Electric plate capable of improving use efficiency

By introducing a safety clutch device and a stabilizing kit into the electric wrench, the problems of motor damage and operational hazards caused by excessive torque are solved, achieving safe protection and stable operation of the electric wrench.

CN222308709UActive Publication Date: 2025-01-07SUZHOU WELLBETTER ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202420508679.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-15
Publication Date
2025-01-07
Estimated Expiration
2034-03-15

AI Technical Summary

Technical Problem

Existing electric wrenches are prone to motor damage due to excessive torque during use. Improper operation may cause injury to the operator, and insufficient control leads to inaccurate positioning, increasing the risk of operation.

Method used

It adopts a safety clutch device, which achieves automatic separation and engagement through the cooperation of the first half clutch and the second half clutch to prevent torque overload; combined with the stability kit and the lever design, it improves operational stability and safety.

Benefits of technology

It effectively prevents torque overload from causing injury to the electric wrench and the operator, improves operational stability and safety, and ensures stable operation of the electric wrench under high torque.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electric wrench capable of improving use efficiency, and relates to the technical field of electric wrenches, and the electric wrench comprises a machine body shell, the outer surface of the machine body shell is fixedly sleeved with a stable sleeve piece, the bottom end of the machine body shell is fixedly connected with a control panel, and the outer surface of the lower end of the machine body shell is fixedly connected with a variable-speed switch; a motor is fixedly arranged at one end of the fixed ring; a speed reducer is fixedly arranged at one end of the motor; a fixed disc is fixedly arranged at one end of the speed reducer; a safety clutch device is fixedly connected to one end of the fixed disc; according to the electric wrench, the safety clutch device is arranged, so that the effect of improving the safety performance of the electric wrench is achieved, and the safety performance of the electric wrench is improved through the arrangement of the safety clutch device, and the stability of the electric wrench is improved through the arrangement of the stable sleeve piece and the stop lever. And stable holding is facilitated.
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Description

Technical Field

[0001] The present application relates to the technical field of electric switches, and in particular to an electric switch with improved usage efficiency. Background Art

[0002] An electric wrench is a wrench powered by a power source or battery. It is a tool for tightening high-strength bolts. Currently, the wrenches commonly used by people are hand tools that use the principle of leverage to twist bolts, screws, nuts and other threaded fasteners. They are mainly divided into impact wrenches, shear wrenches, angle wrenches, hydraulic wrenches, etc. They play an important role in the steel structure installation industry. Their main function is to install high-strength bolts.

[0003] After checking the announcement number: CN 218254898 U, a torque-adjustable impact wrench is disclosed. This technology discloses "including an impact electric wrench, a PLC controller is installed at one end of the impact electric wrench in the horizontal direction, a display screen that is electrically connected is provided on the PLC controller, a bump is installed at the top of the impact electric wrench, the impact electric wrench is fixedly connected to a universal tube through the bump thread, a scanner is installed at one end of the universal tube away from the bump, the scanner is wirelessly connected to the PLC controller, and the circumferential side wall of the impact electric wrench is sleeved with an annular strip and other technical solutions. This application has a novel structure, which not only improves the docking efficiency between the impact wrench and the parts, but also improves the stability of the impact wrench during the rotation process, and is suitable for promotion and other technical effects".

[0004] With respect to the above-mentioned related technologies, the inventors believe that most electric wrenches currently in use are prone to excessive motor load torque, resulting in excessive motor current and torque overload, causing motor damage, and if operated improperly, the strong torque makes it impossible for the operator to control the electric wrench in time, which may cause serious limb injuries to the operator in severe cases, increasing the danger during operation, and most electric wrenches are operated with one hand, and the control over the electric wrench is insufficient, resulting in inaccurate positioning and instability of the electric wrench. Utility Model Content

[0005] The purpose of this application is to provide an electric lever with improved efficiency, so as to improve the problem of injury to the operator and inconvenience in holding the lever firmly due to excessive torque.

[0006] The present application provides an electric switch for improving the use efficiency, which adopts the following technical solution:

[0007] An electric lever for improving use efficiency comprises a body shell, an outer surface of the body shell is fixedly sleeved with a stabilizing kit, a bottom end of the body shell is fixedly connected with a control panel, an outer surface of the lower end of the body shell is fixedly connected with a speed change switch, a fixing ring is fixedly installed inside the body shell, a motor is fixedly provided at one end of the fixing ring, a reducer is fixedly provided at one end of the motor, a fixing plate is fixedly provided at one end of the reducer, a safety clutch device is fixedly connected at one end of the fixing plate, a striking block is fixedly provided at one end of the safety clutch device, a counterweight is fixedly provided at one end of the striking block, a square shaft is fixedly connected at one end of the counterweight, a retaining spring is fixedly connected at one end of the square shaft, a rotating part is sleeved on the outer surface of the retaining spring, and the safety clutch device comprises a gear, a first half clutch is fixedly connected to the outer surface of one end of the gear, a second half clutch is meshedly connected to one end of the first half clutch, a spring is fixedly provided at one end of the second half clutch, a fixing plate is fixedly connected to one end of the spring, and a nut is fixedly connected to one end of the fixing plate.

[0008] By adopting the above technical scheme, the starting motor realizes the control of the output torque of the electric wrench, and the speed switch is pressed to start the motor. When the motor rotates, the output end drives the components in the reducer to reduce speed and increase torque, and then acts on the striking block. The striking block acts on the safety clutch device, and the resistance of the square shaft will compress the spring to operate backward, thereby driving the second half clutch to press and engage the first half clutch. When the transmission torque is overloaded, the axial separation between the toothed engaging grooves overcomes the elastic force of the spring, so that the second half clutch leaves the first half clutch. When the torque returns to normal, the first half clutch and the second half clutch are automatically combined again, thereby achieving the purpose of automatically preventing excessive torque safety protection. When the spring rebounds after the striking block passes through the square shaft, it pushes the striking block forward. At this time, the striking block will quickly hit the square shaft due to inertia, thereby achieving the purpose of protecting the electric wrench and the operator from injury while generating strong torque.

[0009] Optionally, the stabilization kit includes a fixing ring, a fixing block is fixedly connected to an outer surface of one side of the fixing ring, a fixing shaft is inserted through a middle portion of the fixing block, and handles are fixedly connected to outer surfaces of both ends of the fixing shaft.

[0010] By adopting the above technical solution, it is convenient for the operator to hold the switch firmly through the handle.

[0011] Optionally, the output end of the motor passes through the reducer, the fixed disk, the safety clutch device and the striking block respectively and is fixedly connected to the square shaft.

[0012] By adopting the above technical solution, the output end of the motor can drive the safety clutch device, the rotating part and the striking block at the same time.

[0013] Optionally, a battery pin is fixedly connected to the bottom end of the control board.

[0014] By adopting the above technical solution, the battery pins play a role in connecting and fixing the battery.

[0015] Optionally, outer surfaces at both ends of the housing are commonly connected with a blocking rod, and the blocking rod is in an "L" shape.

[0016] By adopting the above technical solution, the barrier rod can effectively protect the operator's hands from being hurt by foreign objects when the operator is operating.

[0017] Optionally, one end of the first half clutch and the second half clutch are both provided with tooth grooves for use with each other.

[0018] By adopting the above technical solution, the first half clutch and the second half clutch can achieve the purpose of separation and engagement through the toothed engagement groove under the condition of torque overload.

[0019] Optionally, a through circular groove is provided inside the square shaft.

[0020] The purpose of adopting the above technical solution is to facilitate the connection and installation of other connecting components.

[0021] Optionally, the handle is "U"-shaped, and the handle is located on one side of the upper portion of the housing.

[0022] By adopting the above technical solution, it is convenient for operators to further stabilize the handle when operating the electric switch, thereby improving the stability and portability of the operation.

[0023] In summary, the present application includes at least one of the following beneficial technical effects:

[0024] 1. The utility model provides a safety clutch device so that the electric wrench can be automatically separated and engaged through the cooperation of the first half clutch and the second half clutch when it is started. When the torque is overloaded, the electric wrench stops rotating as the second half clutch is separated, thereby preventing the torque overload from causing harm to the operator, thereby improving the safety performance of the electric wrench.

[0025] 2. The utility model provides a stabilizing kit so that the operator can stabilize and reduce the shaking and deviation of the electric wrench caused by rotation by holding the handle while starting the electric wrench, and provides a baffle to effectively block external forces or foreign objects from the front, protecting the operator's hands from injury, thereby achieving a more stable and easy-to-carry effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the structure of the utility model.

[0027] Figure 2 It is a partial structural schematic diagram of the utility model.

[0028] Figure 3 It is a schematic diagram of the main structure of the utility model.

[0029] Figure 4 It is a schematic diagram of the safety clutch device of the utility model.

[0030] In the figure, 1. body shell; 2. stabilizing kit; 3. fixing ring; 4. speed switch; 5. gear lever; 6. control panel; 62. battery pin; 21. fixing ring; 22. fixing shaft; 23. fixing block; 24. handle; 31. motor; 32. reducer; 33. fixing plate; 34. safety clutch device; 35. striking block; 350. counterweight; 36. square shaft; 37. retaining spring; 38. rotating part; 341. gear; 342. first half clutch; 343. second half clutch; 344. spring; 345. fixing plate; 346. nut. DETAILED DESCRIPTION

[0031] The following is combined with Figure 1 -Attached Figure 4 , further details of this application are given.

[0032] Example 1

[0033] Improve the efficiency of the electric switch, refer to Figure 1 , Figure 3 and Figure 4, comprising a body shell 1, the outer surface of the body shell 1 is fixedly sleeved with a stabilizing kit 2, the bottom end of the body shell 1 is fixedly connected with a control board 6, the lower end outer surface of the body shell 1 is fixedly connected with a speed switch 4, the inside of the body shell 1 is fixedly installed with a fixing ring 3, one end of the fixing ring 3 is fixedly provided with a motor 31, one end of the motor 31 is fixedly provided with a reducer 32, one end of the reducer 32 is fixedly provided with a fixing plate 33, one end of the fixing plate 33 is fixedly connected with a safety clutch device 34, one end of the safety clutch device 34 is fixedly provided with a striking block 35, A counterweight 350 is fixedly provided at one end of the striking block 35, a square shaft 36 is fixedly connected to one end of the counterweight 350, a retaining spring 37 is fixedly connected to one end of the square shaft 36, a rotating member 38 is sleeved on the outer surface of the retaining spring 37, and the safety clutch device 34 includes a gear 341, a first half clutch 342 is fixedly connected to the outer surface of one end of the gear 341, a second half clutch 343 is meshedly connected to one end of the first half clutch 342, a spring 344 is fixedly provided at one end of the second half clutch 343, a fixing plate 345 is fixedly connected to one end of the spring 344, One end of the fixing plate 345 is fixedly connected with a nut 346, and the circuit system of the control board 6 is connected to the motor 31, so as to realize the control of the output torque of the electric wrench. The speed change switch 4 is pressed to start the motor 31. When the motor 31 rotates, the output end drives the components in the reducer 32 to reduce speed and increase torque, and then acts on the striking block 35. The striking block 35 acts on the safety clutch device 34. The resistance of the square shaft 36 will compress the spring 344 to operate backward, thereby driving the second half clutch 343 to press and engage the first half clutch 342. When the transmission torque is overloaded, the toothed engaging grooves are The axial separation overcomes the elastic force of the spring 344, so that the second half clutch 343 leaves the first half clutch 342. When the torque returns to normal, the first half clutch 342 and the second half clutch 343 are automatically combined again, thereby achieving the purpose of automatically preventing excessive torque for safety protection. When the spring 344 behind the striking block 35 passes through the square shaft 36 and rebounds, it pushes the striking block 35 to move forward. At this time, the striking block 35 will quickly hit the square shaft 36 due to inertia, thereby achieving the purpose of protecting the electric wrench and the operator from injury while generating strong torque.

[0034] Reference Figure 3 The output end of the motor 31 passes through the reducer 32, the fixed plate 33, the safety clutch device 34 and the striking block 35 respectively and is fixedly connected to the square shaft 36.

[0035] Reference Figure 1 The bottom end of the control board 6 is fixedly connected with a battery pin 62 .

[0036] Reference Figure 1 The outer surfaces of both ends of the body shell 1 are connected with a blocking rod 5, and the blocking rod 5 is "L" shaped.

[0037] Reference Figure 4One end of the first half clutch 342 and the second half clutch 343 are both provided with tooth grooves for mutual cooperation.

[0038] Reference Figure 3 A through circular groove is provided inside the square shaft 36 .

[0039] Reference Figure 1 The handle 24 is U-shaped and is located on one side of the upper portion of the housing 1 .

[0040] The implementation principle of the embodiment of the present application is as follows: the output torque of the electric wrench is controlled by the motor 31, the speed change switch 4 is pressed to start the motor 31, and when the motor 31 rotates, the output end drives the components in the reducer 32 to reduce speed and increase torque, and then acts on the striking block 35, and the striking block 35 acts on the safety clutch device 34, and the resistance of the square shaft 36 will compress the spring 344 to operate backward, thereby driving the second half clutch 343 to press and engage the first half clutch 342, and when the transmission torque is overloaded, the axial separation between the toothed engaging grooves overcomes the elastic force of the spring 344, so that the second half clutch 343 leaves The first half clutch 342, when the torque returns to normal, the first half clutch 342 and the second half clutch 343 are automatically combined again, thereby achieving the purpose of automatically preventing excessive torque for safety protection. When the striking block 35 rebounds through the spring 344 behind the square shaft 36, it pushes the striking block 35 to move forward. At this time, the striking block 35 will quickly hit the square shaft 36 due to inertia, thereby achieving the purpose of protecting the electric wrench and the operator from harm while generating strong torque. At this time, the operator can fix and position the rotating part 38 through the retaining spring 37 connected to the square shaft 36.

[0041] Example 2

[0042] The difference between this embodiment and embodiment 1 is that:

[0043] Reference Figure 2 The stabilizing kit 2 includes a fixing ring 21, a fixing block 23 is fixedly connected to the outer surface of one side of the fixing ring 21, a fixing shaft 22 is inserted in the middle of the fixing block 23, and the outer surfaces of both ends of the fixing shaft 22 are commonly connected to the handle 24. During the operation, the stabilizing kit 2 is used, and the other hand of the operator further holds and stabilizes the electric wrench through the fixing ring 21 on the fixing block 23 fixedly connected to the handle 24, and the barrier rod 5 is used to prevent external forces from harming the hands.

[0044] The embodiments of this specific implementation are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. The same components are represented by the same figure marks. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. An electric switch for improving use efficiency, comprising a housing (1), characterized in that: The outer surface of the machine housing (1) is fixedly sleeved with a stabilizing kit (2); the bottom end of the machine housing (1) is fixedly connected with a control panel (6); the outer surface of the lower end of the machine housing (1) is fixedly connected with a speed change switch (4); a fixing ring (3) is fixedly installed inside the machine housing (1); a motor (31) is fixedly installed at one end of the fixing ring (3); a reducer (32) is fixedly installed at one end of the motor (31); and a speed reducer (32) is fixedly installed at one end of the speed reducer (32). A fixed plate (33) is provided, one end of the fixed plate (33) is fixedly connected to a safety clutch device (34), one end of the safety clutch device (34) is fixedly provided with a striking block (35), one end of the striking block (35) is fixedly provided with a counterweight block (350), one end of the counterweight block (350) is fixedly connected to a square shaft (36), one end of the square shaft (36) is fixedly connected to a retaining spring (37), and the outer surface of the retaining spring (37) is sleeved with a rotating member (38); The safety clutch device (34) comprises a gear (341), one end of the gear (341) is fixedly connected to the outer surface of a first half clutch (342), one end of the first half clutch (342) is meshingly connected to the second half clutch (343), one end of the second half clutch (343) is fixedly provided with a spring (344), one end of the spring (344) is fixedly connected to a fixing plate (345), and one end of the fixing plate (345) is fixedly connected to a nut (346).

2. The electric switch for improving the use efficiency according to claim 1, characterized in that: The stabilizing kit (2) comprises a fixing ring (21), a fixing block (23) being fixedly connected to an outer surface of one side of the fixing ring (21), a fixing shaft (22) being inserted through the middle of the fixing block (23), and a handle (24) being fixedly connected to an outer surface of the fixing shaft (22).

3. The electric switch for improving the use efficiency according to claim 1, characterized in that: The output end of the motor (31) passes through the reducer (32), the fixed disk (33), the safety clutch device (34) and the striking block (35) respectively and is fixedly connected to the square shaft (36).

4. The electric switch for improving the use efficiency according to claim 1, characterized in that: The bottom end of the control board (6) is fixedly connected with a battery pin (62).

5. The electric switch for improving the use efficiency according to claim 1, characterized in that: The outer surfaces of both ends of the machine body shell (1) are commonly connected to a blocking rod (5), and the blocking rod (5) is in an "L" shape.

6. The electric switch for improving the use efficiency according to claim 1, characterized in that: One end of the first half clutch (342) and the second half clutch (343) are both provided with tooth grooves for use in coordination with each other.

7. The electric switch for improving the use efficiency according to claim 1, characterized in that: A through circular groove is provided inside the square shaft (36).

8. The electric switch for improving the use efficiency according to claim 2, characterized in that: The handle (24) is U-shaped, and is located on one side of the upper portion of the machine body shell (1).

Citation Information

Patent Citations

  • Torque-adjustable impact wrench

    CN218254898U