiments of the utility model. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Embodiment 1
[0029] See also Figures 1 to 8 The utility model provides a technical solution: a line combing mechanism, including a line combing frame 4, characterized in that: the line combing frame 4, the upper and lower ends of one side of the line combing frame 4 are respectively fixedly installed with a main body rotating shaft 41, the outside of the main body rotating shaft 41 is provided with a fixing ring 42, the top of the line combing frame 4 is provided with a heat dissipation duct 5, and the bottom of the line combing frame 4 is provided with a line combing vertical partition 6; the outer side of the main body rotating shaft 41 is fixedly installed with a lever 411, the side wall of the fixing ring 42 is provided with a slide groove adapted to the lever 411, the inner side of the slide groove of the fixing ring 42 is respectively movably installed with a spring pin pad 421, and the lower surface of the other side of the line combing frame 4 is fixedly installed with a folding support foot 43;
[0030] In this embodiment, the upper and lower ends of the line combing frame 4 are supported by the main body rotating shaft 41 so that the line combing frame 4 can rotate around the main body rotating shaft 41 as the center of the circle, and the line combing vertical partition 6 inside the line combing frame 4 can classify and comb the connected wires for threading and installation to avoid the intersection of the lines, and the line combing frame 4 is rotatably installed on the inner side of the welding machine box body 1 through the main body rotating shaft 41 and the fixing ring 42, and the fixing ring 42 is fixed to the inner side wall of the welding machine box body 1, and the spring pin pad 421 inside the slide groove plays a role of limiting and fixing the lever 411, and the rotating line combing When the line combing frame 4 is in the position at both ends, the spring pin pad 421 will lift up to limit the lever 411 so that the line combing frame 4 remains fixed, which is convenient for the installation of the line. This solves the problem that the welding machine box is generally fixedly installed on one side of the welding machine equipment in the prior art, and multiple groups of lines are connected inside, which makes maintenance and combing very inconvenient. If the gap inside the wire is too small, heat accumulation will occur. The line can be combed and dissipated.
[0031] Embodiment 2
[0032] See also Figures 1 to 8 On the basis of the first embodiment, in order to increase the heat dissipation effect, the present embodiment proposes that the heat dissipation duct 5 is fixedly installed on the top lower surface of the line combing frame 4, the heat dissipation duct 5 has a hollow structure, and the lower surface of the heat dissipation duct 5 is provided with a ventilation duct adapted to the line combing vertical partition 6; a heat dissipation fan 53 is arranged inside the heat dissipation duct 5, the heat dissipation fan 53 is fixedly installed on the top lower surface of the line combing frame 4, and the top upper surface of the line combing frame 4 is provided with an air inlet slot 51 adapted to the heat dissipation fan 53, and a dust filter 52 is arranged on one side of the air inlet slot 51;
[0033] In this embodiment, a heat dissipation duct 5 is arranged on the top of the line combing frame 4. The heat dissipation fan 53 inside the heat dissipation duct 5 works to introduce the outside air into the heat dissipation duct 5 through the dust filter 52 and the air inlet slot 51, and utilizes the threading slot of the line combing vertical partition 6 for ventilation and heat dissipation, thereby increasing the air flow to take away the accumulated heat generated by the line. It should be noted that the dust filter 52 is fixedly installed on the side wall of the welding electromechanical box body 1 by bolts, which plays the role of filtering dust from the air and can be disassembled for cleaning.
[0034] Embodiment 3
[0035] See also Figures 1 to 8On the basis of the second embodiment, in order to increase the effect of line threading and combing, this embodiment proposes that the upper end of the line combing vertical partition 6 is fixedly connected to the lower surface of the heat dissipation duct 5, and the lower end of the line combing vertical partition 6 is fixedly connected to the bottom of the inner surface of the line combing frame 4, and the line combing vertical partition 6 is a hollow trough structure; the line combing horizontal partition 61 is fixedly installed on both sides of the middle of the line combing vertical partition 6, and one end of the line combing horizontal partition 61 is fixedly connected to the inner side wall of the line combing frame 4, and the line combing horizontal partition 61 and the side wall of the line combing vertical partition 6 are equidistantly provided with a plurality of sets of threading grooves;
[0036] In this embodiment, the line combing transverse partition 61 and the line combing vertical partition 6 are respectively installed horizontally and vertically on the inner side of the line combing frame 4, and the wire threading grooves on the surface can comb and separate the wires connected inside the welding machine box body 1 to avoid the lines from intersecting together. The lines are passed through the wire threading grooves of the line combing vertical partition 6 and the line combing transverse partition 61 to create a distance between the lines, which is convenient for later combing and maintenance.
[0037] Embodiment 4
[0038] See also Figures 1 to 8 On the basis of the third embodiment, in order to increase the winding effect of the line combing frame 4 on the line, the present embodiment proposes that a line winding frame 7 is arranged behind the line combing vertical partition 6, and the line winding frame 7 is fixedly installed on the inner wall of the rear of the line combing frame 4. The inner side of the line winding frame 7 is symmetrically and evenly provided with mounting rods 71, and the mounting rods 71 are rotatably installed on the inner surface of the line winding frame 7; the outer surface of the mounting rod 71 is clamped and installed with a line winding roller 72, and the inner wall of the line winding roller 72 is clamped and installed with a rubber cable sleeve 73, and the surface of the rubber cable sleeve 73 is provided with threading holes;
[0039] In this embodiment, the line winding roller 72 is clamped and installed on the mounting rod 71 so that the line winding roller 72 can rotate to wind up the line. The rubber cable sleeve 73 is made of rubber material and can restrain the line so that it is fixed after being rolled up, leaving a suitable length. The line winding roller 72 can be freely installed to effectively utilize the internal space of the line combing frame 4, thereby increasing the effect of the line combing frame 4 on combing the line.
[0040] Embodiment 5
[0041] See also Figures 1 to 8On the basis of Example 1, this embodiment proposes a welding electromechanical box, characterized in that: it includes a welding electromechanical box body 1, a control electric component installation chamber 2 is arranged at the front end of the welding electromechanical box body 1, a rear end inspection door 3 is rotatably installed at the rear end of the welding electromechanical box body 1, a dust filter 52 is fixedly installed above the front end side wall of the welding electromechanical box body 1 by bolts, and one side of the fixing ring 42 is respectively fixedly installed on the inner side wall of the welding electromechanical box body 1; a control panel installation chamber 21 is arranged at the front end of the control electric component installation chamber 2, an insulating mounting seat adjustment slide rail 22 is arranged in the middle of the inner wall of the control electric component installation chamber 2, and the inner walls of the control electric component installation chamber 2 on both sides are fixedly installed on the inner side walls of the control electric component installation chamber 2. The surface is fixedly installed with wall-mounted grooves 23 at equal intervals, and a fixed threaded rod 24 is clamped and installed on the inner side of the wall-mounted groove 23. A fixed nut 241 is movably installed on the outer surface of the fixed threaded rod 24 through a thread. An electrical component insulating mounting seat 25 is slidably installed on the outer surface of the fixed threaded rod 24. The electrical component insulating mounting seat 25 is arranged between the fixed threaded rods 24. A threading circular groove is arranged on the side wall of the rear end inspection door 3. A threading silicone sleeve 31 is clamped and installed inside the threading circular groove of the rear end inspection door 3. A bundle coil 311 is fixedly installed on both ends of the inner wall of the threading silicone sleeve 31. A ventilation and heat dissipation hole is arranged on the outer side of the bundle coil 311, and a bundle circular hole is arranged in the middle of the bundle coil 311.
[0042] In this embodiment, the welding machine electrical box body 1 and the rear end inspection door 3 form an electrical box shell with a rear end that can be opened to store the line combing rack 4, and the control electrical component installation room 2 provides installation space for electrical components. The control panel installation room 21 reserves a space for installing the control panel. The electrical component insulating mounting seat 25 supports and isolates the installation of electrical components. By clamping the fixed threaded rod 24 on the wall-mounted grooves 23 at different heights, the installation height of the electrical component insulating mounting seat 25 can be adjusted. By rotating the fixing nut 241 to loosen the restriction on the electrical component insulating mounting seat 25, the electrical component insulating mounting seat 25 can be moved to adjust the lateral position to adapt to the installation of different electrical components. The threading silicone sleeve 31 blocks the threading circular groove of the rear end inspection door 3, which can not only avoid wear on the line, but also stabilize the line. The wire bundling circular hole in the middle of the bundling coil 311 can be used to bundle the wires, and the ventilation and heat dissipation holes arranged on the outside of the bundling coil 311 can dissipate heat from the line.
[0043] In actual use, first, the electrical components required by the welding machine are installed on the insulating mounting seat 25 of the electrical components. The installation height of the insulating mounting seat 25 of the electrical components is adjusted by clamping the fixed threaded rod 24 on the wall-mounted grooves 23 at different heights. The fixing nut 241 is turned to loosen the restriction on the insulating mounting seat 25 of the electrical components, and the insulating mounting seat 25 of the electrical components can be moved to adjust the lateral position so that the positions of the electrical components are reasonably distributed. Then, the control panel is installed on the control panel installation chamber 21, and various lines are connected to pass through the wire threading grooves on the surface of the line combing horizontal partition 61 and the line combing vertical partition 6 to comb and separate the internally connected wires for threading and connection. Finally, a suitable length is retained to pass through the bundle coil 311 in the middle of the threading silicone sleeve 31 for later connection to the welding machine. The remaining lines are wound around the surface of the line winding roller 72. The rubber wire sleeve 73 is made of rubber material and can restrain the line so that it is fixed after being wound up.
[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A line combing mechanism, comprising a line combing frame (4), characterized in that: The line combing frame (4) has a main body rotating shaft (41) fixedly mounted on the upper and lower ends of one side of the line combing frame (4), a fixing ring (42) is arranged outside the main body rotating shaft (41), a heat dissipation duct (5) is arranged on the top of the line combing frame (4), and a line combing vertical partition (6) is arranged below the line combing frame (4).
2. A line combing mechanism according to claim 1, characterized in that: A lever (411) is fixedly mounted on the outer side of the main body shaft (41), a sliding groove matched with the lever (411) is provided on the side wall of the fixing ring (42), spring pin pads (421) are movably mounted on the inner side of the sliding groove of the fixing ring (42), and a folding support foot (43) is fixedly mounted on the lower surface of the other side of the line combing frame (4).
3. A line combing mechanism according to claim 2, characterized in that: The heat dissipation duct (5) is fixedly mounted on the top lower surface of the line combing frame (4); the heat dissipation duct (5) has a hollow structure; and a ventilation duct adapted to the line combing vertical partition (6) is provided on the lower surface of the heat dissipation duct (5).
4. A line combing mechanism according to claim 3, characterized in that: A heat dissipation fan (53) is arranged inside the heat dissipation air duct (5), and the heat dissipation fan (53) is fixedly mounted on the top lower surface of the line combing frame (4). An air inlet groove (51) adapted to the heat dissipation fan (53) is arranged on the top upper surface of the line combing frame (4), and a dust filter (52) is arranged on one side of the air inlet groove (51).
5. A line combing mechanism according to claim 4, characterized in that: The upper end of the line combing vertical partition (6) is fixedly connected to the lower surface of the heat dissipation duct (5), and the lower end of the line combing vertical partition (6) is fixedly connected to the bottom of the inner surface of the line combing frame (4). The line combing vertical partition (6) is a hollow trough structure.
6. A line combing mechanism according to claim 5, characterized in that: A line combing transverse partition (61) is fixedly installed on both sides of the middle of the line combing vertical partition (6), one end of the line combing transverse partition (61) is fixedly connected to the inner side wall of the line combing frame (4), and a plurality of groups of wire threading grooves are equidistantly arranged on the side walls of the line combing transverse partition (61) and the line combing vertical partition (6).
7. A line combing mechanism according to claim 6, characterized in that: A line winding frame (7) is arranged behind the line combing vertical partition (6), and the line winding frame (7) is fixedly mounted on the rear inner wall of the line combing frame (4). Mounting rods (71) are symmetrically and evenly arranged on the inner side of the line winding frame (7), and the mounting rods (71) are rotatably mounted on the inner surface of the line winding frame (7).
8. A line combing mechanism according to claim 7, characterized in that: A line winding roller (72) is mounted on the outer surface of the mounting rod (71), a rubber cable sleeve (73) is mounted on the inner wall of the line winding roller (72), and a threading hole is provided on the surface of the rubber cable sleeve (73).
9. A welding machine box, realized based on a line combing mechanism as described in claim 8, comprising a welding machine box body (1), a control electric component installation chamber (2) is arranged at the front end of the welding machine box body (1), and a rear inspection door (3) is rotatably installed at the rear end of the welding machine box body (1), characterized in that: The dust filter (52) is fixedly mounted above the front end side wall of the welding machine box body (1) by means of bolts, and one side of the fixing ring (42) is respectively fixedly mounted on the inner side wall of the welding machine box body (1).
10. A welding machine and electrical box according to claim 9, characterized in that: A control panel installation chamber (21) is arranged at the front end of the control electric component installation chamber (2); an insulating installation seat adjustment slide rail (22) is arranged in the middle of the inner wall of the control electric component installation chamber (2); wall-mounted grooves (23) are fixedly installed at equal intervals on the inner surfaces of both sides of the control electric component installation chamber (2); a fixed threaded rod (24) is clamped and installed on the inner side of the wall-mounted groove (23); a fixing nut (241) is movably installed on the outer surface of the fixed threaded rod (24) through a thread; and the outer surface of the fixed threaded rod (24) An electrical component insulating mounting seat (25) is slidably mounted, and the electrical component insulating mounting seat (25) is arranged between the fixed threaded rods (24). The side wall of the rear end inspection door (3) is provided with a threading circular groove, and a threading silicone sleeve (31) is clamped and mounted inside the threading circular groove of the rear end inspection door (3). Binding coils (311) are fixedly mounted at both ends of the inner wall of the threading silicone sleeve (31), and ventilation and heat dissipation holes are arranged on the outer side of the binding coil (311), and a binding circular hole is arranged in the middle of the binding coil (311).
Citation Information
Patent Citations
Nanoscale ultrafine powder sorting machine
CN111992504A