Automatic edge rolling mechanism for filter element cylinder
By designing an automatic round rolling mechanism, using the X-directional movement and rotation mechanism to mimic the manual round rolling action, the automatic round rolling and bonding of the filter cartridge is realized, solving the problems of inefficiency and unstable quality in traditional production methods, and improving the Consistent production efficiency and product quality.
Patent Information
- Application Number
- CN202420191301.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-26
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-01-26
AI Technical Summary
During the manufacturing process of filter cartridges, due to the different sizes of cylinders, traditional production methods require manual rolling of soft filter cartridge sheets and glue bonding, resulting in low production efficiency and unstable product quality, and are subject to human factors. Great impact.
An automatic round rolling mechanism is designed, including an X-direction moving mechanism, a rotating mechanism, a clamping mechanism and a glue drop mechanism, which imitates manual round rolling action, realizes automatic round rolling and glueing bonding process, improves production efficiency and ensures products. consistency of quality. The mechanism consists of a rotating electric machine, a synchronous belt, a drive shaft, a clamping cylinder, a dripping cylinder and a sensor, and automatically roll and bond through synchronous motion and precise control.
The automatic filter element cylinder coiling and bonding process is realized, which improves production efficiency, ensures consistency in product quality, and reduces the influence of human factors.
Smart Images
Figure CN222309803U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of machinery, in particular to an automatic rolling mechanism for a filter element cylinder. Background Art
[0002] In current industrial production, during the manufacturing process of filter cylinders, due to the different sizes of cylinders, the traditional production method requires manual rolling of soft filter sheet materials and gluing. This method has the problems of low production efficiency, unstable product quality, and is greatly affected by human factors. Summary of the invention
[0003] The utility model provides an automatic rolling mechanism for a filter element cylinder to overcome the deficiencies of the prior art.
[0004] In order to achieve the above purpose, an automatic rolling mechanism for a filter element cylinder is designed, including an X-axis moving mechanism, a rotating mechanism, a clamping mechanism, and a glue dripping mechanism. The left and right sides of the upper end of the X-axis moving mechanism are respectively connected to the rotating mechanism, one side of the rotating mechanism is connected to the clamping mechanism, and a glue dripping mechanism is provided above the clamping mechanism. The rotating mechanism includes a rotating motor, a rotating synchronous belt, and a transmission shaft. The output shaft of the rotating motor is connected to one end of the rotating synchronous belt, the other end of the rotating synchronous belt is sleeved on the transmission shaft, and one end of the transmission shaft is connected to the clamping mechanism; the clamping mechanism includes a clamping claw and a clamping cylinder, one end of the clamping claw is connected to the clamping cylinder, and the other end of the clamping claw is provided with a clamping port.
[0005] The X-direction moving mechanism includes a driving motor and an X-direction synchronous belt. The output shaft of the driving motor is connected to one end of the X-direction synchronous belt. The other end of the X-direction synchronous belt is sleeved on the fixed shaft. The inner side of the X-direction synchronous belt is connected to the rotating mechanism through a connecting block.
[0006] The X-direction synchronous belt is elliptical, and the rotating mechanisms on the left and right sides are respectively located on both sides of the X-direction synchronous belt.
[0007] The front and rear sides of the X-direction synchronous belt are respectively provided with linear guide rails, and the upper ends of the linear guide rails are connected to the lower ends of the connecting blocks.
[0008] The other end of the transmission shaft is fixed on the support seat, and the lower end of the support seat is fixed on the connecting block.
[0009] The clamping mechanisms on the left and right sides are arranged relatively.
[0010] One side of the X-direction moving mechanism is provided with an in-position detection sensor.
[0011] The glue dripping mechanism comprises a Y-direction movable cylinder, a Z-direction movable cylinder and a glue dripping head. One end of the Y-direction movable cylinder is connected to the Z-direction movable cylinder through a mounting seat, the lower end of the Z-direction movable cylinder is connected to a connecting seat, and the left and right sides of the connecting seat are respectively connected to the glue dripping head.
[0012] The utility model also comprises a workbench, an X-axis moving mechanism is fixed on the upper end of the workbench, and a glue dripping mechanism is fixed above the workbench through a supporting frame.
[0013] Compared with the prior art, the utility model imitates the manual rolling action to realize the process of automatic rolling and gluing, improves production efficiency and ensures the consistency of product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of the utility model.
[0015] Figure 2 It is a front view of the utility model.
[0016] Figure 3 It is a partial enlarged view of the utility model.
[0017] Figure 4 This is a partial enlarged view from another viewing angle of the utility model.
[0018] Figure 5 It is a side view of the utility model after clamping the filter element plate.
[0019] Figure 6 It is a partial enlarged view of the rotating mechanism of the utility model.
[0020] Figure 7 This is a partial enlargement of the clamping mechanism of the utility model after clamping the filter element sheet. Figure 1 .
[0021] Figure 8 This is a partial enlargement of the clamping mechanism of the utility model after clamping the filter element sheet. Figure 2 .
[0022] Fig. 9 It is a partial enlarged view of the X-axis moving mechanism of the utility model.
[0023] Fig.10 It is a top view of the X-axis moving mechanism of the utility model.
[0024] Fig.11 It is a partial enlarged view of the glue dripping mechanism of the utility model.
[0025] Fig.12 This is a partial enlarged view of the glue dripping mechanism of the utility model from another perspective. DETAILED DESCRIPTION
[0026] The utility model is further described below with reference to the accompanying drawings. Example
[0027] like Figures 1 to 12As shown, the left and right sides of the upper end of the X-axis moving mechanism 1 are respectively connected to the rotating mechanism 2, one side of the rotating mechanism 2 is connected to the clamping mechanism 3, a glue dripping mechanism 4 is provided above the clamping mechanism 3, the rotating mechanism 2 includes a rotating motor 2-1, a rotating synchronous belt 2-2, and a transmission shaft 2-3, the output shaft of the rotating motor 2-1 is connected to one end of the rotating synchronous belt 2-2, the other end of the rotating synchronous belt 2-2 is sleeved on the transmission shaft 2-3, and one end of the transmission shaft 2-3 is connected to the clamping mechanism 3; the clamping mechanism 3 includes a clamping claw 3-1 and a clamping cylinder 3-2, one end of the clamping claw 3-1 is connected to the clamping cylinder 3-2, and the other end of the clamping claw 3-1 is provided with a clamping port.
[0028] The X-axis moving mechanism 1 includes a driving motor 1-1 and an X-axis synchronous belt 1-2. The output shaft of the driving motor 1-1 is connected to one end of the X-axis synchronous belt 1-2. The other end of the X-axis synchronous belt 1-2 is sleeved on the fixed shaft 1-5. The inner side of the X-axis synchronous belt 1-2 is connected to the rotating mechanism 2 through a connecting block 1-3. In this embodiment, there are two connecting blocks 1-3, and the two connecting blocks are respectively connected to the rotating mechanisms 2 on the left and right sides. This ensures that when the X-axis synchronous belt 1-2 rotates, the rotating mechanisms 2 on the left and right sides can perform symmetrical movements synchronously.
[0029] The X-direction synchronous belt 1 - 2 is elliptical in shape, and the rotating mechanisms 2 on the left and right sides are respectively located on both sides of the X-direction synchronous belt 1 - 2.
[0030] Linear guide rails 1-4 are respectively arranged on the front and rear sides of the X-direction synchronous belt 1-2, and the upper end of the linear guide rails 1-4 is connected to the lower end of the connecting block 1-3. The linear guide rails 1-4 play a guiding role.
[0031] The other end of the transmission shaft 2-3 is fixed on the support seat 2-4, and the lower end of the support seat 2-4 is fixed on the connecting block 1-3.
[0032] The clamping mechanisms 3 on the left and right sides are arranged opposite to each other.
[0033] A position detection sensor 5 is provided on one side of the X-direction moving mechanism 1 to detect the position of the filter element plate 3-3.
[0034] The glue dripping mechanism 4 includes a Y-direction moving cylinder 4-1, a Z-direction moving cylinder 4-2, and a glue dripping head 4-3. One end of the Y-direction moving cylinder 4-1 is connected to the Z-direction moving cylinder 4-2 through a mounting seat 4-4. The lower end of the Z-direction moving cylinder 4-2 is connected to a connecting seat 4-5. The left and right sides of the connecting seat 4-5 are respectively connected to the glue dripping head 4-3. When the glue dripping mechanism 4 is used, the Y-direction moving cylinder 4-1 drives the glue dripping head 4-3 to move in the Y direction, and the Z-direction moving cylinder 4-2 drives the glue dripping head 4-3 to move in the up and down directions. Through the cooperation of the Y-direction moving cylinder 4-1 and the Z-direction moving cylinder 4-2, the glue dripping head 4-3 is driven to move to the desired position for glue dripping, thereby completing the bonding of the filter element sheet 3-3.
[0035] It also includes a workbench 6 , an X-axis moving mechanism 1 is fixed on the upper end of the workbench 6 , and a glue dripping mechanism 4 is fixed above the workbench 6 via a supporting frame 7 .
[0036] When the utility model is used, the staff puts the left and right parts of the filter element sheet 3-3 to be rolled into the clamping of the left and right clamping jaws 3-1 respectively, and at the same time ensures that the end parts of the left and right ends of the filter element sheet 3-3 are exposed outside the clamping jaws 3-1, and the end parts are in a vertical state. Under the action of the clamping cylinder 3-2, the clamping jaws 3-1 clamp the filter element sheet 3-3. Then, the glue dripping head 4-3 of the glue dripping mechanism 4 moves to the top of the filter element sheet 3-3 under the action of the Y-direction moving cylinder 4-1 and the Z-direction moving cylinder 4-2, and glue is injected at the end parts of the left and right ends of the filter element sheet 3-3. Then, the rotating mechanism 2 on the left and right sides drives the clamping jaws 3-1 to rotate, so that the end parts of the left and right ends of the filter element sheet 3-3 change from the original vertical to the horizontal state. Next, since the rotating mechanisms 2 on the left and right sides are respectively located on both sides of the X-direction synchronous belt 1-2, the driving motor 1-1 of the X-direction moving mechanism 1 drives the X-direction synchronous belt 1-2 to rotate, thereby driving the rotating mechanisms 2 on the left and right sides to move toward the center of the X-direction synchronous belt 1-2, so that the end parts of the left and right ends of the filter element plate 3-3 are close to each other, and the filter element plate 3-3 is bonded into a cylindrical structure.
Claims
1. An automatic rolling mechanism for a filter cylinder, characterized in that: The invention comprises an X-axis moving mechanism (1), a rotating mechanism (2), a clamping mechanism (3), and a glue dripping mechanism (4). The left and right sides of the upper end of the X-axis moving mechanism (1) are respectively connected to the rotating mechanism (2), one side of the rotating mechanism (2) is connected to the clamping mechanism (3), and the glue dripping mechanism (4) is arranged above the clamping mechanism (3). The rotating mechanism (2) comprises a rotating motor (2-1), a rotating synchronous belt (2-2), and a transmission shaft (2-3). The output shaft of the rotating motor (2-1) is connected to one end of the rotating synchronous belt (2-2), the other end of the rotating synchronous belt (2-2) is sleeved on the transmission shaft (2-3), and one end of the transmission shaft (2-3) is connected to the clamping mechanism (3); the clamping mechanism (3) comprises a clamping claw (3-1) and a clamping cylinder (3-2), one end of the clamping claw (3-1) is connected to the clamping cylinder (3-2), and the other end of the clamping claw (3-1) is provided with a clamping opening.
2. The automatic rolling mechanism for a filter element cylinder according to claim 1, characterized in that: The X-direction moving mechanism (1) comprises a driving motor (1-1) and an X-direction synchronous belt (1-2); the output shaft of the driving motor (1-1) is connected to one end of the X-direction synchronous belt (1-2); the other end of the X-direction synchronous belt (1-2) is sleeved on a fixed shaft (1-5); and the inner side of the X-direction synchronous belt (1-2) is connected to the rotating mechanism (2) via a connecting block (1-3).
3. The automatic rolling mechanism for a filter cylinder according to claim 2, characterized in that: The X-direction synchronous belt (1-2) is elliptical in shape, and the rotating mechanisms (2) on the left and right sides are respectively located on both sides of the X-direction synchronous belt (1-2).
4. The automatic rolling mechanism for a filter cylinder according to claim 2, characterized in that: The front and rear sides of the X-direction synchronous belt (1-2) are respectively provided with linear guide rails (1-4), and the upper end of the linear guide rail (1-4) is connected to the lower end of the connecting block (1-3).
5. The automatic rolling mechanism for a filter cylinder according to claim 1, characterized in that: The other end of the transmission shaft (2-3) is fixed on the support seat (2-4), and the lower end of the support seat (2-4) is fixed on the connecting block (1-3).
6. The automatic rolling mechanism for a filter element cylinder according to claim 1, characterized in that: The clamping mechanisms (3) on the left and right sides are arranged relative to each other.
7. The automatic rolling mechanism for a filter cylinder according to claim 1, characterized in that: A position detection sensor (5) is provided on one side of the X-direction moving mechanism (1).
8. The automatic rolling mechanism for a filter cartridge cylinder according to claim 1, characterized in that: The glue dripping mechanism (4) comprises a Y-direction movable cylinder (4-1), a Z-direction movable cylinder (4-2), and a glue dripping head (4-3); one end of the Y-direction movable cylinder (4-1) is connected to the Z-direction movable cylinder (4-2) via a mounting seat (4-4); the lower end of the Z-direction movable cylinder (4-2) is connected to a connecting seat (4-5); and the left and right sides of the connecting seat (4-5) are respectively connected to the glue dripping head (4-3).
9. The automatic rolling mechanism for a filter cartridge cylinder according to claim 1, characterized in that: It also includes a workbench (6), an X-axis moving mechanism (1) is fixed on the upper end of the workbench (6), and a glue dripping mechanism (4) is fixed above the workbench (6) via a support frame (7).