Maintenance operation platform for injection mold

By using rotatably connected joists and groove-type pallets on the injection mold maintenance operation platform, combined with cylinders and motors, the rapid loading and unloading of the mold and height adjustment are achieved, which solves the low mold docking efficiency and the inability to adjust the height in the prior art. Problem, improving maintenance efficiency and operating comfort.

CN222309505UActive Publication Date: 2025-01-07DALIAN FUHUARENHE PRECISION MOULD CO LTD

Patent Information

Application Number
CN202421108388.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-01-07
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

The existing injection mold maintenance operation platform requires the help of a lifting when the mold is connected to the operating table, and the mold height cannot be adjusted, resulting in low maintenance efficiency and high labor intensity of the operator.

Method used

An injection mold maintenance operation platform is designed, including a support platform, a left-right plate and a right-right plate. The mold is quickly loaded and unloaded by rotating the connected joists and groove-shaped trays, and the mold height is adjusted by combining the cylinder and the motor to realize the mold height. Clam and flip.

Benefits of technology

The efficiency of docking and separation between the mold and the operating platform is improved, the mold height is adjusted to reduce the operator's labor intensity, and the labor and time consumption during the maintenance process are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an injection mold maintenance operation platform which comprises a supporting platform, the top of the supporting platform is provided with a left vertical plate and a right vertical plate, and the opposite sides of the left vertical plate and the right vertical plate are rotationally connected with a left transmission shaft and a right transmission shaft which are coaxial respectively. The opposite ends of the left transmission shaft and the right transmission shaft are fixedly connected with a left groove-shaped clamping plate and a right groove-shaped clamping plate with opposite opening ends respectively, the bottom of the right vertical plate is fixedly connected with the top of the supporting platform, the middle of the bottom of the left vertical plate is fixedly connected with a stand column, and the bottom of the stand column is fixedly connected with the top of the supporting platform. The stand column is sleeved with a rotating sleeve. The utility model has the advantages that the butt joint and separation efficiency of the die to be maintained and the operation platform is improved, and the height of the die to be maintained is adjusted, so that an operator can maintain the die at the best position, and the labor intensity is greatly reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of injection mold maintenance, in particular to an injection mold maintenance operation platform. Background Art

[0002] During the use of injection molds, problems such as mold channel blockage or difficulty in gate removal are inevitable. At this time, the injection molding company needs to remove the injection mold from the injection molding equipment and have it repaired by a technician. In order to ensure the strength of the injection mold, the injection mold is usually made of large metal blocks, which makes its overall weight larger. During the maintenance process, the staff needs to frequently turn over the injection mold, which is time-consuming and labor-intensive, resulting in low maintenance efficiency of the injection mold.

[0003] The utility model with publication number CN213947155U proposes an injection mold maintenance operating table, including a frame, a left clamping mechanism and a right clamping mechanism, wherein the left clamping mechanism includes a left base, a left rotating shaft, a rotating handle and a left clamping assembly, and the right clamping mechanism includes a right base, a right rotating shaft and a right clamping assembly. The left clamping mechanism and the right clamping mechanism respectively clamp the two ends of the injection mold. The staff rotates the injection mold by turning the handle according to the maintenance needs, and uses the ejector pin to lock the left rotating shaft, thereby achieving a smooth and efficient locking of the injection mold at a set angle, eliminating the staff from frequently and laboriously turning the injection mold, thereby effectively improving the maintenance efficiency of the injection mold.

[0004] However, the above-mentioned prior art still has some shortcomings when in use: 1. When the mold and the operating table are docked, a crane is needed to assist the mold to dock with the left clamping mechanism and the right clamping mechanism. The crane is also needed when disassembling after maintenance. That is to say, in the process of replacing the mold that needs to be repaired, it is necessary to operate the crane and different molds to switch the connection, and then align the connection. Switching the connection and aligning the connection will take up a lot of time, which will affect the efficiency of mold maintenance; 2. The position of the mold cannot be adjusted after it is docked with the left clamping mechanism and the right clamping mechanism. For example, for some molds with a smaller thickness, the height of one side of the mold will increase. At this time, the operator needs to climb up for maintenance. After turning over, the height of the other side of the mold will decrease. At this time, the maintainer will squat or bend over for maintenance, which leads to the defect of high labor intensity for the operator.

[0005] To this end, the utility model provides an injection mold maintenance operation platform. Utility Model Content

[0006] In view of the deficiencies in the prior art, the purpose of the utility model is to provide an injection mold maintenance operation platform to solve the problems raised in the above-mentioned background technology. The utility model has the advantages of improving the docking and separation efficiency between the mold to be repaired and the operation platform, and also has the advantage of adjusting the height of the mold to be repaired, so that the operator can repair the mold in the best position, which greatly reduces the labor intensity.

[0007] In order to achieve the above-mentioned purpose, the utility model is realized through the following technical scheme: an injection mold maintenance operation platform, comprising a support platform, a left vertical plate and a right vertical plate are arranged on the top of the support platform, the opposite sides of the left vertical plate and the right vertical plate are rotatably connected with a coaxial left transmission shaft and a right transmission shaft, the opposite ends of the left transmission shaft and the right transmission shaft are respectively fixedly connected with a left groove-shaped clamping plate and a right groove-shaped clamping plate with opposite open ends, the bottom of the right vertical plate is fixedly connected to the top of the support platform, the middle part of the bottom of the left vertical plate is fixedly connected with a column, the bottom of the column and the support platform The top is fixedly connected, and a rotating sleeve is provided on the column. The outer peripheral wall of the rotating sleeve is fixedly connected to at least two circumferentially evenly distributed support beams. A vertical shaft near one end is slidably connected up and down on the support beam. The top of the vertical shaft is fixedly connected to a groove-type tray, and the bottom of the supporting platform is fixedly connected to a lifting cylinder. The top gap of the output shaft of the lifting cylinder passes through the supporting platform and is fixedly connected to an arc-shaped support plate located between the left vertical plate and the right vertical plate. The top of the arc-shaped support plate and the bottom of the vertical shaft are rollingly matched. When the vertical shaft is located between the left vertical plate and the right vertical plate, the vertical shaft is located above the arc-shaped support plate.

[0008] Furthermore, the away-from sides of the left vertical plate and the right vertical plate are fixedly connected to control motors, and the other ends of the left transmission shaft and the right transmission shaft are respectively fixedly connected to the output shafts of adjacent control motors.

[0009] Furthermore, cylinders are fixedly connected to both sides of the left and right grooved splints, and pressure plates are provided inside the left and right grooved splints, close to both sides and with the backs fixedly connected to adjacent cylinder output shafts.

[0010] Furthermore, a resistance-increasing rubber pad is fixedly connected to the side of the pressure plate facing away from the cylinder.

[0011] Furthermore, a driving motor is fixedly connected to the top of the supporting platform, an output shaft of the driving motor is fixedly connected to a driving gear, and an external fixed sleeve of the rotating sleeve is provided with a passive gear meshing with the driving gear.

[0012] Furthermore, a rubber pad is bonded to the bottom of the grooved tray, and evenly distributed protrusions are fixedly provided on the upper end surface of the rubber pad.

[0013] Furthermore, the inner arc wall of the arc-shaped support plate is opposite to the column, the upper end surface of the arc-shaped support plate is an arc-shaped surface, and the height of the middle part is higher than the height of the two ends.

[0014] The beneficial effects of the utility model are as follows:

[0015] 1. The utility model arranges a rotating sleeve under the left vertical plate, and then arranges a plurality of supporting beams on the outer peripheral wall of the rotating sleeve, and a grooved tray is arranged on the supporting beam. The left vertical plate and the right vertical plate are fixedly connected to the supporting platform. When the rotating sleeve is controlled to rotate, the grooved tray on each supporting beam will move between the left vertical plate and the right vertical plate. That is to say, when the mold to be repaired is placed on each supporting beam, the mold can be quickly sent into and out of the clamping station by controlling the rotation of the rotating sleeve, thereby improving the efficiency of the mold loading and unloading operation, thereby improving the efficiency of the mold maintenance.

[0016] 2. In the utility model, a left groove-type clamping plate and a right groove-type clamping plate with a rotating function are arranged on opposite sides of the left vertical plate and the right vertical plate, and then pressure plates close to both sides and driven by cylinders are arranged in the left groove-type clamping plate and the right groove-type clamping plate. The position of the pressure plate can be adjusted by controlling the action of the cylinder, and then the mold can be adjusted to a height suitable for maintenance by the maintainer, which greatly reduces the difficulty of the maintenance operation for the maintainer. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a structural schematic diagram of an injection mold maintenance operation platform of the utility model;

[0018] Figure 2 for Figure 1 The main view;

[0019] Figure 3 This is a schematic diagram of the structure of an injection mold maintenance operation platform and two molds of the utility model;

[0020] In the figure: 1. support platform; 2. left vertical plate; 21. left transmission shaft; 211. left grooved splint; 3. right vertical plate; 31. right transmission shaft; 311. right grooved splint; 4. column; 5. swivel sleeve; 51. passive gear; 6. support beam; 7. vertical shaft; 8. grooved tray; 81. rubber pad; 811. protrusion; 9. lifting cylinder; 91. arc-shaped support plate; 101. control motor; 102. cylinder; 103. pressure plate; 1031. resistance-increasing rubber pad; 104. driving motor; 1041. driving gear. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] See also Figures 1 to 3The utility model provides a technical solution: an injection mold maintenance operation platform, including a support platform 1, a left vertical plate 2 and a right vertical plate 3 are arranged on the top of the support platform 1, and the space between the left vertical plate 2 and the right vertical plate 3 is a mold installation space, that is, a maintenance station. The opposite sides of the left vertical plate 2 and the right vertical plate 3 are rotatably connected with a coaxial left transmission shaft 21 and a right transmission shaft 31, respectively, and the opposite ends of the left transmission shaft 21 and the right transmission shaft 31 are fixedly connected with a left groove clamping plate 211 and a right groove clamping plate 311 with opposite opening ends, respectively, and the function of the left groove clamping plate 211 and the right groove clamping plate 311 is to clamp the mold.

[0023] In the present technical solution, the bottom of the right vertical plate 3 is fixedly connected to the top of the support platform 1, that is, the space between the right vertical plate 3 and the left vertical plate 2 is fixed, and the middle part of the bottom of the left vertical plate 2 is fixedly connected with a column 4, and the bottom of the column 4 is fixedly connected to the top of the support platform 1. A rotating sleeve 5 is sleeved on the column 4, and the outer peripheral wall of the rotating sleeve 5 is fixedly connected with at least two joists 6 evenly distributed in the circumferential direction. In this embodiment, the joists 6 are arranged horizontally, and when the rotating sleeve 5 rotates, the joists 6 will move with the rotating sleeve 5. A vertical shaft 7 near one end is slidably connected to the joists 6 up and down, and specifically, a guide sleeve near one end can be fixedly connected to the joists 6, and the guide sleeve is sleeved on the outside of the vertical shaft 7. A groove tray 8 is fixedly connected to the top of the vertical shaft 7, so that when the rotating sleeve 5 rotates, the groove tray 8 on each joist 6 will pass through the position between the left groove clamping plate 211 and the right groove clamping plate 311, wherein the groove tray 8 is used to place the mold to be repaired, and it should be noted that the width of the groove tray 8 is less than the length of the mold. Among them, a rubber pad 81 is bonded to the bottom of the inner groove tray 8, and evenly distributed protrusions 811 are fixedly provided on the upper end surface of the rubber pad 81. The rubber pad 81 cooperates with the vertical plates on both sides of the groove tray 8 to stably support the mold.

[0024] The bottom of the support platform 1 is fixedly connected with a lifting cylinder 9, the top gap of the output shaft of the lifting cylinder 9 passes through the support platform 1 and is fixedly connected with an arc-shaped support plate 91 located between the left vertical plate 2 and the right vertical plate 3, the top of the arc-shaped support plate 91 and the bottom of the vertical shaft 7 are rollingly matched, and a roller can be installed at the bottom of the vertical shaft 7. When the vertical shaft 7 is located between the left vertical plate 2 and the right vertical plate 3, the vertical shaft 7 is located above the arc-shaped support plate 91, that is, when the lifting cylinder 9 drives the arc-shaped support plate 91 to descend, the vertical shaft 7 will descend, and when the arc-shaped support plate 91 rises, it will drive the vertical shaft 7 to rise. When the arc-shaped support plate 91 descends, the upper mold of the groove tray 8 will be lifted by the lower side wall of the left groove clamping plate 211 and the right groove clamping plate 311, so as to realize the rapid non-fastening connection between the mold and the left groove clamping plate 211 and the right groove clamping plate 311, and at this time, the groove tray 8 can be controlled to descend away from the mold.

[0025] Furthermore, the away sides of the left vertical plate 2 and the right vertical plate 3 are fixedly connected with the control motor 101, and the other ends of the left transmission shaft 21 and the right transmission shaft 31 are respectively fixedly connected to the output shafts of the adjacent control motors 101. The control motors 101 connected to the left vertical plate 2 and the right vertical plate 3 are operated in a synchronous manner, thereby controlling the synchronous movement of the left slot-shaped clamping plate 211 and the right slot-shaped clamping plate 311, and then driving the clamped mold to rotate.

[0026] In this embodiment, both sides of the left groove clamping plate 211 and the right groove clamping plate 311 are fixedly connected with the cylinder 102, and the left groove clamping plate 211 and the right groove clamping plate 311 are provided with a pressing plate 103 near both sides and fixedly connected with the back side and the adjacent cylinder 102 output shaft. When the cylinder 102 pushes, the pressing plate 103 will clamp the mold to realize the control of the clamping and release of the mold, which is convenient for the subsequent control of the mold flipping. It should be noted that the position of the pressing plate 103 is controlled by the cylinder 102, which is convenient for adjusting the position of the mold.

[0027] Furthermore, a resistance-increasing rubber pad 1031 is fixedly connected to the side of the pressing plate 103 facing away from the cylinder 102. The resistance-increasing rubber pad 1031 plays a role in clamping and preventing slipping, and has a higher reliability in clamping and relaxing the mold.

[0028] In this embodiment, a driving motor 104 is fixedly connected to the top of the supporting platform 1, and the output shaft of the driving motor 104 is fixedly connected to a driving gear 1041. The outer fixed sleeve of the rotating sleeve 5 is provided with a passive gear 51 meshing with the driving gear 1041. The driving motor 104 drives the rotating sleeve 5 to rotate through the meshing of the passive gear 51 and the driving gear 1041, and has the function of motorized control of the rotation of the rotating sleeve 5.

[0029] In this embodiment, the inner arc wall of the arc-shaped support plate 91 is opposite to the column 4, the upper end surface of the arc-shaped support plate 91 is an arc-shaped surface and the height of the middle part is higher than the height of the two ends, that is, the upper end surface of the arc-shaped support plate 91 is an upper and lower slope structure. After the roller at the bottom of the vertical shaft 7 contacts one end of the upper end surface of the arc-shaped support plate 91, as the vertical shaft 7 continues to move, the vertical shaft 7 will be lifted. This arrangement enables the two ends of the mold to move directly into the groove cavity of the left groove clamping plate 211 and the right groove clamping plate 311, without controlling the action of the lifting cylinder 9 to assist the arc-shaped support plate 91 and the vertical shaft 7 to dock.

[0030] Working principle: 1. Loading of mold: hang the mold directly on a groove tray 8, then start the driving motor 104, the driving gear 1041 drives the passive gear 51 to rotate, the rotating sleeve 5 rotates, and a groove tray 8 carrying the mold makes an arc motion. When the vertical shaft 7 at the bottom of the groove tray 8 contacts one end of the upper end surface of the arc-shaped support plate 91, the vertical shaft 7 is pushed upward. With the continuous rotation of the rotating sleeve 5, the groove tray 8 moves to between the left groove clamping plate 211 and the right groove clamping plate 311, the height of the groove tray 8 increases, and the two ends of the mold are located in the groove between the left groove clamping plate 211 and the right groove clamping plate 311. At this time, the non-clamping operation of loading the mold is completed.

[0031] 2. Clamping and height adjustment of the mold: When the two ends of the mold are located in the groove between the left groove-shaped clamping plate 211 and the right groove-shaped clamping plate 311, the lifting cylinder 9 is controlled to move according to the height of the mold, so that the mold rises to a state where its horizontal center line is approximately coaxial with the center line of the left transmission shaft 21. At this time, the cylinders 102 at the top of the left groove-shaped clamping plate 211 and the right groove-shaped clamping plate 311 are controlled to move synchronously, and the pressure plate 103 moves downward and squeezes the mold. Then, the cylinders 102 at the bottom of the left groove-shaped clamping plate 211 and the right groove-shaped clamping plate 311 are controlled to move synchronously, and the corresponding pressure plate 103 moves upward and squeezes the bottom of the mold, thereby completing the clamping and fixing operation of the mold. At this time, when the left transmission shaft 21 and the right transmission shaft 31 are controlled to rotate synchronously in different directions, the mold will flip over, and the height of each surface is approximately equal when flipping, which is convenient for maintenance operations.

[0032] 3. Unloading of molds: When the current mold is being repaired, other molds can be hung on the grooved tray 8 on another supporting beam 6. After the current mold is repaired, the left grooved clamp 211 and the right grooved clamp 311 are controlled to be in a vertical state, and then the lifting cylinder 9 is controlled to push the grooved tray 8 close to the mold, and then the cylinder 102 is controlled to return. At this time, the repaired mold will be lifted by the grooved tray 8, and then the rotating sleeve 5 is controlled to rotate to realize the unloading of the mold.

[0033] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An injection mold maintenance operation platform, comprising a support platform (1), wherein a left vertical plate (2) and a right vertical plate (3) are arranged on the top of the support platform (1), and the opposite sides of the left vertical plate (2) and the right vertical plate (3) are rotatably connected with a coaxial left transmission shaft (21) and a right transmission shaft (31), and the opposite ends of the left transmission shaft (21) and the right transmission shaft (31) are fixedly connected with a left groove-shaped clamping plate (211) and a right groove-shaped clamping plate (311) with opposite opening ends, respectively, characterized in that: The bottom of the right vertical plate (3) is fixedly connected to the top of the support platform (1); the middle of the bottom of the left vertical plate (2) is fixedly connected to a column (4); the bottom of the column (4) is fixedly connected to the top of the support platform (1); a rotating sleeve (5) is sleeved on the column (4); the outer peripheral wall of the rotating sleeve (5) is fixedly connected to at least two circumferentially evenly distributed support beams (6); the support beam (6) is slidably connected to a vertical shaft (7) near one end; the top of the vertical shaft (7) is fixedly connected to A trough-type tray (8), wherein the bottom of the support platform (1) is fixedly connected to a lifting cylinder (9), the top clearance of the output shaft of the lifting cylinder (9) passes through the support platform (1) and is fixedly connected to an arc-shaped support plate (91) located between the left vertical plate (2) and the right vertical plate (3), the top of the arc-shaped support plate (91) and the bottom of the vertical shaft (7) are rollingly matched, and when the vertical shaft (7) is located between the left vertical plate (2) and the right vertical plate (3), the vertical shaft (7) is located above the arc-shaped support plate (91).

2. The injection mold maintenance operation platform according to claim 1, characterized in that: The left and right vertical plates (2) and (3) are fixedly connected to control motors (101) on their facing away sides, and the other ends of the left transmission shaft (21) and the right transmission shaft (31) are respectively fixedly connected to the output shafts of adjacent control motors (101).

3. The injection mold maintenance operation platform according to claim 2, characterized in that: The cylinders (102) are fixedly connected to the two sides of the left groove-shaped clamping plate (211) and the right groove-shaped clamping plate (311), and the left groove-shaped clamping plate (211) and the right groove-shaped clamping plate (311) are provided with pressure plates (103) close to the two sides and fixedly connected to the output shafts of the adjacent cylinders (102) at the back.

4. The injection mold maintenance operation platform according to claim 3, characterized in that: A resistance-increasing rubber pad (1031) is fixedly connected to the side of the pressure plate (103) facing away from the cylinder (102).

5. The injection mold maintenance operation platform according to claim 1, characterized in that: The top of the support platform (1) is fixedly connected to a driving motor (104), the output shaft of the driving motor (104) is fixedly connected to a driving gear (1041), and the outer fixed sleeve of the rotating sleeve (5) is provided with a passive gear (51) meshing with the driving gear (1041).

6. The injection mold maintenance operation platform according to claim 1, characterized in that: A rubber pad (81) is bonded to the bottom of the grooved tray (8), and evenly distributed protrusions (811) are fixedly provided on the upper end surface of the rubber pad (81).

7. The injection mold maintenance operation platform according to claim 1, characterized in that: The inner arc wall of the arc-shaped support plate (91) is opposite to the column (4), and the upper end surface of the arc-shaped support plate (91) is an arc-shaped surface, and the height of the middle part is higher than the height of the two ends.

Citation Information

Patent Citations

  • Maintenance operation table for injection mold

    CN213947155U

Cited By

  • Operating platform for maintenance of injection mold

    CN224374623U