Automobile rear box switch module assembling equipment
By designing an automated snap-in and foam positioning device, the problem of not fully snap-in and foam pasting position deviation in the assembly of the rear trunk switch module of the car is solved, and the product pass rate and working efficiency are improved.
Patent Information
- Application Number
- CN202421151585.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-24
AI Technical Summary
During the assembly process of the car's rear trunk switch module, the snap buckle is not completely stuck in or missed, and the foam sticking position is deviated or missed, resulting in the product being unqualified.
Design a vehicle rear trunk switch module assembly equipment including snap-in device and foam positioning device, and use the down-pressure cylinder, displacement sensor and laser sensor to realize automatic pressing and detection of snaps to ensure accurate positioning and adhesion of foam .
Automatic detection of snaps and accurate positioning of foam are realized, which improves product installation quality and work efficiency and reduces manual errors.
Smart Images

Figure CN222307915U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of assembly equipment, and particularly relates to an assembly device for a switch module of a rear trunk of an automobile. Background Art
[0002] The car trunk switch module needs to be assembled with clips and foam. The clip is usually composed of a positioning piece and a fastener, and is used to connect two parts that need to be frequently disassembled. However, during the assembly process, the clip is often not fully inserted, resulting in improper assembly. Sometimes it is even missed, resulting in unqualified products. The foam is installed inside the car trunk switch module to realize the vibration function. Due to manual pasting, there are often deviations in the pasting position or missing pasting, resulting in different pasting positions for each product, resulting in unqualified products. Utility Model Content
[0003] The utility model aims to provide an automobile rear trunk switch module assembly device, which can realize the integration of buckle assembly and detection and ensure the uniformity of foam installation positions.
[0004] The purpose of the utility model is achieved as follows: a kind of automobile trunk switch module assembly equipment, including a frame, an operating table is arranged in the middle of the frame, a buckle pressing device and a foam positioning device are arranged on the operating table, the buckle pressing device includes a vertically arranged downward pressure cylinder, a slide plate is arranged on the piston rod of the downward pressure cylinder, two groups of clamping modules and pressure rods that can move up and down are arranged on the slide plate, displacement sensors are arranged on the slide plate corresponding to the clamping modules, product positioning components are arranged below the two corresponding pressure rods, a vertically arranged trunk switch module is placed on the product positioning component, the foam positioning device includes a left positioning fixture, a right positioning fixture, a front positioning plate that can move horizontally back and forth, and a rear positioning plate that can move horizontally back and forth, a horizontally arranged trunk switch module and foam are placed between the left positioning fixture and the right positioning fixture, the front and rear sides of the foam are respectively abutted against the rear side of the front positioning plate and the front side of the rear positioning plate, and a laser sensor is arranged on the operating table corresponding to the foam.
[0005] When the utility model is used, the buckle is placed at the installation place of the rear trunk switch module, the piston rod of the downward pressure cylinder is extended to drive the tightening module and the pressure rod downward, the pressure rod abuts against the buckle and presses it into the product slot, and the displacement sensor determines whether the buckle is pressed in place or whether it is leaking by detecting the stroke of the pressing module; the foam is placed on the rear trunk switch module, the front positioning plate is moved backward to the upper limit position, and the rear positioning plate is moved forward to the lower limit position, so that the front and rear sides of the foam are respectively abutted against the rear side of the front positioning plate and the front side of the rear positioning plate, so that the pasting position of the foam can be accurately located, and whether the pasting position is deviated or missed can be determined by whether the laser sensor detects the foam. Compared with the prior art, the beneficial effects of the utility model are: the buckle pressing device can automatically press the buckle in and detect the three situations of the buckle being in place, not in place and missing, so that problems can be discovered and solved in time, ensuring the quality of the product; the foam positioning device can limit the up and down displacement of the foam, and when the shock-proof foam is attached, it only needs to be left still for a few seconds to achieve the purpose of firm attachment of the shock-proof foam, without the need for time-consuming manual alignment of the sticking position, thereby improving work efficiency and the qualified rate of product installation.
[0006] As a further improvement of the utility model, the clamping module includes an upper limit member, a clamping block and a lower limit member arranged in sequence from top to bottom. The rear side of the clamping block is slidably connected to the slide plate through a linear module. A plurality of buffer springs and limit columns are arranged on the top of the clamping block. A limit groove is arranged at the bottom of the upper limit member corresponding to the limit column. The side of the clamping block is provided with a sensing plate 1 and a sensing plate 2 corresponding to the displacement sensor, and the pressure rod is arranged on the clamping block.
[0007] As a further improvement of the utility model, the cylinder body of the downward pressure cylinder is fixed on the mounting seat, and the slide plate is slidably connected to the mounting seat through a plurality of vertically arranged linear modules.
[0008] As a further improvement of the utility model, a limiting assembly is provided on the operating table corresponding to the front positioning plate and the rear positioning plate, and the limiting assembly includes an upper limit block and a lower limit block. A positioning block is provided between the upper limit block and the lower limit block corresponding to the lower side of the front positioning plate.
[0009] As a further improvement of the present invention, the front positioning plate and the rear positioning plate are respectively slidably connected to the operating table through horizontally arranged linear modules.
[0010] As a further improvement of the present invention, the product positioning assembly includes a front positioning seat and a rear positioning seat, and the rear trunk switch module is engaged between the front positioning seat and the rear positioning seat.
[0011] As a further improvement of the present invention, a safety grating is provided on the operating table at the front side corresponding to the buckle pressing device.
[0012] As a further improvement of the utility model, a display is arranged on the upper part of the frame, and the display is connected to the safety grating, the displacement sensor and the laser sensor through electrical signals, and is used to display the detection results of the safety grating, the displacement sensor and the laser sensor.
[0013] As a further improvement of the utility model, an inclined plate is provided on the upper part of the frame, a plurality of parts baskets are placed on the inclined plate, and a stop bar is provided on the lower side of the inclined plate corresponding to the bottom of the parts baskets.
[0014] As a further improvement of the utility model, four universal wheels symmetrically distributed to each other are arranged at the bottom of the frame. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0016] Figure 2 It is a schematic diagram of the three-dimensional structure of the buckle pressing device.
[0017] Figure 3 It is a schematic diagram of the three-dimensional structure of the foam positioning device.
[0018] Figure 4 The front view of the compression module.
[0019] Among them, 1 frame, 2 operating table, 3 snap-on pressing device, 301 pressure cylinder, 302 mounting seat, 303 slide plate, 304 clamping module, 304a upper limit piece, 304b clamping block, 304c lower limit piece, 304d buffer spring, 304e limit column, 304f sensor plate, 305 pressure rod, 306 displacement sensor, 4 foam positioning device, 401 left positioning fixture, 402 right positioning fixture, 403 front positioning plate, 404 rear positioning plate, 405 limit assembly, 406 laser sensor, 5 product positioning assembly, 501 front positioning seat, 502 rear positioning seat, 6 safety grating, 7 display, 8 tilting plate, 9 parts basket, 10 gear bar, 11 universal wheel. DETAILED DESCRIPTION
[0020] like Figure 1-3As shown, a vehicle trunk switch module assembly device includes a frame 1, an operating table 2 is arranged in the middle of the frame 1, and a buckle pressing device 3 and a foam positioning device 4 are arranged on the operating table 2; the buckle pressing device 3 includes a vertically arranged downward pressure cylinder 301, the cylinder body of the downward pressure cylinder 301 is fixed on the mounting seat 302, and a slide plate 303 is arranged on the piston rod of the downward pressure cylinder 301, and the slide plate 303 is slidably connected with the mounting seat 302 through a pair of vertically arranged linear modules; two groups of pressing modules 304 that can move up and down are arranged on the slide plate 303 and a pressure rod 305, a displacement sensor 306 is provided on the slide plate 303 corresponding to the pressing module 304, a product positioning assembly 5 is provided under the corresponding two pressure rods 305, and a vertically arranged rear trunk switch module is placed on the product positioning assembly 5; the foam positioning device 4 includes a left positioning fixture 401, a right positioning fixture 402, a front positioning plate 403 that can be moved horizontally forward and backward, and a rear positioning plate 404 that can be moved horizontally forward and backward. Specifically, the front positioning plate 403 and the rear positioning plate 404 are respectively slidably connected to the operating table 2 through a horizontally arranged linear module; the operating The workbench 2 is provided with a limit assembly 405 corresponding to the front positioning plate 403 and the rear positioning plate 404. The limit assembly 405 includes an upper limit block and a lower limit block. A positioning block is provided between the upper limit block and the lower limit block corresponding to the lower side of the front positioning plate 403; a horizontally arranged rear trunk switch module and foam are placed between the left positioning fixture 401 and the right positioning fixture 402, and the front and rear sides of the foam are respectively abutted against the rear side of the front positioning plate 403 and the front side of the rear positioning plate 404. A laser sensor 406 is provided on the workbench 2 corresponding to the foam; the workbench 2 is provided with a corresponding buckle pressure A safety grating 6 is arranged on the front side of the entry device 3; a display 7 is arranged on the upper part of the frame 1, and the display 7 is connected to the safety grating 6, the displacement sensor 306 and the laser sensor 406 through electrical signals, and is used to display the detection results of the safety grating 6, the displacement sensor 306 and the laser sensor 406; an inclined plate 8 is arranged on the upper part of the frame 1, and a plurality of parts baskets 9 are placed on the inclined plate 8, and a stop bar 10 is arranged on the lower side of the inclined plate 8 corresponding to the bottom of the parts basket 9; four symmetrically distributed universal wheels 11 are arranged at the bottom of the frame 1, so as to facilitate the movement of the position of the device at any time.
[0021] In this embodiment, the clamping module 304 includes an upper limit member 304a, a clamping block 304b and a lower limit member 304c which are arranged in sequence from top to bottom. The rear side of the clamping block 304b is slidably connected to the slide plate 303 through a linear module. Two buffer springs 304d and a limit column 304e are arranged on the top of the clamping block 304b. A limit groove is arranged at the bottom of the upper limit member 304a corresponding to the limit column 304e. A sensing plate 304f is arranged on the side of the clamping block 304b corresponding to the displacement sensor 306. The pressure rod 305 is arranged on the clamping block 304b. Figure 4As shown; the product positioning assembly 5 includes a front positioning seat 501 and a rear positioning seat 502, and the rear trunk switch module is engaged between the front positioning seat 501 and the rear positioning seat 502.
[0022] When the utility model is in use, the pressing stroke can be adjusted by the pressing cylinder 301 to cope with different depths of the card slots, the buffer spring 304d and the limit column 304e can ensure that there will be no overpressure during the pressing process to avoid crushing the buckle or the product, the displacement sensor 306 monitors the buckle installation, the safety grating 6 can ensure the safety of the operation process, the laser sensor 406 can monitor the installation position of the foam, and the display 7 can display the alarm information to promptly notify the personnel of the product abnormality. The advantages of the utility model are: the equipment is safe to operate, convenient and simple to use, and can promptly detect whether there is an assembly error or missing installation.
[0023] The present utility model is not limited to the above-mentioned embodiments. On the basis of the technical solution disclosed in the present utility model, technicians in this field can make some substitutions and deformations to some technical features therein according to the disclosed technical content without creative labor, and these substitutions and deformations are all within the protection scope of the present utility model.
Claims
1. An automobile trunk switch module assembly device, comprising a frame, wherein an operating table is arranged in the middle of the frame, characterized in that: The operating table is provided with a buckle pressing device and a foam positioning device, the buckle pressing device includes a vertically arranged downward pressing cylinder, the piston rod of the downward pressing cylinder is provided with a slide plate, the slide plate is provided with two groups of clamping modules and pressure rods that can move up and down, the slide plate is provided with a displacement sensor corresponding to the clamping module, a product positioning assembly is provided under the two corresponding pressure rods, a vertically arranged rear trunk switch module is placed on the product positioning assembly, the foam positioning device includes a left positioning jig, a right positioning jig, a front positioning plate that can move horizontally back and forth, and a rear positioning plate that can move horizontally back and forth, a horizontally arranged rear trunk switch module and foam are placed between the left positioning jig and the right positioning jig, the front and rear sides of the foam are respectively abutted against the rear side of the front positioning plate and the front side of the rear positioning plate, and a laser sensor is provided corresponding to the foam on the operating table.
2. The automobile trunk switch module assembly equipment according to claim 1, characterized in that: The clamping module includes an upper limit member, a clamping block and a lower limit member arranged in sequence from top to bottom. The rear side of the clamping block is slidably connected to the slide plate through a linear module. A plurality of buffer springs and limit columns are arranged on the top of the clamping block. A limit groove is arranged at the bottom of the upper limit member corresponding to the limit column. A sensing plate is arranged on the side of the clamping block corresponding to the displacement sensor. The pressure rod is arranged on the clamping block.
3. The automobile trunk switch module assembly equipment according to claim 1, characterized in that: The cylinder body of the downward pressure cylinder is fixed on the mounting seat, and the slide plate is slidably connected with the mounting seat through a plurality of vertically arranged linear modules.
4. The automobile trunk switch module assembly equipment according to claim 1, characterized in that: The operating table is provided with limit assemblies corresponding to the front positioning plate and the rear positioning plate, and the limit assemblies include an upper limit block and a lower limit block. A positioning block is provided between the upper limit block and the lower limit block corresponding to the lower side of the front positioning plate.
5. The automobile trunk switch module assembly equipment according to claim 1, characterized in that: The front positioning plate and the rear positioning plate are respectively slidably connected to the operating table through horizontally arranged linear modules.
6. The automobile trunk switch module assembly equipment according to claim 1, characterized in that: The product positioning assembly comprises a front positioning seat and a rear positioning seat, and the rear trunk switch module is clamped between the front positioning seat and the rear positioning seat.
7. The automobile trunk switch module assembly equipment according to claim 1, characterized in that: A safety grating is arranged on the operating table at the front side corresponding to the buckle pressing device.
8. The automobile trunk switch module assembly equipment according to claim 7, characterized in that: A display is arranged on the upper part of the frame, and the display is connected with the safety grating, the displacement sensor and the laser sensor through electrical signals, and is used for displaying the detection results of the safety grating, the displacement sensor and the laser sensor.
9. The automobile trunk switch module assembly equipment according to claim 1, characterized in that: An inclined plate is arranged on the upper part of the frame, a plurality of parts baskets are placed on the inclined plate, and a stop bar is arranged on the lower side of the inclined plate corresponding to the bottom of the parts baskets.
10. The automobile trunk switch module assembly equipment according to claim 1, characterized in that: The bottom of the frame is provided with four universal wheels which are symmetrically distributed with each other.