High-temperature melt extrusion device for color master batch production
The high-temperature melt extrusion device, which combines a heating tube and a stirring rod, solves the problem of uneven melting of color masterbatch raw materials and achieves efficient processing of color masterbatch.
Patent Information
- Application Number
- CN202421160246.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-27
AI Technical Summary
Existing high-temperature melt extrusion equipment lacks uniform melting capabilities, causing the color masterbatch raw materials to carry particles, which affects production quality.
The system employs a combination of heating tubes and stirring rods. A motor drives the rotating rod to move the stirring rod and spiral stirring blades, achieving uniform melting of the color masterbatch raw materials. The raw materials are then transported to an extruder for processing via a feed pump.
This achieves uniform melting of color masterbatch raw materials, improves processing efficiency, and enhances production quality.
Smart Images

Figure CN222309361U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of masterbatch processing, in particular to a high-temperature melting extrusion device for masterbatch production. Background Art
[0002] The full name of masterbatch is masterbatch, also called color seed. It is a new type of colorant for polymer materials, also called pigment preparation. Masterbatch is mainly used in plastics. Masterbatch is composed of three basic elements: pigment or dye, carrier and additive. It is an aggregate obtained by uniformly loading an extraordinary amount of pigment into the resin. It can be called pigment concentrate, so its coloring power is higher than the pigment itself. When processing, a small amount of masterbatch is mixed with uncolored resin to achieve the colored resin or product with the designed pigment concentration. High-temperature melt extrusion equipment is required when processing masterbatch;
[0003] However, the existing high-temperature melt extrusion device does not have the function of uniform melting, which easily leads to the masterbatch raw materials carrying particles for processing, which will reduce the production quality of the masterbatch and make it inconvenient for people to use. Therefore, we propose a high-temperature melt extrusion device for masterbatch production. Utility Model Content
[0004] The utility model aims to provide a high-temperature melt extrusion device for masterbatch production, which has the advantage of uniform melting and solves the problem that the existing high-temperature melt extrusion device does not have the function of uniform melting, which easily leads to the masterbatch raw materials carrying particles for processing, thus reducing the production quality of the masterbatch and making it inconvenient for people to use.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-temperature melt extrusion device for masterbatch production, comprising a base plate, a heating box is fixedly connected to the right side of the top of the base plate, a motor is fixedly installed on the top of the heating box by bolts, a rotating rod is fixedly connected to the output end of the motor, a fixed sleeve is fixedly connected to the surface of the rotating rod, a stirring rod is fixedly connected to the surface of the fixed sleeve, the upper end of the rotating rod surface is transmission-connected to a second pulley, the surface of the second pulley is connected to the first pulley through a belt transmission, the inner surface of the first pulley is transmission-connected to a transmission rod, and a spiral stirring blade is fixedly connected to the surface of the transmission rod.
[0006] Preferably, a battery box is fixedly connected to the middle end of the outer side of the heating box through a partition, and a storage battery is fixedly connected to the inner cavity of the battery box.
[0007] Preferably, the left side of the top of the bottom plate is fixedly connected with an extruder body, and a feed port is provided on the top of the extruder body.
[0008] Preferably, the top of the heating box is fixedly connected to the base by bolts, and a feed pump is fixedly installed on the middle end of the top of the base by bolts, the input end of the feed pump is fixedly connected to a liquid extraction pipe, the input end of the liquid extraction pipe is connected to the bottom of one side of the heating box, and the output end of the feed pump is fixedly connected to the feed pipe.
[0009] Preferably, a charging port is provided at the middle end of one side of the battery box, and an output end of the charging port is electrically connected to an input end of the battery in a unidirectional manner.
[0010] Preferably, heating rods are fixedly connected to the four sides of the inner cavity of the heating box, and heating tubes are sleeved on the surfaces of the heating rods.
[0011] Preferably, support legs are fixedly connected to both left and right sides of the bottom of the base plate, and anti-slip pads are provided at the bottom of the support legs.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0013] 1. The utility model heats and melts the raw materials of the masterbatch through the cooperation of the heating tube and the heating rod, and starts working by starting the motor, drives the rotating rod to rotate through the motor, drives the fixed sleeve to rotate through the rotating rod, and drives the stirring rod to rotate while the fixed sleeve rotates, and the stirring rod can stir the raw materials of the masterbatch, and drives the second pulley to rotate through the rotating rod, drives the belt and the first pulley to rotate through the second pulley, drives the transmission rod to rotate through the first pulley, drives the spiral stirring blade to rotate through the transmission rod, and drives the raw materials of the masterbatch to move up and down through the rotation of the spiral stirring blade, so that the raw materials of the masterbatch can be evenly melted, and the processing efficiency is improved, which solves the problem that the existing high-temperature melt extrusion device does not have the function of evenly melting, and it is easy to cause the raw materials of the masterbatch to carry particles for processing, which will cause the production quality of the masterbatch to be reduced and it is inconvenient for people to use.
[0014] 2. The utility model starts working by starting the feed pump. Through the cooperation of the feed pump and the liquid extraction pipe, the melted raw materials in the inner cavity of the heating box can be extracted and transported to the inner cavity of the feed pipe through the feed pump for transportation. The raw materials are transported to the inner cavity of the feed port through the feed pipe and enter the interior of the extruder body, and are extruded through the extruder body for processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the battery structure of the utility model;
[0017] Figure 3 This is a schematic diagram of the cross-sectional structure of the heating box of the utility model.
[0018] In the figure: 1. bottom plate; 2. extruder body; 3. heating box; 4. suction pipe; 5. motor; 6. rotating rod; 7. fixing sleeve; 8. stirring rod; 9. heating rod; 10. heating tube; 11. base; 12. feed pump; 13. feed pipe; 14. battery box; 15. battery; 16. charging port; 17. feed port; 18. transmission rod; 19. spiral stirring blade; 20. first pulley; 21. belt; 22. second pulley. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-3 A high-temperature melt extrusion device for masterbatch production comprises a bottom plate 1, a heating box 3 is fixedly connected to the right side of the top of the bottom plate 1, a motor 5 is fixedly installed on the top of the heating box 3 by bolts, a rotating rod 6 is fixedly connected to the output end of the motor 5, a fixed sleeve 7 is fixedly connected to the surface of the rotating rod 6, a stirring rod 8 is fixedly connected to the surface of the fixed sleeve 7, a second pulley 22 is transmission-connected to the upper end of the surface of the rotating rod 6, a first pulley 20 is transmission-connected to the surface of the second pulley 22 by a belt 21, a transmission rod 18 is transmission-connected to the inner surface of the first pulley 20, a spiral stirring blade 19 is fixedly connected to the surface of the transmission rod 18, a battery box 14 is fixedly connected to the middle end of the outer side of the heating box 3 by a partition, a storage battery 15 is fixedly connected to the inner cavity of the battery box 14, and a top of the bottom plate 1 is fixedly connected to the battery box 14. The left side of the body is fixedly connected with the extruder body 2, the top of the extruder body 2 is provided with a feed port 17, the top of the heating box 3 is fixedly connected with the base 11 by bolts, the middle end of the top of the base 11 is fixedly installed with a feed pump 12 by bolts, the input end of the feed pump 12 is fixedly connected with a liquid extraction pipe 4, the input end of the liquid extraction pipe 4 is communicated with the bottom of one side of the heating box 3, the output end of the feed pump 12 is fixedly connected with the feed pipe 13, the middle end of one side of the battery box 14 is provided with a charging port 16, the output end of the charging port 16 is unidirectionally electrically connected to the input end of the battery 15, the inner cavity of the heating box 3 is fixedly connected with heating rods 9, the surface of the heating rods 9 is provided with heating tubes 10, the left and right sides of the bottom of the bottom of the bottom plate 1 are fixedly connected with support legs, and the bottom of the support legs is provided with anti-slip pads.
[0021] When in use, the raw material of the masterbatch is heated and melted by the cooperation of the heating tube 10 and the heating rod 9, and the work is started by starting the motor 5, the rotating rod 6 is driven to rotate by the motor 5, the fixed sleeve 7 is driven to rotate by the rotating rod 6, and the stirring rod 8 is driven to rotate while the fixed sleeve 7 rotates, and the stirring rod 8 can be used to stir the masterbatch raw material, and the second pulley 22 is driven to rotate by the rotating rod 6, the belt 21 and the first pulley 20 are driven to rotate by the second pulley 22, the transmission rod 18 is driven to rotate by the first pulley 20, and the spiral stirring blade 19 is driven to rotate by the transmission rod 18. The masterbatch raw material can be driven to move up and down by the rotation of the spiral stirring blade 19, so that the masterbatch raw material can be uniformly melted, the processing efficiency is improved, and the problem that the existing high-temperature melt extrusion device does not have the function of uniform melting, which easily causes the masterbatch raw material to carry particles for processing, which will cause the masterbatch production quality to be reduced and inconvenient for people to use.
[0022] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A high temperature melt extrusion device for masterbatch production, comprising a bottom plate (1), characterized in that: A heating box (3) is fixedly connected to the right side of the top of the bottom plate (1), a motor (5) is fixedly installed on the top of the heating box (3) by bolts, a rotating rod (6) is fixedly connected to the output end of the motor (5), a fixed sleeve (7) is fixedly connected to the surface of the rotating rod (6), a stirring rod (8) is fixedly connected to the surface of the fixed sleeve (7), an upper end of the surface of the rotating rod (6) is transmission-connected to a second pulley (22), a surface of the second pulley (22) is transmission-connected to a first pulley (20) via a belt (21), an inner surface of the first pulley (20) is transmission-connected to a transmission rod (18), and a spiral stirring blade (19) is fixedly connected to the surface of the transmission rod (18).
2. A high temperature melt extrusion device for masterbatch production according to claim 1, characterized in that: The middle end of the outer side of the heating box (3) is fixedly connected to a battery box (14) via a partition, and the inner cavity of the battery box (14) is fixedly connected to a storage battery (15).
3. The high temperature melt extrusion device for masterbatch production according to claim 1, characterized in that: The left side of the top of the bottom plate (1) is fixedly connected with an extruder body (2), and a feed port (17) is provided on the top of the extruder body (2).
4. The high temperature melt extrusion device for masterbatch production according to claim 1, characterized in that: The top of the heating box (3) is fixedly connected to a base (11) by bolts, a feed pump (12) is fixedly installed at the middle end of the top of the base (11) by bolts, an input end of the feed pump (12) is fixedly connected to a liquid extraction pipe (4), the input end of the liquid extraction pipe (4) is communicated with the bottom of one side of the heating box (3), and an output end of the feed pump (12) is fixedly connected to a feed pipe (13).
5. The high temperature melt extrusion device for masterbatch production according to claim 2, characterized in that: A charging port (16) is provided at the middle end of one side of the battery box (14), and the output end of the charging port (16) is electrically connected to the input end of the storage battery (15) in a unidirectional manner.
6. The high temperature melt extrusion device for masterbatch production according to claim 1, characterized in that: Heating rods (9) are fixedly connected to the four sides of the inner cavity of the heating box (3), and heating tubes (10) are sleeved on the surfaces of the heating rods (9).
7. The high temperature melt extrusion device for masterbatch production according to claim 1, characterized in that: Support legs are fixedly connected to the left and right sides of the bottom of the base plate (1), and anti-slip pads are provided at the bottom of the support legs.