Wood processing production line

By introducing automated sawing and skin separation mechanisms into the wood processing production line, the problems of complex machinery, low efficiency and major safety hazards in the traditional wood processing production model are solved, and efficient and safe wood skin removal, and the cutting and cutting of the wood is achieved. The slicing process reduces production costs.

CN222309171UActive Publication Date: 2025-01-07广东华顺鹏机械有限公司
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Patent Information

Application Number
CN202420405391.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-01
Publication Date
2025-01-07
Estimated Expiration
2034-03-01

AI Technical Summary

Technical Problem

The traditional wood processing and production model has problems such as complex mechanical structure, low efficiency, high safety risks, high labor intensity and high cost. Especially in the process of wood sawing and edge strip removal, a large amount of manual assistance is required, and there are major safety risks.

Method used

A wood processing production line is designed, and the wood is realized by connecting the first sawing mechanism, the first skin separation mechanism, the pushing mechanism, the second sawing mechanism, the second skin separation mechanism and the third sawing mechanism to realize the sequential connection of the wood. The removal of edge skin, square and slice are highly automated, without manual assistance, simplifying mechanical structure, improving production efficiency and safety.

Benefits of technology

It realizes automatic skin removal, square and slicing of wood, improves production efficiency and safety, reduces production costs, simplifies mechanical structure, and reduces manual assistance needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wood processing production line which comprises a first saw cutting mechanism, a first edge skin separating mechanism, a pushing-over mechanism, a second saw cutting mechanism, a second edge skin separating mechanism and a third saw cutting mechanism. The first sawing mechanism, the first edge skin separating mechanism, the pushing-over mechanism, the second sawing mechanism, the second edge skin separating mechanism and the third sawing mechanism are connected in sequence. The utility model belongs to the field of wood processing and production, can achieve edge skin removal, squaring and slicing of wood, is high in automation degree, does not need manual assistance, and improves production efficiency and safety.
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Description

Technical Field

[0001] The utility model relates to the field of wood processing and production, in particular to a wood processing production line. Background Art

[0002] The general process of wood processing and production is: cut the original strips into wood sections of a certain length according to standard or special regulations on size, shape, quality, and continue to obtain square materials or boards through processes such as peeling and sawing.

[0003] The traditional production model of sawing wood into wood segments is: the cutting saw cuts the 2-meter-long wood into four small segments of 0.5 meters, and then smashes it directly to the ground from a height of about 2 meters. At the same time, it is necessary to manually classify the sawn wood segments and place them on the material cart under the cutting saw, so as to realize the manual transportation and manual reversing of the wood segments; or a kicking mechanism is directly set up after a simple conveyor line to kick the wood segments to the ground. Not only does it need to set up a subsequent structure to reverse the kicked wood segments, but there are also great safety hazards in the process of kicking the wood segments directly to the ground.

[0004] The traditional production model for wood peeling and sawing and squaring is to set up three multi-blade saws and cooperate with manual work. The first multi-blade saw is responsible for sawing the upper and lower bark of the wood, the second multi-blade saw is responsible for sawing the left and right bark of the wood and squaring it, and the third multi-blade saw is responsible for cutting the square material into sheets. Each multi-blade saw is equipped with at least two workers who work at the feed inlet and discharge outlet of the multi-blade saw respectively, and are responsible for loading and unloading wood, manually changing the direction of wood and recovering the bark, etc. The labor intensity is high and there are great safety hazards. Alternatively, the wood is transported and flipped by a squirrel cage flipping method. For bark removal, the traditional four-sided clamping is used to send it out, and then the left and right clamps are opened to drop the bark in the left and right directions, which limits the usage scenarios.

[0005] The traditional wood processing production process has a complex mechanical structure and low efficiency, and the yield rate of traditional wood processing equipment is low and the cost is high. Utility Model Content

[0006] In order to overcome the shortcomings of the prior art, the utility model provides a wood processing production line, which can realize wood edge removal, squaring and slicing by sequentially connecting a first sawing mechanism, a first edge skin separation mechanism, a pushing mechanism, a second sawing mechanism, a second edge skin separation mechanism and a third sawing mechanism. The automation degree is high, no manual assistance is required, and the production efficiency and safety are improved.

[0007] The utility model is implemented by the following technical solutions:

[0008] A wood processing production line, comprising:

[0009] A first sawing mechanism, the first sawing mechanism saws the edge of the wood from the side;

[0010] A first side skin separation mechanism, the first side skin separation mechanism is used to separate the side skin;

[0011] A pushing mechanism, which is used to push down the wood to achieve the direction change of the wood;

[0012] A second sawing mechanism, the second sawing mechanism saws the edge of the wood from the side, and the second sawing mechanism squares the wood to obtain square materials;

[0013] A second side skin separation mechanism, the second side skin separation mechanism is used to separate the side skin;

[0014] A third sawing mechanism, the third sawing mechanism is used to slice the square material to obtain sheet material;

[0015] The first sawing mechanism, the first edge skin separation mechanism, the pushing mechanism, the second sawing mechanism, the second edge skin separation mechanism and the third sawing mechanism are connected in sequence.

[0016] In a preferred embodiment, the first sawing mechanism comprises a first sawing conveyor line and a plurality of first saw blades, and the plurality of first saw blades are arranged side by side;

[0017] The second sawing mechanism comprises a second sawing conveying line and a plurality of second saw blades, wherein the plurality of second saw blades are arranged side by side;

[0018] The third sawing mechanism includes a third sawing conveying line and a plurality of third saw blades, and the plurality of third saw blades are arranged side by side.

[0019] In a preferred embodiment, the pushing mechanism includes a pushing member and a pushing detection member. When the pushing detection member detects the wood, the pushing member pushes the wood to achieve the reversal of the wood.

[0020] In a preferred embodiment, the first edge skin separation mechanism includes a first edge skin conveying line, and the second edge skin separation mechanism includes a second edge skin conveying line;

[0021] The first sawing conveyor line and the second sawing conveyor line are arranged along the same central axis, the discharge end of the first sawing conveyor line is arranged close to the feed end of the second sawing conveyor line, and the width of the feed end of the second sawing conveyor line is smaller than the width of the discharge end of the first sawing conveyor line, the width of the feed end of the second sawing conveyor line is substantially equal to the width of the wood after one edge skin sawing, and the first edge skin conveyor line is arranged below the discharge end of the first sawing conveyor line and the feed end of the second sawing conveyor line;

[0022] The second sawing conveyor line and the third sawing conveyor line are arranged along the same central axis, the discharge end of the second sawing conveyor line is arranged close to the feed end of the third sawing conveyor line, and the width of the feed end of the third sawing conveyor line is smaller than the width of the discharge end of the second sawing conveyor line, the width of the feed end of the third sawing conveyor line is roughly equal to the width of the wood after the second edge skin sawing, and the second edge skin conveyor line is arranged below the discharge end of the second sawing conveyor line and the feed end of the third sawing conveyor line.

[0023] In a preferred embodiment, the wood processing production line includes at least one centering mechanism, which is arranged at the feeding port position of the second sawing mechanism;

[0024] The centering mechanism includes a centering piece and a centering detection piece. The two centering pieces are symmetrically arranged on the left and right sides of the feeding end of the second sawing conveyor line. When the centering detection piece detects the wood, the two centering pieces simultaneously push the wood close to the central axis of the second sawing conveyor line.

[0025] In a preferred embodiment, the third sawing conveyor line includes a first differential conveying chain, a second differential conveying chain and a tipping wheel, the first differential conveying chain and the second differential conveying chain are arranged side by side, and the conveying speed of the first differential conveying chain is lower than the conveying speed of the second differential conveying chain, and the feed port of the third sawing mechanism is arranged close to the discharge end of the second differential conveying chain;

[0026] The tipping wheel is tiltedly arranged on the first differential conveying chain and the second differential conveying chain, and is used for turning over the square material on the first differential conveying chain and guiding it onto the second differential conveying chain.

[0027] In a preferred embodiment, the wood processing production line includes an edge-pushing mechanism, which is arranged at the feed inlet of the third sawing mechanism;

[0028] The edge mechanism includes a positioning member, an edge member and an edge detection member. The positioning member and the edge member are respectively arranged on both sides of the second differential conveying chain. When the edge detection member detects the square material, the edge member pushes the square material to approach the positioning member.

[0029] In a preferred embodiment, the wood processing production line includes a feeding mechanism, which is arranged at the feeding port of the first saw blade mechanism and is connected to the first saw blade mechanism;

[0030] The feeding mechanism includes an incoming material conveying line, a kicking piece and a dropping hopper. The dropping hopper is arranged on one side of the incoming material conveying line, and the kicking piece is arranged on the other side of the incoming material conveying line. The kicking piece is used to kick the wood on the incoming material conveying line to the dropping hopper.

[0031] The feeding opening of the dropping hopper is larger than the discharging opening of the dropping hopper.

[0032] In a preferred embodiment, the loading mechanism includes a blanking conveyor line, a storage bin and a pushing piece. The blanking conveyor line is arranged at the discharge port of the blanking hopper, the storage bin is arranged on one side of the blanking conveyor line, and the pushing piece is arranged on the other side of the blanking conveyor line. The pushing piece is used to push the wood on the blanking conveyor line to the storage bin.

[0033] In a preferred embodiment, the wood processing production line includes a discharging mechanism, and the discharging port of the first sawing mechanism and the discharging port of the second sawing mechanism are both provided with a discharging mechanism;

[0034] The discharging mechanism comprises a discharging pressure wheel, and a plurality of discharging pressure wheels are rotatably arranged above the discharging port of the first sawing mechanism and above the discharging port of the second sawing mechanism.

[0035] In summary, the utility model has the following technical effects:

[0036] 1. The utility model can realize the edge bark removal, squaring and slicing of wood by sequentially connecting the first sawing mechanism, the first edge skin separation mechanism, the pushing mechanism, the second sawing mechanism, the second edge skin separation mechanism and the third sawing mechanism, with a high degree of automation, without manual assistance, and improving production efficiency and safety.

[0037] 2. The utility model utilizes the first sawing mechanism, the first edge skin separation mechanism, the pushing mechanism, and the second sawing mechanism to cooperate with each other. When the sawing directions of the first sawing mechanism and the second sawing mechanism remain unchanged, the edge skin of the wood in the left and right directions and the edge skin of the wood in the upper and lower directions can be sawed, thereby simplifying the mechanical structure and reducing the production cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] Figure 1 It is a structural schematic diagram of the first sawing mechanism, the first edge skin separation mechanism, the pushing mechanism, the second sawing mechanism, the second edge skin separation mechanism and the third sawing mechanism of the embodiment of the wood processing production line of the utility model;

[0039] Figure 2 The utility model wood processing production line embodiment Figure 1 Schematic diagram of some structures;

[0040] Figure 3 The utility model wood processing production line embodiment Figure 1 Schematic diagram of some structures;

[0041] Figure 4 The utility model wood processing production line embodiment Figure 1 Schematic diagram of some structures;

[0042] Figure 5It is a top view schematic diagram of a first edge skin separation mechanism of an embodiment of a wood processing production line of the utility model;

[0043] Figure 6 It is a top view schematic diagram of the second edge skin separation mechanism of the wood processing production line embodiment of the utility model;

[0044] Figure 7 It is a schematic diagram of the structure of the feeding mechanism of an embodiment of the utility model;

[0045] Figure 8 It is a schematic diagram of the structure of the feeding mechanism of an embodiment of the utility model;

[0046] Fig. 9 This is a schematic diagram of the structure of the drop hopper in an embodiment of the utility model;

[0047] Fig.10 This is a schematic diagram of the structure of the drop hopper in an embodiment of the utility model;

[0048] Fig.11 It is a schematic diagram of the processing process of an embodiment of the utility model.

[0049] The meanings of the reference numerals are as follows:

[0050] 10. First sawing mechanism, 101. First sawing conveying line, 20. First edge skin separation mechanism, 201. First edge skin conveying line, 30. Pushing mechanism, 301. Pushing member, 40. Second sawing mechanism, 401. Second sawing conveying line, 50. Second edge skin separation mechanism, 501. Second edge skin conveying line, 60. Third sawing mechanism, 601. Third sawing conveying line, 6011. First differential conveying chain, 6012 , the second differential conveyor chain, 6013, the tipping wheel, 70, the centering mechanism, 701, the centering part, 702, the centering detection part, 80, the side mechanism, 801, the positioning part, 802, the side part, 90, the loading mechanism, 901, the incoming material conveyor line, 902, the kicking part, 903, the dropping hopper, 904, the dropping material conveyor line, 905, the storage bin, 906, the pushing part, 100, the discharging mechanism, 1001, the discharging pressure wheel. DETAILED DESCRIPTION

[0051] For better understanding and implementation, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0052] In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0053] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0054] See also Figure 1-Figure 11 The utility model discloses a wood processing production line, comprising: a first sawing mechanism 10, the first sawing mechanism 10 saws the edge of the wood from the side; a first edge separation mechanism 20, the first edge separation mechanism 20 is used to separate the edge; a push-down mechanism 30, the push-down mechanism 30 is used to push the wood to achieve the change of direction of the wood; a second sawing mechanism 40, the second sawing mechanism 40 saws the edge of the wood from the side, and the second sawing mechanism 40 squares the wood to obtain square materials; a second edge separation mechanism 50, the second edge separation mechanism 50 is used to separate the edge; a third sawing mechanism 60, the third sawing mechanism 60 is used to slice the square material to obtain sheet materials; the first sawing mechanism 10, the first edge separation mechanism 20, the push-down mechanism 30, the second sawing mechanism 40, the second edge separation mechanism 50 and the third sawing mechanism 60 are connected in sequence.

[0055] The utility model can realize the edge bark removal, squaring and slicing of wood by sequentially connecting the first sawing mechanism 10, the first edge skin separation mechanism 20, the pushing mechanism 30, the second sawing mechanism 40, the second edge skin separation mechanism 50 and the third sawing mechanism 60, with a high degree of automation, without the need for manual assistance, thereby improving production efficiency and safety.

[0056] It can be understood that the pushing mechanism 30 is used to push down the wood so as to achieve the reversal of the wood, that is, the utility model utilizes the first sawing mechanism 10, the first edge skin separation mechanism 20, the pushing mechanism 30, and the second sawing mechanism 40 to cooperate with each other. After the left and right edges of the wood are sawed and separated by the first sawing mechanism 10, the wood is rotated 90 degrees around its central axis, and the upper and lower edges of the wood are rotated to its left and right directions, and are sawed and separated by the second sawing mechanism 40, thereby achieving the sawing of the left and right edges of the wood and the upper and lower edges of the wood without changing the sawing directions of the first sawing mechanism 10 and the second sawing mechanism 40, thereby simplifying the mechanical structure and reducing production costs.

[0057] In an embodiment of the utility model, the first sawing mechanism 10 includes a first sawing conveyor line 101 and a plurality of first saw blades, which are arranged side by side; the second sawing mechanism 40 includes a second sawing conveyor line 401 and a plurality of second saw blades, which are arranged side by side; the third sawing mechanism 60 includes a third sawing conveyor line 601 and a plurality of third saw blades, which are arranged side by side; the pushing mechanism 30 includes a pushing member 301 and a pushing detection member, and when the pushing detection member detects wood, the pushing member 301 pushes the wood to achieve the reversal of the wood.

[0058] Preferably, the first sawing mechanism 10 includes a first sawing conveyor line 101 and two first saw blades, the two first saw blades are arranged side by side, and the two first saw blades are used to saw the left and right edges of the wood; the second sawing mechanism 40 includes a second sawing conveyor line 401 and three second saw blades, the three second saw blades are arranged side by side, two of the second saw blades are used to saw the left and right edges of the wood after the switch, and the other second saw blade is used to square the wood after the switch, that is, the wood is sawn and squared in the second sawing mechanism 40 to obtain square materials; the third sawing mechanism 60 includes a third sawing conveyor line 601 and three third saw blades, the three third saw blades are arranged side by side, and the three third saw blades are used to slice square materials to obtain sheet materials.

[0059] It should be noted that the first sawing mechanism 10, the second sawing mechanism 40 and the third sawing mechanism 60 are all existing multi-blade saw mechanisms, and how to saw edge skin, how to saw square materials and how to saw sliced ​​materials are existing technologies and will not be repeated here.

[0060] Specifically, the knocking detection member is a push switch or a proximity switch, that is, a gravity sensor or a distance sensor is used to trigger the knocking member 301; when the push switch or the proximity switch detects that wood has passed, the knocking member 301 is triggered to push the wood down.

[0061] More specifically, the pushing member 301 includes a pushing cylinder and a pushing wheel. The pushing wheel is arranged at the output end of the pushing cylinder. When the pressing switch or the proximity switch detects that the wood passes through, the output end of the pushing cylinder is triggered to push out, and the pushing wheel pushes down the wood, thereby realizing the reversal of the wood.

[0062] Of course, in other embodiments, the pushing member 301 is driven by a motor, and the specific driving method of the pushing member 301 is determined according to actual conditions and is not limited thereto.

[0063] In the embodiment of the utility model, the first edge skin separation mechanism 20 includes a first edge skin conveyor line, and the second edge skin separation mechanism 50 includes a second edge skin conveyor line 501; the first sawing conveyor line 101 and the second sawing conveyor line 401 are arranged along the same central axis, the discharge end of the first sawing conveyor line 101 is arranged close to the feed end of the second sawing conveyor line 401, and the width of the discharge end of the first sawing conveyor line 101 is greater than the width of the feed end of the second sawing conveyor line 401, and the width of the feed end of the second sawing conveyor line 401 is approximately equal to the width of the wood after one edge skin sawing, and the first edge skin conveyor line is arranged on the first sawing conveyor line The second sawing conveyor line 401 and the third sawing conveyor line 601 are arranged along the same central axis, the discharge end of the second sawing conveyor line 401 is arranged close to the feed end of the third sawing conveyor line 601, and the width of the discharge end of the second sawing conveyor line 401 is greater than the width of the feed end of the third sawing conveyor line 601, the width of the feed end of the third sawing conveyor line 601 is approximately equal to the width of the wood after the second edge skin sawing, and the second edge skin conveyor line 501 is arranged at the discharge end of the second sawing conveyor line 401 and below the feed end of the third sawing conveyor line 601.

[0064] It can be understood that after the wood has completed one edge sawing through the first sawing mechanism 10, the edge sawed off is still conveyed together with the wood on the first sawing conveyor line 101. In order to separate the edge bark from the wood, the utility model arranges the width of the feed end of the second sawing conveyor line 401 to be smaller than the width of the discharge end of the first sawing conveyor line 101, and the width of the feed end of the second sawing conveyor line 401 is roughly equal to the width of the wood after one edge sawing. When the edge bark cut off is conveyed from the first sawing conveyor line 101 to the second sawing conveyor line 401 together with the wood, due to the width limitation of the feed end of the second sawing conveyor line 401, the edge bark naturally falls from both sides of the feed end of the second sawing conveyor line 401 to the first edge bark conveyor line located below, and the first edge bark conveyor line conveys the edge bark that falls on it to the recovery mechanism, so as to prevent the edge bark cut off from entering the second sawing mechanism 40 and affecting the positioning and sawing of the wood.

[0065] Specifically, in order to allow the edge skin to fall onto the first edge skin conveyor line instead of falling during transportation on the first sawing conveyor line 101, the overall width of the first sawing conveyor line 101 is greater than the diameter of the wood that has not been sawn, thereby facilitating the transportation of the edge skin on the first sawing conveyor line 101.

[0066] Similarly, after the wood has completed the secondary edge sawing through the second sawing mechanism 40, the secondary edge sawing is still conveyed together with the wood on the second sawing conveyor line 401. In order to separate the edge bark from the wood, the utility model arranges the width of the feed end of the third sawing conveyor line 601 to be smaller than the width of the discharge end of the second sawing conveyor line 401. The width of the feed end of the third sawing conveyor line 601 is roughly equal to the width of the wood after the secondary edge bark sawing. When the sawn edge bark is conveyed from the second sawing conveyor line 401 to the third sawing conveyor line 601 together with the wood, due to the width limitation of the feed end of the third sawing conveyor line 601, the edge bark naturally falls from both sides of the feed end of the third sawing conveyor line 601 to the second edge bark conveyor line 501 located below. The second edge bark conveyor line 501 conveys the edge bark that falls on it to the recovery mechanism, thereby preventing the secondary sawn edge bark from entering the third sawing mechanism 60 and affecting the positioning and sawing of the square materials.

[0067] Specifically, in order to ensure that the edge skin can fall onto the second edge skin conveyor line 501 instead of falling during transportation on the second sawing conveyor line 401, the overall width of the rear section of the second sawing conveyor line 401 is greater than the diameter of the wood that has not been sawn by the edge skin, thereby facilitating the transportation of the edge skin on the second sawing conveyor line 401. The feeding end of the second sawing conveyor line 401 is located at the front section of the second sawing conveyor line 401.

[0068] More specifically, see Fig.11 Assuming that the wood is a round log, the diameter of the wood before the edge sawing is 2a, the width of the wood after the first edge sawing is b, and the width of the wood after the second edge sawing is also b; preferably, The wood yield is c, Thus, c=0.64, the yield rate of conventional wood processing equipment is relatively low, the yield rate of conventional wood processing equipment is only 50% or lower than 50%, and the utility model improves the yield rate of wood processing.

[0069] In an embodiment of the utility model, the wood processing production line includes at least one centering mechanism 70, which is arranged at the feed port of the second sawing mechanism 40; the centering mechanism 70 includes a centering piece 701 and a centering detection piece 702, and the two centering pieces 701 are symmetrically arranged on the left and right sides of the feed end of the second sawing conveyor line 401. When the centering detection piece 702 detects the wood, the two centering pieces 701 simultaneously push the wood close to the center axis of the second sawing conveyor line 401.

[0070] Preferably, the wood processing production line comprises two centering mechanisms 70 arranged in sequence.

[0071] Specifically, the centering detection member 702 is a push switch or a proximity switch, that is, the centering member 701 is triggered by a gravity sensor or a distance sensor; when the push switch or the proximity switch detects that the wood passes through, the centering member 701 is triggered to push the wood close to the central axis of the second sawing conveyor line 401.

[0072] More specifically, the centering member 701 includes a centering motor, a centering rocker and a centering wheel. The centering wheel is arranged at one end of the centering rocker, and the output end of the centering motor is arranged at the other end of the centering rocker. When the pressing switch or the proximity switch detects that the wood passes through, the output end of the centering motor is triggered to rotate, and the centering rocker swings to push the wood close to the central axis of the second sawing conveyor line 401, thereby achieving the centering of the wood; the centering setting of the wood is beneficial to the subsequent sawing accuracy of the wood. In this way, two or three centering mechanisms 70 can be set to center the wood, thereby improving the sawing accuracy. The number of centering mechanisms 70 can be determined according to the length of the feeding end of the second sawing conveyor line 401.

[0073] Of course, in other embodiments, the centering member 701 is driven by a cylinder, and the cylinder directly pushes the wood close to the central axis of the second sawing conveyor line 401 through the centering wheel. The specific driving method of the knocking member 301 depends on the actual situation and is not limited to this.

[0074] In an embodiment of the utility model, the third sawing conveyor line 601 includes a first differential conveying chain 6011, a second differential conveying chain 6012 and a tipping wheel 6013. The first differential conveying chain 6011 and the second differential conveying chain 6012 are arranged side by side, and the conveying speed of the first differential conveying chain 6011 is lower than the conveying speed of the second differential conveying chain 6012. The feed port of the third sawing mechanism 60 is arranged close to the discharge end of the second differential conveying chain 6012; the tipping wheel 6013 is obliquely arranged on the first differential conveying chain 6011 and the second differential conveying chain 6012, and the tipping wheel 6013 is used to turn over the square material on the first differential conveying chain 6011 and guide it onto the second differential conveying chain 6012.

[0075] Specifically, the purpose of setting the first differential conveying chain 6011, the second differential conveying chain 6012 and the tipping wheel 6013 is to ensure that the two square materials obtained by the second sawing mechanism 40 can be arranged in a front-to-back order and enter the third sawing mechanism 60 for sawing. In this way, the situation where two square materials enter the third sawing mechanism 60 at the same time is avoided, which facilitates the positioning and sawing of a single square material in the third sawing mechanism 60, thereby improving the accuracy of sawing the square materials.

[0076] In order to better realize that the two square materials are arranged in a front-to-back order and enter the third sawing mechanism 60, the conveying speed of the second differential conveying chain 6012 is controlled so that the two square materials are conveyed one after the other to avoid interference between the square materials; and a plurality of second differential conveying chains 6012 arranged in parallel are arranged, and cooperate with the tilted tipping wheels 6013 to facilitate the square materials on the first differential conveying chain 6011 to change direction to the second differential conveying chain 6012, and finally all the square materials enter the third sawing mechanism 60 through the feed port of the third sawing mechanism 60.

[0077] More specifically, the tipping wheel 6013 is rotatably arranged above the third sawing conveyor line 601 through a bracket. In this way, when the square material is conveyed on the third sawing conveyor line 601, the upper part of the square material touches the tipping wheel 6013, thereby realizing the turning over of the square material. The turning over of the square material makes the long side of the square material face upward, which is beneficial for the third sawing mechanism 60 to saw the square material into a suitable number of sheets.

[0078] In an embodiment of the utility model, the wood processing production line includes an edge-pushing mechanism 80, which is arranged at the feed port of the third sawing mechanism 60; the edge-pushing mechanism 80 includes a positioning member 801, an edge-pushing member 802 and an edge-pushing detection member, and the positioning member 801 and the edge-pushing member 802 are respectively arranged on both sides of the second differential conveying chain 6012. When the edge-pushing detection member detects the square material, the edge-pushing member 802 pushes the square material close to the positioning member 801.

[0079] Specifically, the edge detection member is a push switch or a proximity switch, that is, the edge member 802 is triggered by using a gravity sensor or a distance sensor; when the push switch or the proximity switch detects that the wood passes through, the edge member 802 is triggered to push the wood close to the positioning member 801 to achieve the edge.

[0080] More specifically, the edge member 802 includes an edge cylinder and an edge wheel. The edge wheel is arranged at the output end of the edge cylinder. When the pressing switch or the proximity switch detects that the wood passes through, the output end of the edge cylinder is triggered to be pushed out, and the edge wheel pushes the positioning member 801 to achieve the edge.

[0081] Of course, in other embodiments, the side member 802 is driven by a motor, and the specific driving method of the side member 802 depends on the actual situation and is not limited to this.

[0082] See also Figure 7-Figure 10 In an embodiment of the utility model, the wood processing production line includes a feeding mechanism 90, which is arranged at the feed port of the first saw blade mechanism, and the feeding mechanism 90 is connected to the first saw blade mechanism; the feeding mechanism 90 includes an incoming material conveying line 901, a kicking piece 902 and a drop hopper 903, the drop hopper 903 is arranged on one side of the incoming material conveying line 901, and the kicking piece 902 is arranged on the other side of the incoming material conveying line 901, and the kicking piece 902 is used to kick the wood on the incoming material conveying line 901 to the drop hopper 903; the feed port of the drop hopper 903 is larger than the discharge port of the drop hopper 903.

[0083] Specifically, the kicking member 902 includes a kicking motor and a kicking swing rod. The kicking motor rotates to drive the kicking swing rod to rotate, thereby kicking the wood on the incoming material conveying line 901 to the drop hopper 903.

[0084] It can be understood that the kicking swing arm only needs to swing an angle when kicking the material to kick the wood section on the incoming material conveying line 901 to the drop hopper 903, and the kicking drive motor adopts a forward and reverse motor.

[0085] Of course, in other embodiments, the kicking member 902 is driven by a cylinder, and the specific driving method of the kicking member 902 is determined according to actual conditions and is not limited to this.

[0086] The feed port of the drop hopper 903 is larger than the discharge port of the drop hopper 903, the diameter of the feed port of the drop hopper 903 is larger than the length of the wood, the discharge port of the drop hopper 903 is smaller than the length of the wood, and the discharge port of the drop hopper 903 is slightly larger than the diameter of the wood. In this way, the forward direction of the wood falling into the drop hopper 903 is turned 90 degrees, and the drop hopper 903 can prevent the wood from getting stuck in the channel.

[0087] More specifically, a kicking detection component is provided on the incoming material conveyor line 901, and the kicking detection component is a push switch, a proximity switch or an infrared probe, that is, a gravity sensor, a distance sensor or an infrared probe is used to trigger the kicking component 902. When wood that meets the predetermined weight passes through, or when wood that meets the predetermined length passes through, the kicking motor rotates to drive the kicking rocker arm to rotate, thereby kicking the wood on the incoming material conveyor line 901 into the drop hopper 903, thereby realizing the screening of the wood.

[0088] In an embodiment of the utility model, the loading mechanism 90 includes a blanking conveyor line 904, a storage bin 905 and a pushing piece 906. The blanking conveyor line 904 is arranged at the discharge port of the blanking hopper 903, the storage bin 905 is arranged on one side of the blanking conveyor line 904, and the pushing piece 906 is arranged on the other side of the blanking conveyor line 904. The pushing piece 906 is used to push the wood on the blanking conveyor line 904 to the storage bin 905.

[0089] Specifically, the pushing member 906 includes a pushing cylinder, which extends to push the wood on the blanking conveyor line 904 to the storage bin 905.

[0090] Of course, in other embodiments, the pusher 906 is driven by a motor, and the specific driving method of the pusher 906 is determined according to actual conditions and is not limited thereto.

[0091] Specifically, a pushing detection component is provided on the blanking conveyor line 904, and the pushing detection component is a press switch or a proximity switch, that is, a gravity sensor or a distance sensor is used to trigger the pushing component 906. When wood is detected, the pushing cylinder extends to push the wood on the blanking conveyor line 904 to the storage bin 905.

[0092] More specifically, the material storage bin 905 includes a material storage conveyor line, on which a plurality of partitions are arranged at intervals along its length direction. The gap between two adjacent partitions forms a storage space for a single piece of wood. When the wood needs to be conveyed to the first sawing conveyor line 101, the material storage conveyor line only needs to convey the wood forward by the spacing of one piece of wood.

[0093] In an embodiment of the utility model, the wood processing production line includes a discharging mechanism 100, and the discharging port of the first sawing mechanism 10 and the discharging port of the second sawing mechanism 40 are both provided with a discharging mechanism 100; the discharging mechanism 100 includes a discharging pressure wheel 1001, and a plurality of discharging pressure wheels 1001 are rotatably provided above the discharging port of the first sawing mechanism 10 and the discharging port of the second sawing mechanism 40.

[0094] In this way, when the discharging pressing wheel 1001 presses the wood, and the discharging pressing wheel 1001 assists in conveying the wood forward, it prevents the wood from falling with the side bark when the side bark is separated from the wood.

[0095] In the embodiment of the utility model, the first sawing conveyor line 101, the first edge skin conveyor line, the second sawing conveyor line 401, the second edge skin conveyor line 501, the third sawing conveyor line 601, the incoming material conveyor line 901 and the blanking conveyor line 904 are all conveyor chains, which are conducive to the transportation of wood; of course, in other embodiments, the first sawing conveyor line 101, the first edge skin conveyor line, the second sawing conveyor line 401, the second edge skin conveyor line 501, the third sawing conveyor line 601, the incoming material conveyor line 901 and the blanking conveyor line 904 are all conveyor belts, and the specific conveying type depends on the actual situation and is not limited to this.

[0096] See also Fig.11 , the specific processing steps of the utility model are as follows:

[0097] S1: The wood enters the first sawing mechanism 10, and the first sawing mechanism 10 saws the edge of the wood from the side;

[0098] S2: The sawn edge bark and the wood pass through the first edge bark separation mechanism 20, and the first edge bark separation mechanism 20 separates the edge bark from the wood;

[0099] S3: The wood passes through the pushing mechanism 30, and the pushing mechanism 30 pushes the wood to achieve the reversal of the wood;

[0100] S4: the wood after the change of direction enters the second sawing mechanism 40, the second sawing mechanism 40 saws the edge of the wood from the side, and the second sawing mechanism 40 squares the wood to obtain square materials;

[0101] S5: The sawn edge skin and the square material pass through the second edge skin separation mechanism 50, and the second edge skin separation mechanism 50 separates the edge skin from the square material;

[0102] S6: The square material enters the third sawing mechanism 60, and the third sawing mechanism 60 slices the square material to obtain sheet materials.

[0103] The utility model utilizes a first sawing mechanism 10, a first edge skin separation mechanism 20, a push-down mechanism 30, a second sawing mechanism 40, a second edge skin separation mechanism 50 and a third sawing mechanism 60 to achieve edge skin removal, squaring and slicing of wood, thereby improving the wood processing yield.

[0104] The technical means disclosed in the solution of the utility model are not limited to the technical means disclosed in the above-mentioned implementation mode, but also include technical solutions composed of any combination of the above technical features. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the utility model, and these improvements and modifications are also regarded as the protection scope of the utility model.

Claims

1. A wood processing production line, characterized in that: include: a first sawing mechanism, wherein the first sawing mechanism saws the edge of the wood from the side; A first edge skin separation mechanism, the first edge skin separation mechanism is used to separate the edge skin; A pushing mechanism, which is used to push down the wood to achieve the change of direction of the wood; A second sawing mechanism, wherein the second sawing mechanism saws the edge of the wood from the side, and the second sawing mechanism squares the wood to obtain square materials; A second side skin separation mechanism, wherein the second side skin separation mechanism is used to separate the side skin; A third sawing mechanism, the third sawing mechanism is used to slice the square material to obtain sheet material; The first sawing mechanism, the first edge skin separation mechanism, the pushing mechanism, the second sawing mechanism, the second edge skin separation mechanism and the third sawing mechanism are connected in sequence.

2. The wood processing production line according to claim 1, characterized in that: The first sawing mechanism comprises a first sawing conveying line and a plurality of first saw blades, wherein the plurality of first saw blades are arranged side by side; The second sawing mechanism comprises a second sawing conveying line and a plurality of second saw blades, wherein the plurality of second saw blades are arranged side by side; The third sawing mechanism includes a third sawing conveying line and a plurality of third saw blades, and the plurality of third saw blades are arranged side by side.

3. The wood processing production line according to claim 1, characterized in that: The pushing mechanism comprises a pushing piece and a pushing detection piece. When the pushing detection piece detects the wood, the pushing piece pushes the wood to achieve the direction change of the wood.

4. The wood processing production line according to claim 2, characterized in that: The first edge skin separation mechanism includes a first edge skin conveying line, and the second edge skin separation mechanism includes a second edge skin conveying line; The first sawing conveyor line and the second sawing conveyor line are arranged along the same central axis, the discharge end of the first sawing conveyor line is arranged close to the feed end of the second sawing conveyor line, and the width of the feed end of the second sawing conveyor line is smaller than the width of the discharge end of the first sawing conveyor line, the width of the feed end of the second sawing conveyor line is substantially equal to the width of the wood after one edge skin sawing, and the first edge skin conveyor line is arranged below the discharge end of the first sawing conveyor line and the feed end of the second sawing conveyor line; The second sawing conveyor line and the third sawing conveyor line are arranged along the same central axis, the discharge end of the second sawing conveyor line is arranged close to the feed end of the third sawing conveyor line, and the width of the feed end of the third sawing conveyor line is smaller than the width of the discharge end of the second sawing conveyor line, the width of the feed end of the third sawing conveyor line is roughly equal to the width of the wood after secondary edge skin sawing, and the second edge skin conveyor line is arranged below the discharge end of the second sawing conveyor line and the feed end of the third sawing conveyor line.

5. The wood processing production line according to claim 4, characterized in that: It comprises at least one centering mechanism, and the centering mechanism is arranged at the feeding port position of the second sawing mechanism; The centering mechanism includes a centering piece and a centering detection piece. The two centering pieces are symmetrically arranged on the left and right sides of the feeding end of the second sawing conveyor line. When the centering detection piece detects the wood, the two centering pieces simultaneously push the wood close to the central axis of the second sawing conveyor line.

6. The wood processing production line according to claim 2, characterized in that: The third sawing conveyor line comprises a first differential conveying chain, a second differential conveying chain and a tipping wheel, the first differential conveying chain and the second differential conveying chain are arranged side by side, and the conveying speed of the first differential conveying chain is lower than the conveying speed of the second differential conveying chain, and the feed port of the third sawing mechanism is arranged close to the discharge end of the second differential conveying chain; The tipping wheel is tiltedly arranged on the first differential conveying chain and the second differential conveying chain, and is used for turning over the square material on the first differential conveying chain and guiding it onto the second differential conveying chain.

7. The wood processing production line according to claim 6, characterized in that: It includes a side-pull mechanism, and the side-pull mechanism is arranged at the feed inlet of the third sawing mechanism; The edge mechanism includes a positioning member, an edge member and an edge detection member, wherein the positioning member and the edge member are respectively arranged on both sides of the second differential conveying chain, and when the edge detection member detects the square material, the edge member pushes the square material to approach the positioning member.

8. The wood processing production line according to claim 1, characterized in that: It comprises a feeding mechanism, which is arranged at the feeding port of the first sawing mechanism and is connected to the first sawing mechanism; The feeding mechanism comprises an incoming material conveying line, a kicking piece and a dropping hopper, wherein the dropping hopper is arranged on one side of the incoming material conveying line, and the kicking piece is arranged on the other side of the incoming material conveying line, and the kicking piece is used to kick the wood on the incoming material conveying line to the dropping hopper; The feed opening of the drop hopper is larger than the discharge opening of the drop hopper.

9. The wood processing production line according to claim 8, characterized in that: The feeding mechanism includes a blanking conveyor line, a storage bin and a pushing piece. The blanking conveyor line is arranged at the discharge port of the blanking hopper, the storage bin is arranged on one side of the blanking conveyor line, and the pushing piece is arranged on the other side of the blanking conveyor line. The pushing piece is used to push the wood on the blanking conveyor line to the storage bin.

10. The wood processing production line according to claim 1, characterized in that: It comprises a discharging mechanism, and the discharging port of the first sawing mechanism and the discharging port of the second sawing mechanism are both provided with the discharging mechanism; The discharging mechanism comprises a discharging pressure wheel, and a plurality of the discharging pressure wheels are rotatably arranged above the discharging port of the first sawing mechanism and above the discharging port of the second sawing mechanism.

Citation Information

Cited By

  • Wood processing production line and processing production process

    CN117921811A

  • A wood processing production line and processing production process

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