Diamond wire-drawing die assembling and disassembling machine
By designing clamping units and hydraulic cylinder systems, the problems of high difficulty and low accuracy of existing wire drawing mold assembly and disassembly are solved, and high-quality assembly and disassembly and precise positioning of diamond wire drawing molds are realized, thus improving assembly and disassembly efficiency and mold life.
Patent Information
- Application Number
- CN202323611194.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-28
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2033-12-28
AI Technical Summary
The existing wire drawing mold assembly and disassembly machine is difficult, low efficiency and high cost, and the mold is easily damaged during assembly and disassembly, resulting in a short mold life and the inability to achieve high-quality assembly and disassembly and precise positioning.
A diamond wire drawing mold assembly and disassembly machine is designed, and the mold core is clamped horizontally by clamping unit one and clamping unit two. The drive drives the vertical frame movement to achieve high-quality assembly and disassembly of the mold core, combined with hydraulic pressure Cylinder and bidirectional lead screw system ensures coaxiality and precise position of the die sleeve and core.
It realizes high-quality assembly and disassembly of the die core, reduces the wear of the die core and die sleeve installation areas, improves the assembly and disassembly efficiency and accuracy, and extends the service life of the die.
Smart Images

Figure CN222307880U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a die assembly and disassembly technology, in particular to a diamond wire drawing die assembly and disassembly machine. Background Art
[0002] Since wire drawing dies have to withstand high temperature, high pressure and huge friction during operation, the life of wire drawing dies is short and they need to be replaced frequently. Therefore, the demand and recycling of wire drawing dies are very large. The production and recycling of dies usually rely on manual pressing or unloading by heating the die body. This method is difficult and dangerous to operate, the loading or unloading tools are seriously damaged, the efficiency is low and the cost is high.
[0003] CN219336720U discloses a copper core wire drawing die assembly and disassembly machine, including a base, a telescopic wheel mechanism is provided at the bottom of the base, and the top of the base is symmetrically and fixedly connected with a side plate in the vertical direction, a control switch is provided on the outer wall of the side plate, and the top of the side plate is connected with a top seat, a telescopic hydraulic cylinder is fixedly installed at the bottom of the top seat, and the output end of the telescopic hydraulic cylinder is vertically fixedly connected with a lifting plate downward, and a top block is provided at the bottom of the lifting plate, and the top of the base is located below the lifting plate and fixedly connected with a fixed ring, and the inner side of the fixed ring is connected with a rotating disk, and the bottom of the rotating disk is connected with a rotating shaft, and the bottom of the rotating shaft extends to the inside of the base and is connected with a first motor. It can realize the rapid assembly and disassembly of the copper core wire drawing die, and can facilitate the movement and stable placement of the assembly and disassembly machine. In actual use: after placing the mold to be installed inside the mold installation groove, place the mold core in the middle of the mold. This process requires manual control of the position of the mold core. There is a deviation in the position of the mold core, and it cannot be accurately placed horizontally in the middle of the mold. It is easy to deflect to one side, which causes severe wear on the side wall of the mold core installation area during subsequent installation actions, making it impossible to reuse. Utility Model Content
[0004] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0005] A diamond wire drawing die assembly and disassembly machine, comprising:
[0006] The assembly and disassembly assembly includes a vertical frame and a driver for driving the vertical frame to move up and down;
[0007] The clamping mold assembly includes a clamping unit 1 and a clamping unit 2 installed on a vertical frame, the clamping unit 1 and the clamping unit 2 are relatively distributed and move in opposite directions, and the clamping unit 1 and the clamping unit 2 are suitable for clamping the mold core together;
[0008] The mold sleeve installation component is suitable for installing the mold sleeve.
[0009] Preferably, the clamping unit 1 comprises a mobile frame 1, the mobile frame 1 moves vertically relative to the vertical frame body, and a top clamping structure is installed on the mobile frame 1;
[0010] The second clamping unit comprises a second moving frame, which moves vertically relative to the vertical frame body, and a bottom clamping structure is installed on the second moving frame.
[0011] Preferably, the top clamping structure and the bottom clamping structure both include a push rod, on which a positioning plate and a centering body are mounted, the positioning plate is suitable for flatly fitting the corresponding end face on the mold core, and the centering body is suitable for being inserted into the drawing hole of the mold core.
[0012] Preferably, the centering body is made of a flexible material, and the flexible material is rubber or polyurethane foam.
[0013] Preferably, the bottom clamping structure also includes a correction plate at the bottom of the positioning plate, the correction plate is provided with circumferentially arranged guide grooves, at least three groups of guide grooves are provided, the guide grooves are arranged along the radial direction, springs and correction bodies are installed in the guide grooves, the correction body is slidably arranged in the guide grooves, and the spring is installed on the side of the correction body close to the center of the correction plate.
[0014] Preferably, the clamping assembly also includes a driving motor mounted on the vertical frame, and a bidirectional lead screw rotatably mounted on the vertical frame, the output end of the driving motor is connected to the bidirectional lead screw via a coupling, and the bidirectional lead screw is threadably matched with the moving frame one and the moving frame two.
[0015] Preferably, slides are provided at both ends of the movable frame 1 and the movable frame 2, the two sets of slides are threadedly matched and installed on the bidirectional screw and the movement directions of the two sets of slides are opposite, and slide grooves suitable for the movement of the slides are vertically arranged on the vertical frame.
[0016] Preferably, the die sleeve mounting assembly comprises a hydraulic cylinder and a pressure plate mounted on the end of a piston rod of the hydraulic cylinder, and a bull's eye bearing is provided on a side of the pressure plate facing the die sleeve.
[0017] Compared with the prior art, the utility model has the following beneficial effects:
[0018] The utility model adopts clamping unit one and clamping unit two to clamp the mold core up and down and perform a horizontal calibration posture before installation, ensuring that the mold core is in a vertical state, and the vertical frame is driven downward by a driver to install the mold core; conversely, after the clamping unit one and clamping unit two clamp the mold core up and down, the vertical frame is driven upward by the driver to remove the mold core from the mold sleeve, thereby realizing high-quality installation and disassembly of the mold core and reducing the wear between the mold core and the inner wall of the mold core installation area.
[0019] The mold sleeve installation assembly in the utility model adopts a downward pressing plate and a hydraulic cylinder that drives the pressing plate to move up and down. The hydraulic cylinder drives the pressing plate to move downward and vertically presses and fixes the mold sleeve through the bull's eye bearing. The upper and lower positions of the mold sleeve are limited, and the horizontal position of the mold sleeve is not limited. A correction body is set in the bottom clamping structure of the clamping unit 2. A plurality of correction bodies are arranged at equal intervals in the circumferential direction. The correction body is used to adaptively correct the position of the mold sleeve through a spring to ensure the coaxiality of the mold sleeve and the mold core. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is the overall front view of the utility model;
[0021] Figure 2 for Figure 1 Vertical section view of the machine during assembly and disassembly;
[0022] Figure 3 for Figure 2 The enlarged view of point A in the middle;
[0023] Figure 4 This is the connection structure diagram of the pressure plate and the hydraulic cylinder;
[0024] Figure 5 A top view of the calibration disk.
[0025] In the figure: 10, vertical frame; 11, driving motor; 12, bidirectional screw; 20, driver; 30, clamping unit 1; 31, moving frame 1; 32, moving frame 2; 40, clamping unit 2; 50, push rod; 51, positioning plate; 52, centering body; 60, correction plate; 61, guide groove; 62, correction body; 63, spring; 70, slide seat; 80, hydraulic cylinder; 90, pressure plate; 91, bull's eye bearing; 100, frame; 101, vertical guide rail. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0027] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0028] Embodiment 1, as Figure 1 , 2As shown, a diamond wire drawing die assembly and disassembly machine comprises: a frame 100, wherein an assembly and disassembly component and a die sleeve installation component are installed on the frame 100, and the die sleeve installation component is suitable for installing the die sleeve and is installed at the bottom of the frame 100.
[0029] The assembly and disassembly components include a vertical frame 10 and a driver 20 that drives the vertical frame 10 to move up and down. The driver 20 is installed on the top of the frame 100. The driver 20 is preferably a hydraulic cylinder. The vertical frame 10 is vertically slidably arranged on the frame 100 and vertically slidably cooperates with the vertical guide rail 101. The vertical frame 10 as a whole is an inverted U-shaped structure.
[0030] The clamping mold assembly includes a clamping unit 1 30 and a clamping unit 2 40 installed on a vertical frame 10. The clamping unit 1 30 and the clamping unit 2 40 are relatively distributed and the movement directions of the clamping unit 1 30 and the clamping unit 2 40 are opposite. The clamping unit 1 30 and the clamping unit 2 40 are suitable for horizontally clamping the mold core together up and down.
[0031] The mold core is fixed horizontally by clamping up and down by clamping unit 1 30 and clamping unit 2 40, wherein the clamping unit 40 can freely pass through the installation area of the mold core on the mold sleeve during the clamping process, and the horizontal position of the mold core is corrected before being installed in the mold sleeve. After the correction, the coaxiality of the mold sleeve and the mold core can be ensured, and the side wall of the mold core installation area of the mold sleeve can be prevented from being severely worn when the mold core is crimped in the mold sleeve, which makes it impossible to reuse the mold sleeve when it is reused later.
[0032] Finally, the driver 20 drives the vertical frame 10 to move down a distance H, thereby pressing the horizontally clamped mold core into the mold sleeve.
[0033] When removing the mold core, the driver 20 drives the vertical frame 10 to move down a distance H, the clamping unit 1 30 and the clamping unit 2 40 approach each other to clamp the mold core up and down first, and the driver 20 drives the vertical frame 10 to move up a distance H, the mold core is removed, the clamping unit 1 30 and the clamping unit 2 40 move away from each other, the mold core is separated, the mold core is removed, and a new mold core is placed at the upper opening of the mold core installation area in the mold sleeve.
[0034] Embodiment 2, in embodiment 1:
[0035] like Figure 1 , 2 As shown, the clamping unit 1 30 includes a moving frame 1 31, which moves vertically relative to the vertical frame 10, and a top clamping structure is installed on the moving frame 1 31;
[0036] The second clamping unit 40 includes a second moving frame 32 , which moves vertically relative to the vertical frame 10 , and a bottom clamping structure is installed on the second moving frame 32 .
[0037] like Figure 2 As shown, the top clamping structure and the bottom clamping structure both include a push rod 50, on which a positioning plate 51 and a centering body 52 are mounted. The positioning plate 51 is suitable for flatly fitting the corresponding end face on the mold core, and the centering body 52 is suitable for being inserted into the drawing hole of the mold core. The centering body 52 is made of a flexible material, and the flexible material is rubber or polyurethane foam.
[0038] During the clamping process, the centering body 52 will enter the drawing hole of the mold core to center the top and bottom of the mold core. Then, as the clamping action continues, the two positioning plates 51 will be used to horizontally calibrate the corresponding end faces on the mold core, and finally complete the horizontal clamping and fixing.
[0039] Embodiment 3, in one of the above embodiments, in order to realize that the clamping unit 1 30 and the clamping unit 2 40 simultaneously move in opposite directions, as shown in FIG. Figure 1 , 2 As shown, the clamping assembly also includes a driving motor 11 installed on the vertical frame 10, and a bidirectional lead screw 12 rotatably installed on the vertical frame 10. The output end of the driving motor 11 is connected to the bidirectional lead screw 12 via a coupling, and the bidirectional lead screw 12 is threadedly matched with the moving frame 1 31 and the moving frame 2 32.
[0040] Slides 70 are provided at both ends of the movable frame 1 31 and the movable frame 2 32 . The two groups of slides 70 are threadedly matched and installed on the bidirectional screw 12 , and the movement directions of the two groups of slides 70 are opposite. The vertical frame 10 is vertically provided with slide grooves suitable for the movement of the slides 70 .
[0041] The bidirectional lead screw 12 is driven to rotate by the driving motor 11, so that the slide seats 70 at both ends of the moving frame 1 31 and the moving frame 2 32 are moved closer to each other (clamping / calibrating the mold core) or farther away from each other (releasing the mold core).
[0042] Embodiment 4, in embodiment 3:
[0043] like Figure 1 , 2 As shown in Figures 4 and 5, the die sleeve installation assembly includes a hydraulic cylinder 80 and a pressure plate 90 installed at the end of the piston rod of the hydraulic cylinder 80. A bull's eye bearing 91 is provided on the side of the pressure plate 90 facing the die sleeve. The pressure plate 90 is pressed down by the recovery of the piston rod of the hydraulic cylinder 80, and the top surface of the die sleeve is pressed downward through the bull's eye bearing 91. A hole is provided on the top of the pressure plate 90 for the positioning plate 51 to pass through.
[0044] like Figure 3 , 5As shown, the bottom clamping structure also includes a correction disk 60 at the bottom of the positioning disk 51, and a circumferentially arranged guide groove 61 is provided on the correction disk 60. The guide groove 61 is a T-shaped groove, and the side opening of the guide groove 61 extends to the outer peripheral surface of the correction disk 60. There are at least three groups of guide grooves 61, which are arranged along the radial direction. A spring 63 and a correction body 62 are installed in the guide groove 61. The correction body 62 is slidably arranged in the guide groove 61, and the spring 63 is installed on the side of the correction body 62 close to the center of the correction disk 60.
[0045] When clamping the mold core before installing it, the correction body 62 of the bottom clamping structure touches the mold sleeve before the positioning plate 51 fits the lower end surface of the mold core. The mold sleeve is adaptively corrected in position through the correction body 62 and the spring 63 to ensure the coaxiality of the mold sleeve and the mold core.
[0046] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited to this. The replacement can be a replacement of part of the structure, device, method step, or a complete technical solution. Equivalent replacement or change based on the technical solution of the utility model and its utility model concept should be included in the protection scope of the utility model.
Claims
1. A diamond wire drawing die assembly and disassembly machine, characterized in that: include: An assembly and disassembly assembly, the assembly and disassembly assembly comprising a vertical frame (10) and a driver (20) for driving the vertical frame (10) to move up and down; A clamping mold assembly, the clamping mold assembly includes a clamping unit 1 (30) and a clamping unit 2 (40) installed on a vertical frame (10), the clamping unit 1 (30) and the clamping unit 2 (40) are relatively distributed and the clamping unit 1 (30) and the clamping unit 2 (40) move in opposite directions, and the clamping unit 1 (30) and the clamping unit 2 (40) are suitable for clamping the mold core together; The mold sleeve installation component is suitable for installing the mold sleeve.
2. A diamond wire drawing die assembly and disassembly machine according to claim 1, characterized in that: The clamping unit 1 (30) comprises a moving frame 1 (31), the moving frame 1 (31) moves vertically relative to the vertical frame body (10), and a top clamping structure is installed on the moving frame 1 (31); The clamping unit 2 (40) comprises a movable frame 2 (32), which moves vertically relative to the vertical frame body (10), and a bottom clamping structure is installed on the movable frame 2 (32).
3. A diamond wire drawing die assembly and disassembly machine according to claim 2, characterized in that: The top clamping structure and the bottom clamping structure both include a push rod (50), on which a positioning plate (51) and a centering body (52) are mounted. The positioning plate (51) is suitable for flatly fitting the corresponding end surface on the mold core, and the centering body (52) is suitable for being inserted into the wire drawing hole of the mold core.
4. A diamond wire drawing die assembly and disassembly machine according to claim 3, characterized in that: The centering body (52) is made of a flexible material, and the flexible material is rubber or polyurethane foam.
5. A diamond wire drawing die assembly and disassembly machine according to claim 3, characterized in that: The bottom clamping structure also includes a correction disk (60) at the bottom of the positioning disk (51). The correction disk (60) is provided with circumferentially arranged guide grooves (61). The guide grooves (61) are provided with at least three groups. The guide grooves (61) are arranged along the radial direction. A spring (63) and a correction body (62) are installed in the guide groove (61). The correction body (62) is slidably arranged in the guide groove (61). The spring (63) is installed on one side of the correction body (62) close to the center of the correction disk (60).
6. A diamond wire drawing die assembly and disassembly machine according to claim 5, characterized in that: The die sleeve installation assembly comprises a hydraulic cylinder (80) and a pressure plate (90) installed at the end of the piston rod of the hydraulic cylinder (80); a bull's eye bearing (91) is provided on one side of the pressure plate (90) facing the die sleeve.
7. A diamond wire drawing die assembly and disassembly machine according to claim 2, characterized in that: The clamping mold assembly also includes a driving motor (11) installed on the vertical frame (10), and a bidirectional lead screw (12) rotatably installed on the vertical frame (10), the output end of the driving motor (11) is connected to the bidirectional lead screw (12) via a coupling, and the bidirectional lead screw (12) and the movable frame 1 (31) and the movable frame 2 (32) are threadedly matched.
8. A diamond wire drawing die assembly and disassembly machine according to claim 7, characterized in that: Both ends of the movable frame 1 (31) and the movable frame 2 (32) are provided with slide seats (70), the two sets of slide seats (70) are threadedly matched and installed on the bidirectional lead screw (12), and the movement directions of the two sets of slide seats (70) are opposite, and the vertical frame body (10) is vertically provided with slide grooves suitable for the movement of the slide seats (70).