Forming machine for rigid polyurethane sandwich panel
The rigid polyurethane sandwich panel is automatically removed and delivered through a forming machine driven by hydraulic cylinders and motors, which solves the problems of low processing efficiency and safety hazards, and achieves efficient and safe plate processing.
Patent Information
- Application Number
- CN202421115666.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-21
AI Technical Summary
The processing efficiency of rigid polyurethane sandwich plates is low and have safety risks. They need to manually remove high-temperature plates, which affects efficiency and safety.
Design a forming machine including hydraulic cylinder, motor, drive gear, slide chute, screw and push plate. The bottom plate is driven by hydraulic cylinder to push the plate out of the forming groove, and the motor drives the push plate to push the plate to the outside to avoid artificial contact with high temperature. Plate.
It improves the processing efficiency of rigid polyurethane sandwich plates, reduces the safety hazards of artificial contact with high-temperature plates, and realizes automatic plate picking and conveying.
Smart Images

Figure CN222309561U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of hard polyurethane sandwich panel processing, and in particular relates to a forming machine for hard polyurethane sandwich panels. Background Art
[0002] Polyurethane sandwich panels are polyurethane insulation sandwich panels for construction, also known as anti-leakage sandwich roof panels, polyurethane rigid foam insulation panels, polyurethane composite panels, PU panels, etc. It is a widely used and highly potential high-efficiency energy-saving building enclosure material. It is also a new type of energy-saving panel advocated and promoted by the Ministry of Construction. The production process of polyurethane panels mainly includes raw material preparation, mixing reaction, molding, cutting and other steps;
[0003] The common rigid polyurethane sandwich panel forming machine has a relatively simple structure. The mixed raw materials are usually injected into the mold and fixed into shape by hot pressing. After forming, the panels need to be taken out manually, which is very inconvenient and reduces the processing efficiency. In addition, the temperature of the panels is high, and there are certain safety hazards when humans come into contact with them. Utility Model Content
[0004] The utility model aims to provide a molding machine for a rigid polyurethane sandwich panel, so as to solve the technical problems of low processing efficiency and potential safety hazards, and achieve the purpose of improving processing efficiency and reducing potential safety hazards.
[0005] In order to solve the above technical problems, the utility model provides a forming machine for a rigid polyurethane sandwich panel, comprising a base, a forming groove is provided at the top of the base near the back side, a plurality of groups of hydraulic cylinders with output ends facing the top are equidistantly arranged from front to back near the left and right sides of the bottom of the forming groove, a bottom plate is provided at the output end of the hydraulic cylinder, a built-in groove is provided inside the base and on the front side of the forming groove, driving gears are symmetrically arranged inside the built-in groove near the left and right sides, a motor with output ends facing the bottom is symmetrically arranged on the left and right sides of the top of the base near the front side, a slide groove is symmetrically provided at the top of the base near the left and right sides, a screw rod is provided inside the slide groove, a driven gear is provided inside the screw rod extending to the built-in groove, a slider is provided on the outer periphery of the screw rod, and a push plate is provided on the slider extending to the top of the base.
[0006] Furthermore, the hydraulic cylinder is fixedly connected to the forming groove, and the bottom plate is fixedly connected to the output end of the hydraulic cylinder.
[0007] Furthermore, a support block is provided inside the built-in groove and at the bottom of the driving gear. The support block is fixedly connected to the built-in groove, and the driving gear is rotatably connected to the support block.
[0008] Furthermore, the motor is fixed to the base by bolts, and the output end of the motor is fixedly connected to the driving gear.
[0009] Furthermore, the screw rod is rotatably connected to the base, the driven gear is fixedly connected to the screw rod, and the driven gear is meshingly connected to the driving gear.
[0010] Furthermore, the slider is adapted to the screw rod, the slider is slidably connected to the slide groove, and the push plate is fixedly connected to the slider.
[0011] Furthermore, an inspection door is provided at the top of the base, close to the front and located at the top of the built-in groove, and the inspection door is rotatably connected to the base via a rotating shaft.
[0012] The beneficial effects of the utility model are:
[0013] 1. Through the use of the forming tank, the bottom plate and the hydraulic cylinder, after the hard polyurethane sandwich panel formed by hot pressing inside the forming tank is completed, the hydraulic cylinder drives the bottom plate to push it out of the forming tank, replacing the cumbersome process of traditional manual plate removal, and effectively improving the processing efficiency.
[0014] 2. Through the use of motors, driving gears, driven gears, slides, screw rods, sliders and push plates, the ejected rigid polyurethane sandwich panels can be pushed to the back to the external conveying equipment, avoiding manual contact with the high-temperature rigid polyurethane sandwich panels, and effectively reducing safety hazards.
[0015] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 A schematic diagram of the overall structure of a molding machine for a rigid polyurethane sandwich panel provided by the utility model;
[0018] Figure 2 The overall side structural anatomical diagram of a rigid polyurethane sandwich panel forming machine provided by the utility model;
[0019] Figure 3 The utility model provides an overall top structural anatomical diagram of a molding machine for a rigid polyurethane sandwich panel.
[0020] Legend: 1. Base; 11. Forming groove; 12. Hydraulic cylinder; 13. Bottom plate; 14. Built-in groove; 141. Support block; 142. Inspection door; 15. Driving gear; 16. Motor; 17. Slide; 18. Screw rod; 19. Driven gear; 110. Slider; 111. Push plate. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution of the utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] Example:
[0023] like Figures 1 to 3 As shown, a forming machine for a rigid polyurethane sandwich panel comprises: a base 1, a forming groove 11 is provided at the top of the base 1 near the back, a plurality of groups of hydraulic cylinders 12 with output ends facing the top are equidistantly arranged near the left and right sides of the bottom of the forming groove 11 from front to back, a bottom plate 13 is provided at the output end of the hydraulic cylinder 12, a built-in groove 14 is provided inside the base 1 and on the front of the forming groove 11, a driving gear 15 is symmetrically arranged inside the built-in groove 14 near the left and right sides, a motor 16 with output ends facing the bottom is symmetrically arranged on the left and right sides of the top of the base 1 near the front, a slide groove 17 is symmetrically provided at the top of the base 1 near the left and right sides, a screw rod 18 is provided inside the slide groove 17, a driven gear 19 is provided inside the screw rod 18 extending to the built-in groove 14, a slider 110 is sleeved on the periphery of the screw rod 18, and a push plate 111 is provided at the top of the base 1 where the slider 110 extends.
[0024] like Figures 1 to 3As shown, the hydraulic cylinder 12 is fixedly connected to the forming groove 11, and the bottom plate 13 is fixedly connected to the output end of the hydraulic cylinder 12. The extension of the hydraulic cylinder 12 can drive the bottom plate 13 to move up and down, so that the hard polyurethane sandwich panel is pushed out of the forming groove 11 to achieve the purpose of taking the panel. A support block 141 is provided inside the built-in groove 14 and at the bottom of the driving gear 15. The support block 141 is fixedly connected to the built-in groove 14, and the driving gear 15 is rotatably connected to the support block 141. The driving gear 15 can be supported by the support block 141, and it can also make its rotation smoother, thereby improving the stability of use. The motor 16 is fixed to the base 1 by bolts, and the output end of the motor 16 is fixedly connected to the driving gear 15. The rotation of the motor 16 can drive the driving gear 15 to rotate, thereby driving the push plate 111 to move forward and backward, completing the unloading work and improving the processing efficiency. The screw rod 18 rotates with the base 1 The driven gear 19 is fixedly connected with the screw rod 18, and the driven gear 19 is meshed with the driving gear 15. The rotation of the driving gear 15 can drive the screw rod 18 to rotate through the driven gear 19, thereby completing the unloading work. The slider 110 is adapted to the screw rod 18, and the slider 110 is slidably connected with the slide groove 17. The push plate 111 is fixedly connected with the slider 110. The rotation of the screw rod 18 can drive the slider 110 to perform a linear reciprocating motion. The slider 110 can be limited by the slide groove 17 to prevent it from spirally rotating with the screw rod 18, thereby improving the stability of use. An inspection door 142 is provided at the top of the base 1, close to the front and located at the top of the built-in groove 14. The inspection door 142 is rotatably connected to the base 1 through a rotating shaft. The inspection door 142 is rotatably connected to the base 1, so that it can be easily opened, thereby performing inspection and maintenance on the interior of the built-in groove 14, thereby improving the convenience of use.
[0025] In summary, when a rigid polyurethane sandwich panel molding machine is used to mold a rigid polyurethane sandwich panel, the mixed panel-making material is first injected into the molding groove 11 through an external device, and the panel-making material in the molding groove 11 is hot-pressed and molded by an external hot-pressing device. After the rigid polyurethane sandwich panel is hot-pressed and molded, the external hot-pressing device is removed from the molding groove 11, and the bottom plate 13 is extended upward by the hydraulic cylinder 12, so that the bottom plate 13 drives the rigid polyurethane sandwich panel to move upward, thereby completing the panel removal work, replacing the traditional manual panel removal. The cumbersome process effectively improves the processing efficiency. The motor 16 drives the driving gear 15 to rotate, so that the driving gear 15 drives the screw 18 to rotate through the driven gear 19. The slider 110 drives the push plate 111 to move in the direction of the hard polyurethane sandwich panel inside the slide groove 17 under the action of the screw 18, and drives the hard polyurethane sandwich panel to move toward the back of the base 1 until the hard polyurethane sandwich panel is pushed to the top of the external conveying equipment. The whole work process is completed, avoiding manual contact with the high-temperature hard polyurethane sandwich panel, and effectively reducing safety hazards.
[0026] The various devices selected in this application are all universal standard parts or parts known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.
[0027] In the description of the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0028] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0029] Based on the above ideal embodiments of the utility model, the relevant staff can make various changes and modifications without deviating from the technical concept of the utility model through the above description. The technical scope of the utility model is not limited to the content of the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. A molding machine for rigid polyurethane sandwich panels, characterized in that: include: A base (1), wherein a molding groove (11) is provided at the top of the base (1) near the back, and a plurality of groups of hydraulic cylinders (12) with output ends facing the top are arranged equidistantly from front to back near the left and right sides of the bottom of the molding groove (11), and a bottom plate (13) is arranged at the output end of the hydraulic cylinder (12). A built-in groove (14) is provided inside the base (1) and located on the front side of the molding groove (11), and a driving gear (15) is symmetrically arranged inside the built-in groove (14) near the left and right sides, and the bottom A motor (16) with an output end facing the bottom is symmetrically arranged on the left and right sides of the top of the base (1) near the front, and a slide groove (17) is symmetrically opened on the left and right sides of the top of the base (1), and a screw rod (18) is arranged inside the slide groove (17). The screw rod (18) extends to the inside of the built-in groove (14) and a driven gear (19) is arranged inside. A slider (110) is sleeved on the outer periphery of the screw rod (18), and a push plate (111) is arranged on the top of the slider (110) extending to the top of the base (1).
2. A forming machine for a rigid polyurethane sandwich panel as claimed in claim 1, characterized in that: The hydraulic cylinder (12) is fixedly connected to the forming groove (11), and the bottom plate (13) is fixedly connected to the output end of the hydraulic cylinder (12).
3. A forming machine for a rigid polyurethane sandwich panel as claimed in claim 1, characterized in that: A support block (141) is provided inside the built-in groove (14) and at the bottom of the driving gear (15); the support block (141) is fixedly connected to the built-in groove (14); and the driving gear (15) is rotatably connected to the support block (141).
4. A forming machine for a rigid polyurethane sandwich panel as claimed in claim 1, characterized in that: The motor (16) is fixed to the base (1) by means of bolts, and the output end of the motor (16) is fixedly connected to the driving gear (15).
5. A forming machine for a rigid polyurethane sandwich panel as claimed in claim 1, characterized in that: The screw rod (18) is rotatably connected to the base (1), the driven gear (19) is fixedly connected to the screw rod (18), and the driven gear (19) is meshingly connected to the driving gear (15).
6. A forming machine for a rigid polyurethane sandwich panel as claimed in claim 1, characterized in that: The slider (110) is matched with the screw rod (18), the slider (110) is slidably connected with the slide groove (17), and the push plate (111) is fixedly connected with the slider (110).
7. A forming machine for a rigid polyurethane sandwich panel as claimed in claim 1, characterized in that: An inspection door (142) is provided at the top of the base (1), close to the front side and located at the top of the built-in groove (14); the inspection door (142) is rotatably connected to the base (1) via a rotating shaft.