Sound insulation cotton filling device for sound insulation curtain wall production

By designing an automated sound-insulating cotton filling device, the use of cylinders and servo motors to drive threaded rods and sliders to automatically press the sound-insulating cotton, solving the problem of high manpower consumption in traditional filling methods, improving the filling efficiency and equipment adaptability.

CN222309880UActive Publication Date: 2025-01-07SHENZHEN DONGCHENG DECORATION CONSTR GRP CO LTD
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Patent Information

Application Number
CN202420759965.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-13
Publication Date
2025-01-07
Estimated Expiration
2034-04-13

AI Technical Summary

Technical Problem

The traditional curtain wall sound insulation cotton filling method requires human pressing and spraying to expand the sound insulation cotton, resulting in high labor consumption and low efficiency.

Method used

A sound-insulating cotton filling device produced by sound-insulating curtain wall was designed. The threaded rods and sliders were driven by cylinders and servo motors to realize automatic pressing of the filled sound-insulating cotton, reducing manpower consumption, and adjusting equipment through support plates and limit columns height, improve the degree of automation.

Benefits of technology

Automatic pressing of sound insulation cotton is realized, labor consumption is reduced, filling efficiency and equipment automation are improved, and different construction environments are adapted to different construction environments.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a sound insulation cotton filling device for sound insulation curtain wall production, and relates to the field of sound insulation cotton filling. The sound insulation cotton filling device for sound insulation curtain wall production comprises supporting plates, first U-shaped plates are arranged between the adjacent lower middle portions of the two supporting plates, a fixing plate is fixedly connected between the adjacent two first U-shaped plates, and a second U-shaped plate is fixedly connected between the adjacent upper middle portions of the two supporting plates. A threaded rod is arranged between every two adjacent second U-shaped plates, the outer wall of each threaded rod is in threaded connection with a sliding block, the right end of each threaded rod is fixedly connected with a servo motor, and the bottom of each sliding block is fixedly connected with an air cylinder. According to the sound insulation cotton filling device for sound insulation curtain wall production, the filled sound insulation cotton can be automatically pressed through cooperation of the air cylinder and the pressing plate, consumption during manual pressing is reduced, the air cylinder can be moved through cooperation of the servo motor and the threaded rod and the sliding block, and the designated position can be accurately pressed.
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Description

Technical Field

[0001] The utility model relates to a sound insulation cotton filling device, in particular to a sound insulation cotton filling device for producing a sound insulation curtain wall, and belongs to the technical field of sound insulation cotton filling. Background Art

[0002] With the acceleration of urbanization, noise pollution is becoming more and more serious. Soundproof curtain walls have been widely used as an effective means of noise control. In the production process of soundproof curtain walls, the filling of sound insulation cotton is a crucial link.

[0003] The traditional method of filling curtain wall sound insulation cotton is generally to use spray filling. A certain proportion of material is mixed into the spraying equipment, and then pushed to the nozzle by air pressure. The material sprayed out from the nozzle will expand rapidly. At this time, another staff member needs to be arranged to press the expanded sound insulation cotton material to prevent it from expanding too much and affecting the overall filling effect. This filling method increases the consumption of manpower and time, and reduces the overall work efficiency, which is very inconvenient. Utility Model Content

[0004] Technical issues solved

[0005] The purpose of the utility model is to provide a sound insulation cotton filling device for producing a sound insulation curtain wall in order to solve the above-mentioned problem, so as to solve the problem in the prior art that the sound insulation cotton expanded after spraying needs to be pressed by manpower.

[0006] Technical Solution

[0007] The utility model is implemented through the following technical scheme: a sound insulation cotton filling device for producing a sound insulation curtain wall, comprising a support plate, a U-shaped plate one is arranged between the middle and lower parts of two support plates, a fixing plate is fixedly connected between the two adjacent U-shaped plates one, a U-shaped plate two is fixedly connected between the middle and upper parts of two support plates, a threaded rod is arranged between the two adjacent U-shaped plates two, and a slider is threadedly connected to the outer wall of the threaded rod.

[0008] Preferably, the right end of the threaded rod is fixedly connected to a servo motor, the bottom of the servo motor is fixedly connected to a square plate, and the left and right ends of the threaded rod are both rotatably connected to long plates.

[0009] Preferably, a cylinder is fixedly connected to the bottom of the sliding block, a pressing plate is fixedly connected to the output end of the cylinder, and a rubber sleeve is fixedly connected to the bottom of the pressing plate.

[0010] Preferably, a plurality of circular holes are provided on the front and rear sides of the two support plates, and limiting columns are provided inside the circular holes.

[0011] Preferably, the bottom of the U-shaped plate 1 is fixedly connected with a universal wheel, and the universal wheel is fixedly connected at the four corners of the bottom of the U-shaped plate 1.

[0012] Preferably, a controller is fixedly connected to the right side of the support plate, and a plurality of connection ports are provided on the front side of the controller.

[0013] Preferably, a display is fixedly connected to the left side of the support plate.

[0014] The utility model provides a sound insulation cotton filling device for producing a sound insulation curtain wall, which has the following beneficial effects:

[0015] The sound insulation cotton filling device produced by the sound insulation curtain wall can automatically press the filled sound insulation cotton through the cylinder and the pressing plate, thereby reducing the consumption of manpower in pressing. The servo motor, together with the threaded rod and the slider, can move the cylinder and accurately press the specified position.

[0016] The sound insulation cotton filling device produced by the sound insulation curtain wall can adjust the height of the fixed plate through multiple circular holes opened on the front side of the support plate in conjunction with the limit columns to adapt to different construction environments. At the same time, the controller and the display can improve the degree of automation of the equipment and provide convenience for the operator. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a structural schematic diagram of the mobile pressing device of the utility model;

[0019] Figure 3 It is a schematic diagram of the structure of the controller of the utility model;

[0020] Figure 4 It is a schematic diagram of the structure of the display of the utility model.

[0021]

Main component symbol description

[0022] 1. Support plate; 2. U-shaped plate 1; 3. Fixed plate; 4. U-shaped plate 2; 5. Threaded rod; 6. Slider; 7. Servo motor; 8. Long plate; 9. Cylinder; 10. Pressing plate; 11. Rubber sleeve; 12. Round hole; 13. Limiting column; 14. Universal wheel; 15. Controller; 16. Connection port; 17. Display; 18. Square plate. DETAILED DESCRIPTION

[0023] The embodiment of the utility model provides a sound insulation cotton filling device for producing a sound insulation curtain wall.

[0024] See also Figure 1 , Figure 2, Figure 3 and Figure 4 , including a support plate 1, a U-shaped plate 2 is arranged between the middle and lower parts of the two support plates 1, a fixed plate 3 is fixedly connected between the two U-shaped plates 2, a U-shaped plate 4 is fixedly connected between the middle and upper parts of the two support plates 1, a threaded rod 5 is arranged between the two U-shaped plates 24, a slider 6 is threadedly connected to the outer wall of the threaded rod 5, a servo motor 7 is fixedly connected to the right end of the threaded rod 5, a square plate 18 is fixedly connected to the bottom of the servo motor 7, the left and right ends of the threaded rod 5 are rotatably connected to a long plate 8, a cylinder 9 is fixedly connected to the bottom of the slider 6, a pressing plate 10 is fixedly connected to the output end of the cylinder 9, and a rubber sleeve 11 is fixedly connected to the bottom of the pressing plate 10, a plurality of circular holes 12 are opened on the front and rear sides of the two support plates 1, and a limiting column 13 is arranged inside the circular hole 12, a universal wheel 14 is fixedly connected to the bottom of the U-shaped plate 2, and the universal wheel 14 is fixedly connected to the four corners of the bottom of the U-shaped plate 2. A controller 15 is fixedly connected to the right side of the support plate 1 , and a plurality of connection ports 16 are provided on the front side of the controller 15 . A display 17 is fixedly connected to the left side of the support plate 1 .

[0025] When the utility model is in use: a U-shaped plate 2 is arranged between the middle and lower parts of the two supporting plates 1, and the function of the U-shaped plate 2 is to support and fix the fixing plate 3, and a fixing plate 3 is fixedly connected between the two U-shaped plates 2, and the fixing plate 3 is used to place the plate that needs to be filled with sound insulation cotton, and at the same time increases the overall stability of the equipment, and a U-shaped plate 2 4 is fixedly connected between the middle and upper parts of the supporting plates 1, and a threaded rod 5 is arranged between the two U-shaped plates 2 4, and the rotation of the threaded rod 5 can drive the slider 6 to move forward and backward, and the right end of the threaded rod 5 is fixedly connected to a servo motor 7, and the servo motor 7 provides a power source for the rotation of the threaded rod 5. The servo motor 7 can accurately control the rotation speed and direction of the threaded rod 5 by controlling its rotation speed and direction, and the bottom of the servo motor 7 is fixedly connected to a square plate 18, and the square plate 18 increases the stability of the servo motor 7, making it run more smoothly.

[0026] In addition, the left and right ends of the threaded rod 5 are rotatably connected to the long plate 8, which is used to support the threaded rod 5 to make its operation more stable and reliable. The bottom of the slider 6 is fixedly connected to the cylinder 9, and the output end of the cylinder 9 is fixedly connected to the pressing plate 10. When the slider 6 moves to the specified position, the cylinder 9 will push the pressing plate 10 downward to press the sound insulation cotton tightly to prevent its expansion from affecting the overall sound insulation effect. The bottom of the pressing plate 10 is fixedly connected to a rubber sleeve 11, which can reduce the adhesion between the expanded foamed sound insulation cotton and the pressing plate 10.

[0027] In order to facilitate the movement and positioning of the fixing plate 3, a plurality of circular holes 12 are opened on the front and rear sides of the two support plates 1, and limiting columns 13 are arranged inside the circular holes 12. These limiting columns 13 cooperate with the circular holes 12 to adjust and fix the height of the fixing plate 3 to adapt to different construction environment requirements. At the same time, the bottom of the U-shaped plate 2 is fixedly connected with universal wheels 14. These universal wheels 14 are fixedly connected at the four corners of the bottom of the U-shaped plate 2, so that the equipment can be easily moved on the ground, thereby improving its practicality and convenience.

[0028] In order to control and monitor the entire device, a controller 15 is fixedly connected to the right side of the support plate 1. A plurality of connection ports 16 are provided on the front side of the controller 15, which can be easily connected to external devices to share data in real time, thereby improving the convenience of use for operators.

[0029] At the same time, a display 17 is fixedly connected to the left side of the support plate 1. The display 17 can display the working status of the equipment and various data information in real time, so that the operator can intuitively understand the operation of the equipment, find problems in time and deal with them

[0030] Working principle: A U-shaped plate 2 is arranged between the middle and lower parts of the two support plates 1. The function of the U-shaped plate 2 is to support and fix the fixed plate 3. A fixed plate 3 is fixedly connected between the two U-shaped plates 2. The fixed plate 3 is used to place the plate that needs to be filled with sound insulation cotton, and at the same time increases the overall stability of the equipment. A U-shaped plate 2 4 is fixedly connected between the middle and upper parts of the support plates 1. A threaded rod 5 is arranged between the two U-shaped plates 2 4. The rotation of the threaded rod 5 can drive the slider 6 to move forward and backward. The right end of the threaded rod 5 is fixedly connected with a servo Servo motor 7, servo motor 7 provides power source for the rotation of threaded rod 5. Servo motor 7 can accurately control the rotation speed and direction of threaded rod 5 by controlling its rotation speed and direction. The bottom of servo motor 7 is fixedly connected with square plate 18, which increases the stability of servo motor 7 and makes it run more smoothly. The left and right ends of threaded rod 5 are rotatably connected with long plates 8, which are used to support threaded rod 5 and make it run more stably and reliably. The bottom of slider 6 is fixedly connected with cylinder 9, and the output end of cylinder 9 is fixedly connected with Pressing plate 10, when slider 6 moves to the specified position, cylinder 9 will push pressing plate 10 downward, press the sound insulation cotton tightly to prevent its expansion and affect the overall sound insulation effect, the bottom of pressing plate 10 is fixedly connected with rubber sleeve 11, rubber sleeve 11 can reduce the adhesion of expanded foamed sound insulation cotton and pressing plate 10, in order to facilitate the movement and positioning of fixing plate 3, front and rear sides of two supporting plates 1 are provided with a plurality of circular holes 12, and the inside of circular hole 12 is provided with limiting column 13, and these limiting columns 13 cooperate with circular hole 12 to adjust the height of fixing plate 3 The U-shaped plate 2 is fixed to the bottom with universal wheels 14, which are fixed at the four corners of the bottom of the U-shaped plate 2, so that the equipment can be easily moved on the ground, thereby improving its practicality and convenience. The threaded rod 5 is driven by the servo motor 7 to drive the slider 6 and the cylinder 9 to move. When it moves to the specified position, the cylinder 9 extends downward to press the filled foam sound insulation cotton to fix it inside the curtain wall panel, thereby reducing a lot of manpower consumption and improving the overall practicality and convenience of the equipment.

[0031] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A sound insulation cotton filling device for producing a sound insulation curtain wall, comprising a support plate (1), characterized in that: A U-shaped plate 1 (2) is arranged between the middle and lower parts of the two support plates (1), a fixing plate (3) is fixedly connected between the two U-shaped plates 1 (2), a U-shaped plate 2 (4) is fixedly connected between the middle and upper parts of the two support plates (1), a threaded rod (5) is arranged between the two U-shaped plates 2 (4), a slider (6) is threadedly connected to the outer wall of the threaded rod (5), a cylinder (9) is fixedly connected to the bottom of the slider (6), a pressing plate (10) is fixedly connected to the output end of the cylinder (9), and a rubber sleeve (11) is fixedly connected to the bottom of the pressing plate (10).

2. A sound insulation cotton filling device for producing a sound insulation curtain wall according to claim 1, characterized in that: The right end of the threaded rod (5) is fixedly connected to a servo motor (7), the bottom of the servo motor (7) is fixedly connected to a square plate (18), and the left and right ends of the threaded rod (5) are both rotatably connected to a long plate (8).

3. The sound insulation cotton filling device for producing a sound insulation curtain wall according to claim 1, characterized in that: A plurality of circular holes (12) are provided on the front and rear sides of the two support plates (1), and limiting columns (13) are provided inside the circular holes (12).

4. The sound insulation cotton filling device for producing a sound insulation curtain wall according to claim 1, characterized in that: The bottom of the U-shaped plate 1 (2) is fixedly connected with a universal wheel (14), and the universal wheel (14) is fixedly connected at the four corners of the bottom of the U-shaped plate 1 (2).

5. The sound insulation cotton filling device for producing a sound insulation curtain wall according to claim 2, characterized in that: A controller (15) is fixedly connected to the right side of the support plate (1), and a plurality of connection ports (16) are provided on the front side of the controller (15).

6. The sound insulation cotton filling device for producing a sound insulation curtain wall according to claim 1, characterized in that: A display (17) is fixedly connected to the left side of the support plate (1).