Energy-saving efficient ground mat compound machine

Abstract

The utility model relates to the technical field of compound machines, and discloses an energy-saving efficient ground mat compound machine which comprises a base. Through cooperative use of the guide groove, the screw rod, the guide plate, the clamping plate, the guide groove, the connecting plate and the positioning groove, the clamping position of the clamping plate is convenient to adjust, the mold box is convenient to mount or dismount, and meanwhile, through cooperative use of the extrusion mold, the first connecting column and the bolt, the extrusion mold is convenient to mount or dismount; compared with the prior art, extrusion dies and die boxes of different specifications can be conveniently replaced, the stability of the die boxes during installation is improved, the die boxes are not prone to shaking, and therefore floor mat materials of different specifications can be conveniently pressed and produced; the energy-saving efficient floor mat compounding machine has the advantages of being simple in structure, convenient to operate, high in compounding efficiency, capable of saving energy, environmentally friendly and the like, the compounding requirements of different floor mat materials can be met, and an efficient and reliable solution is provided for the floor mat production industry.

Description

Technical Field

[0001] The present application relates to the technical field of compound machines, and in particular to an energy-saving and efficient floor mat compound machine. Background Art

[0002] Floor mat laminating machine is a modern industrial equipment, widely used in home furnishing, automobile, electronics, packaging and other fields. It mainly uses hot pressing bonding to laminate different foam, sponge, non-woven fabric and other materials to form floor mat products with excellent performance. The growing demand for floor mat laminating machine in the market not only provides new development opportunities for my country's manufacturing industry, but also brings more diversified choices to consumers.

[0003] In the prior art, a Chinese utility model patent with authorization announcement number CN219486350U discloses "a composite machine for manufacturing plastic floor mats" including a cover shell, a mold box is fixedly arranged in the cover shell, the mold box is fixedly arranged in the cover shell by a fixing mechanism, a pressing plate corresponding to the mold box is also arranged on the upper inner wall of the cover shell, the pressing plate is connected to the cover shell by two telescopic rods, a limiting mechanism corresponding to the telescopic rods is arranged on the cover shell, a hydraulic platform is also fixedly arranged on the upper inner wall of the cover shell, the output end of the hydraulic platform is arranged corresponding to the pressing plate, and two bases are symmetrically fixedly arranged on the lower wall of the cover shell. The utility model can quickly replace the mold box and the pressing plate as needed, realizes the pressing production of plastic floor mats of different shapes, and does not need to replace the equipment to complete, which greatly improves the adaptability of the equipment and the production efficiency of the floor mats.

[0004] This utility model equipment has the advantage of quickly replacing the mold box and the pressing plate, and realizes the pressing production of plastic floor mats of different shapes without changing the equipment. This feature greatly improves the adaptability of the equipment and the production efficiency of the floor mats. However, in actual use, the equipment still has certain limitations. Although the card block can be driven to slide out of the slot by pulling the pull rod, thereby releasing the fixation of the mold box in the cover shell, the pull rod is controlled by a spring and its stability is relatively low.

[0005] The above information disclosed in the background technology is only used to increase the understanding of the background technology of the present application, and therefore, it may include information that does not constitute the prior art known to ordinary technicians in the field. Utility Model Content

[0006] In order to solve the problem that the block can be driven to slide out of the slot by pulling the pull rod, thereby releasing the fixation of the mold box in the cover shell, but the pull rod is controlled by a spring and its stability is relatively low, the present application provides an energy-saving and efficient floor mat compounding machine.

[0007] The energy-saving and high-efficiency floor mat compounding machine provided in this application adopts the following technical solution:

[0008] An energy-saving and efficient floor mat compound machine comprises a base, a detachable mold box is installed on the top surface of the base, two support plates are fixed on the top surface of the base, a top plate is fixed on the support plate, a detachable guide plate is installed on the top plate, four corners of the guide plate are penetrated by first connecting columns, the top ends of the four first connecting columns are all threadedly installed with bolts, and the bottom ends are fixed with extrusion dies, and the outer walls of the four first connecting columns are all sleeved with springs, and the springs are located between the extrusion die and the guide plate;

[0009] A cylinder is fixed on the top surface of the top plate, the output end of the cylinder passes through the top plate and is fixed with a connecting rod, a limit block is fixed at the bottom end of the connecting rod, a mounting seat is fixed on the top surface of the guide plate, and a convex mounting groove is provided on one side of the mounting seat for the connecting rod and the limit block to slide;

[0010] Two pairs of symmetrically distributed guide grooves are provided on the top surface of the base, a dual-axis motor is fixed on the inner top side of the base, screws are fixed on the two output ends of the dual-axis motor, guide plates are threadedly mounted on the two screws, a pair of clamping plates are fixed on the top surfaces of the two guide plates, and the two pairs of clamping plates pass through the two pairs of guide grooves and have the freedom to move along the length of the guide grooves, connecting plates are fixed on both sides of the mold box, and a pair of positioning grooves for the clamping plates to pass through are provided on the two connecting plates.

[0011] Preferably, a fixing plate is fixed on the inner top side of the base at positions on both sides of the dual-axis motor, and the two screws pass through the fixing plates, a pair of guide rods are fixed on one side of the two fixing plates, and guide grooves for the guide rods to pass through are opened on the two guide plates.

[0012] Preferably, a support rod is fixed on the inner top side of the base near the guide rod, and the tail end of the support rod is fixedly connected to the outer wall of the guide rod. Avoidance grooves for the support rod to pass through are also provided on both sides of the two guide plates, and the avoidance grooves are communicated with the guide grooves.

[0013] Preferably, two symmetrically distributed second connecting columns are fixed to the top surface of the guide plate, and the two second connecting columns both penetrate the top plate.

[0014] Preferably, threaded rods are fixed to the top ends of the two second connecting columns, and limiting rods are threadedly installed on the two threaded rods.

[0015] Preferably, the sum of the heights of the second connecting column and the limiting rod is greater than the height of the support plate.

[0016] Preferably, the connecting rod, the limiting block and the mounting seat are all made of metal.

[0017] In summary, this application includes the following beneficial technical effects:

[0018] By using the guide groove, screw, guide plate, clamping plate, guide groove, connecting plate and positioning groove in coordination, it is convenient to adjust the clamping position of the clamping plate and to install or remove the mold box. At the same time, by using the extrusion mold, the first connecting column and bolt in coordination, it is convenient to install or remove the extrusion mold. Compared with the prior art, it is not only convenient to replace extrusion molds and mold boxes of different specifications, but also improves the stability of the mold box during installation, making it less likely to shake, thereby facilitating the pressing and production of floor mat materials of different specifications. The energy-saving and efficient floor mat compounding machine disclosed in the embodiment of the present application has the advantages of simple structure, easy operation, high compounding efficiency, energy saving and environmental protection, etc. It can meet the compounding needs of different floor mat materials and provides an efficient and reliable solution for the floor mat production industry. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of the utility model;

[0020] Figure 2 is a schematic cross-sectional structure diagram of a base according to an embodiment of the present application;

[0021] Figure 3 This is an embodiment of the present application Figure 2 A schematic diagram of the enlarged structure at point A;

[0022] Figure 4 This is an embodiment of the present application Figure 2 A schematic diagram of the enlarged structure at B;

[0023] Figure 5 This is an embodiment of the present application Figure 2 Enlarged structural diagram at C.

[0024] Explanation of the accompanying drawings: 1. base; 2. support plate; 3. top plate; 4. cylinder; 5. connecting rod; 6. limit block; 7. guide plate; 8. mounting seat; 9. convex mounting groove; 10. first connecting column; 11. extrusion die; 12. spring; 13. guide groove; 14. dual-axis motor; 15. screw; 16. guide plate; 17. clamping plate; 18. guide groove; 19. avoidance groove; 20. guide rod; 21. support rod; 22. mold box; 23. connecting plate; 24. positioning groove; 25. second connecting column; 26. threaded rod; 27. limit rod; 28. fixing plate. DETAILED DESCRIPTION

[0025] The following is combined with Figure 1 -Attached Figure 5This application is described in further detail.

[0026] The present application embodiment discloses an energy-saving and efficient floor mat compounding machine. Figure 1-Figure 5 , an energy-saving and efficient floor mat compound machine, comprising a base 1, a detachable mold box 22 is installed on the top surface of the base 1, two support plates 2 are also fixed on the top surface of the base 1, a top plate 3 is fixed on the support plate 2, a detachable guide plate 7 is installed on the top plate 3, four corners of the guide plate 7 are penetrated by first connecting columns 10, the top ends of the four first connecting columns 10 are all threaded with bolts, and the bottom ends are fixed with extrusion molds 11, and the outer walls of the four first connecting columns 10 are all sleeved with springs 12, and the springs 12 are located between the extrusion mold 11 and the guide plate 7;

[0027] A cylinder 4 is fixed on the top surface of the top plate 3, the output end of the cylinder 4 passes through the top plate 3 and is fixed with a connecting rod 5, a limit block 6 is fixed at the bottom end of the connecting rod 5, a mounting seat 8 is fixed on the top surface of the guide plate 7, and a convex mounting groove 9 is provided on one side of the mounting seat 8 for the connecting rod 5 and the limit block 6 to slide;

[0028] The top surface of the base 1 is provided with two pairs of symmetrically distributed guide grooves 13, a double-axis motor 14 is fixed to the inner top side of the base 1, screws 15 are fixed to the two output ends of the double-axis motor 14, guide plates 16 are installed on the two screws 15 by threads, a pair of card plates 17 are fixed to the top surfaces of the two guide plates 16, and the two pairs of card plates 17 pass through the two pairs of guide grooves 13 and have the freedom to move along the length of the guide grooves 13, and connecting plates 23 are fixed to both sides of the mold box 22, and a pair of card plates 17 are provided on the two connecting plates 23 for the card plates 17 to pass through. When in use, first, the mold box 22 can be placed on the base 1 by using the positioning groove 24 to penetrate the two pairs of card plates 17, and then the floor mat material to be compounded is placed in the mold box 22, and then the dual-axis motor 14 is started, and the position of the card plate 17 in the positioning groove 24 is adjusted by using the two screws 15, and one side of the card plate 17 can be moved to the top surface of the connecting plate 23 to fix its position. During the compounding process, the cylinder 4 will drive the connecting rod 5 and the limit block 6 to move downward, thereby pushing the extrusion die 11 downward. The floor mat material is extruded and compounded. Since a spring 12 is sleeved on the first connecting column 10, when the extrusion die 11 contacts the floor mat material, the spring 12 will play a buffering role to ensure that the extrusion force is uniform and will not damage the material. When it is necessary to replace the extrusion die 11 and the die box 22 of different specifications, since the extrusion die 11 is detachably mounted on the guide plate 7 through the first connecting column 10 and the bolt, the extrusion die 11 of different specifications can be easily replaced, and the clamping position of the clamping plate 17 can be adjusted by using two screws 15, and the die box 22 of different specifications can also be replaced. This not only facilitates the replacement of mold boxes 22 of different specifications, but also improves the stability of the mold box 22 during installation, making it less likely to shake, thereby facilitating the pressing and production of floor mat materials of different specifications. In summary, the energy-saving and efficient floor mat compounding machine disclosed in the embodiment of the present application has the advantages of simple structure, easy operation, high compounding efficiency, energy saving and environmental protection, etc., can meet the compounding needs of different floor mat materials, and provides an efficient and reliable solution for the floor mat production industry.

[0029] Reference Figure 2 A fixing plate 28 is fixed to the inner top side of the base 1 at the positions on both sides of the dual-axis motor 14, and the two screws 15 pass through the fixing plate 28. A pair of guide rods 20 are fixed to one side of the two fixing plates 28, and guide grooves 18 for the guide rods 20 to pass through are provided on the two guide plates 16; this can increase the stability of the guide plates 16 when moving, so that they are not easy to shake.

[0030] Reference Figure 2 and Figure 3A support rod 21 is fixed on the inner top side of the base 1 near the guide rod 20, and the tail end of the support rod 21 is fixedly connected to the outer wall of the guide rod 20. Avoidance grooves 19 for the support rod 21 to pass through are also provided on both sides of the two guide plates 16, and the avoidance grooves 19 are communicated with the guide grooves 18; the stability of the guide rod 20 is increased to prevent one end thereof from tilting, thereby facilitating the movement of the guide plate 16.

[0031] Reference Figure 2 and Figure 4 Two symmetrically distributed second connecting columns 25 are fixed on the top surface of the guide plate 7, and the two second connecting columns 25 both penetrate the top plate 3. Threaded rods 26 are fixed on the tops of the two second connecting columns 25. Limiting rods 27 are installed on the two threaded rods 26 by threads. The sum of the heights of the second connecting columns 25 and the limiting rods 27 is greater than the height of the support plate 2; it can increase the stability of the guide plate 7 during movement and effectively prevent it from shaking. In this way, not only can the stability and safety of the guide plate 7 during operation be ensured, but also the efficiency and life of the entire equipment can be greatly improved.

[0032] Reference Figure 4 The connecting rod 5, the limiting block 6 and the mounting seat 8 are all made of metal; they are not easy to break or bend, and their service life can be extended.

[0033] The implementation principle of the energy-saving and efficient floor mat compounding machine of the present application embodiment is as follows: when in use, first, the mold box 22 can be placed on the base 1 by using the positioning groove 24 to penetrate the two pairs of card plates 17, and then the floor mat material to be compounded is placed in the mold box 22, and then the double-axis motor 14 is started, and the position of the card plate 17 in the positioning groove 24 is adjusted by using the two screws 15, so that one side of the card plate 17 can be moved to the top surface of the connecting plate 23, and its position can be fixed;

[0034] During the compounding process, the cylinder 4 drives the connecting rod 5 and the stopper 6 to move downward, thereby pushing the extrusion die 11 downward to extrude and compound the floor mat material. Since the first connecting column 10 is provided with a spring 12, when the extrusion die 11 contacts the floor mat material, the spring 12 acts as a buffer to ensure that the extrusion force is uniform and does not damage the material.

[0035] When it is necessary to replace the extrusion mold 11 and the mold box 22 of different specifications, since the extrusion mold 11 is detachably mounted on the guide plate 7 by the first connecting column 10 and the bolt, the extrusion mold 11 of different specifications can be easily replaced, and the clamping position of the clamping plate 17 can be adjusted by using the two screws 15, and the mold box 22 of different specifications can also be replaced, which not only realizes the convenience of replacing the mold boxes 22 of different specifications, but also improves the stability of the mold box 22 during installation, making it less likely to shake, thereby facilitating the pressing and production of floor mat materials of different specifications. In summary, the energy-saving and efficient floor mat compounding machine disclosed in the embodiment of the present application has the advantages of simple structure, easy operation, high compounding efficiency, energy saving and environmental protection, etc., can meet the compounding needs of different floor mat materials, and provides an efficient and reliable solution for the floor mat production industry.

[0036] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0037] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0038] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

[0039] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. An energy-saving and efficient floor mat compounding machine, comprising a base (1), characterized in that: A detachable mold box (22) is installed on the top surface of the base (1), and two support plates (2) are also fixed on the top surface of the base (1), a top plate (3) is fixed on the support plate (2), a detachable guide plate (7) is installed on the top plate (3), and the four corners of the guide plate (7) are penetrated by first connecting columns (10), the top ends of the four first connecting columns (10) are threadedly installed with bolts, and the bottom ends are fixed with extrusion molds (11), and the outer walls of the four first connecting columns (10) are sleeved with springs (12), and the springs (12) are located between the extrusion mold (11) and the guide plate (7); A cylinder (4) is fixed on the top surface of the top plate (3); the output end of the cylinder (4) passes through the top plate (3) and is fixed with a connecting rod (5); a limit block (6) is fixed at the bottom end of the connecting rod (5); a mounting seat (8) is fixed on the top surface of the guide plate (7); a convex mounting groove (9) is provided on one side of the mounting seat (8) for the connecting rod (5) and the limit block (6) to slide; The top surface of the base (1) is provided with two pairs of symmetrically distributed guide grooves (13); a double-axis motor (14) is fixed on the inner top side of the base (1); screws (15) are fixed on the two output ends of the double-axis motor (14); guide plates (16) are threadedly mounted on the two screws (15); a pair of clamping plates (17) are fixed on the top surfaces of the two guide plates (16); the two pairs of clamping plates (17) penetrate the two pairs of guide grooves (13) and have the freedom to move along the length of the guide grooves (13); connecting plates (23) are fixed on both sides of the mold box (22); and a pair of positioning grooves (24) for the clamping plates (17) to penetrate are provided on the two connecting plates (23).

2. The energy-saving and high-efficiency floor mat compounding machine according to claim 1, characterized in that: A fixing plate (28) is fixed to the inner top side of the base (1) at positions on both sides of the dual-axis motor (14), and the two screw rods (15) pass through the fixing plate (28). A pair of guide rods (20) are fixed to one side of the two fixing plates (28), and guide grooves (18) for the guide rods (20) to pass through are formed on the two guide plates (16).

3. The energy-saving and high-efficiency floor mat compounding machine according to claim 2, characterized in that: A support rod (21) is fixed on the inner top side of the base (1) near the guide rod (20), and the tail end of the support rod (21) is fixedly connected to the outer wall of the guide rod (20). Both sides of the two guide plates (16) are provided with avoidance grooves (19) for the support rod (21) to pass through, and the avoidance grooves (19) are communicated with the guide grooves (18).

4. The energy-saving and high-efficiency floor mat compounding machine according to claim 1, characterized in that: Two symmetrically distributed second connecting columns (25) are fixed to the top surface of the guide plate (7), and the two second connecting columns (25) both penetrate the top plate (3).

5. The energy-saving and high-efficiency floor mat compounding machine according to claim 4, characterized in that: A threaded rod (26) is fixed to the top of each of the two second connecting columns (25), and a limit rod (27) is threadedly mounted on each of the two threaded rods (26).

6. The energy-saving and high-efficiency floor mat compounding machine according to claim 5, characterized in that: The sum of the heights of the second connecting column (25) and the limiting rod (27) is greater than the height of the support plate (2).

7. The energy-saving and high-efficiency floor mat compounding machine according to claim 1, characterized in that: The connecting rod (5), the limiting block (6) and the mounting seat (8) are all made of metal.

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