Automatic quantitative packaging and storing machine for functional starch

By designing a functional starch automatic quantitative packaging and storage machine, combining quantitative cutting, traction packaging and real-time weighing sensor, the intelligent whole process packaging of functional starch is realized, solving the problem of low efficiency of traditional packaging methods and improving packaging efficiency and quality control.

CN222310955UActive Publication Date: 2025-01-07SUZHOU RODWELL BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420995527.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-01-07
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The traditional packaging methods of functional starch include bagging, packaging and transportation separation, resulting in high labor intensity and low efficiency, and the inability to achieve intelligent whole-process packaging.

Method used

A functional starch automatic quantitative packaging storage machine is designed, including a quantitative cutting table, a packaging rack, a conveyor box and a conveyor rail. It adopts a quantitative cutting mechanism, a traction packaging mechanism and a real-time weighing sensor to realize bagging, packaging and The integrated operation of conveying is automated packaging and sealing through grippers, cylinders and heat sealers.

Benefits of technology

It realizes intelligent full-process quantitative packaging of functional starch, reduces manual bag handling, improves packaging efficiency, and ensures quantitative and quality control.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic quantitative packaging and storing machine for functional starch. The packaging and storing machine comprises a quantitative discharging table used for quantitative discharging of functional starch, a packaging machine frame used for packaging the functional starch, a conveying box used for storing and conveying the packaged functional starch and a conveying guide rail used for driving the conveying box to movably convey the functional starch. The conveying box is connected to the conveying guide rail in a sliding mode, a quantitative discharging mechanism used for conducting quantitative buffering discharging on the functional starch is arranged at the position, close to the packaging machine frame, of the quantitative discharging table, and a traction packaging mechanism used for packaging the functional starch obtained after discharging and bagging are completed is arranged in the packaging machine frame. According to the functional starch packaging device, bagging, packaging and conveying are integrated at the same time, intelligent whole-process packaging is conducted on functional starch quantitatively, manual bagging and carrying are reduced, and the packaging work efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of modified starch production, in particular to an automatic quantitative packaging and storage machine for functional starch. Background Art

[0002] Functional starch is modified starch. Modified starch is based on natural starch. In order to improve the performance of starch and expand its application range, it uses physical, chemical or enzymatic treatment to change the natural properties of starch, increase certain functions of starch or introduce new properties to make it more suitable for certain application requirements. This kind of product that has undergone secondary processing and changed its properties is collectively called modified starch.

[0003] Common modified starch production processes include: dry method (such as phosphate starch, acid-hydrolyzed starch, etc.), wet method, organic solvent method (such as carboxyl starch preparation generally uses ethanol as solvent), extrusion method and drum drying method (such as natural starch or modified starch as raw material to produce pregelatinized starch), etc.

[0004] The production process of modified starch includes raw material selection: select high-quality starch raw materials, such as corn starch, potato starch, etc. The purity and quality of the raw materials have an important impact on the quality of the final product. Pretreatment: soak, dehydrate, crush and other treatments of the starch raw materials to remove impurities and unnecessary components and improve the purity and quality of the starch. Gelatinization: add the starch raw materials to an appropriate amount of water and heat them to a certain temperature to gelatinize the starch granules. During the gelatinization process, the crystal structure of the starch changes, making it easier to dissolve and absorb water. Modification treatment: add an appropriate amount of chemicals such as oxidase, peroxide, esterification agent, etc. during the gelatinization process to modify the starch. Modification can change the structure and properties of starch molecules and improve its stability and gelling properties. Filtration and drying: filter the modified starch paste to remove impurities and solid particles. Then dry the filtered starch paste to make it powdery for easy storage and use. Packaging and quality inspection The produced modified starch is packaged to prevent moisture, dust and insects. The packaged products are then quality tested to ensure they comply with relevant standards and regulations.

[0005] Functional starch has a heavy weight in bags. The traditional packaging method is to carry out bagging, packaging and transportation separately during the packaging process, which is labor-intensive and leads to low labor efficiency. This application aims to integrate bagging, packaging and transportation at the same time, and carry out intelligent whole-process packaging of functional starch in a quantitative manner, thereby reducing manual bagging and handling and improving packaging efficiency. Utility Model Content

[0006] The utility model aims to provide an automatic quantitative packaging and storage machine for functional starch to solve the problems in the prior art.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] The invention discloses an automatic quantitative packaging and storage machine for functional starch, which comprises a quantitative unloading table for quantitatively unloading functional starch, a packaging machine frame for packaging the functional starch, a conveying box for storing and conveying the packaged functional starch, and a conveying guide rail for driving the conveying box to move and convey the functional starch. The conveying box is slidably connected to the conveying guide rail. A quantitative unloading mechanism for quantitative buffering unloading of functional starch is provided on the quantitative unloading table near the packaging machine frame. A traction packaging mechanism for packaging the functional starch after unloading and bagging is provided in the packaging machine frame. The traction packaging mechanism comprises a heat sealer.

[0009] By adopting the above technical scheme: the quantitative unloading table can quantitatively unload the stored functional starch for bagging, the packaging rack can package the functional starch, the conveyor box can store and transport the functional starch after bagging, the conveyor rail can drive the conveyor box to move and transport the functional starch, and complete the packaging and transportation of the functional starch, the quantitative unloading mechanism can intelligently perform quantitative buffering unloading of the functional starch, and the traction packaging mechanism can package the functional starch after unloading and bagging, thereby realizing the integrated operation of bagging, packaging and transportation.

[0010] Further configuration: the quantitative unloading mechanism includes a storage table for storing and unloading functional starch, a dust cover is provided between the storage table and the quantitative unloading table, the dust cover is detachably connected to the storage table and the quantitative unloading table respectively, a unloading port is provided inside the quantitative unloading table, a notch is provided on the side wall of the quantitative unloading table close to the unloading port, a buffer plate for quantitative buffering of the functional starch unloading is provided inside the notch, the buffer plates are respectively arranged in the notches on different side walls of the quantitative unloading table, a rotating shaft for driving the buffer plate to tilt is provided at a position of the quantitative unloading table close to the buffer plate, a motor for driving the rotating shaft to rotate is provided on the quantitative unloading table, a bearing seat for limiting the rotating shaft away from the motor is provided on the quantitative unloading table, and the bearing seat is detachably connected to the quantitative unloading table.

[0011] By adopting the above technical solution: the storage table can store functional starch, the dust cover can prevent dust from overflowing when the functional starch is unloaded from the storage table, the buffer plate is arranged inside the slot, and the motor drives the rotating shaft to rotate, thereby driving the buffer plate to tilt, and the tilted buffer plate can slow down the unloading speed of the functional starch, thereby preventing the starch from being unloaded too quickly and thus failing to quantitatively control the starch in the bag.

[0012] Further configuration: the traction and packaging mechanism includes a grabbing clamp for fixing and limiting the functional starch packaging bag, the number of the grabbing clamps is four, a sliding groove is provided inside the packaging machine frame, the grabbing clamp is slidably connected inside the sliding groove, a double-headed cylinder is provided inside the sliding groove for driving the grabbing clamp to move for traction, the double-headed cylinder is detachably connected to the grabbing clamps on both sides respectively, a support seat for supporting a heat sealing machine is provided near the grabbing clamps on both sides of the packaging machine frame, and a mobile cylinder is provided inside the support seat for driving the heat sealing machine to move to perform heat sealing on the functional starch packaging bag.

[0013] By adopting the above technical solution: the grabbing clamp can clamp and fix the starch packaging bag at four different positions, thereby opening the packaging bag so that the functional starch can be unloaded and bagged. The double-headed cylinder can drive the grabbing clamp to pull the packaging bag to the packaging position after the unloading and bagging is completed. The moving cylinder on the support seat drives the heat sealing machine to move and heat-seal the top of the functional starch packaging bag.

[0014] Further configuration: a limit guide rail is provided at the bottom of the quantitative unloading platform, the limit guide rail is detachably connected to the quantitative unloading platform, a sealing plate for sealing the unloading port is provided on the limit guide rail, and a propulsion cylinder for pushing the sealing plate to open and close the unloading port is provided inside the limit guide rail.

[0015] By adopting the above technical solution: the sealing plate can seal the feeding port, and the propulsion cylinder inside the limiting guide rail can push the sealing plate to open and close the feeding port, thereby realizing the feeding of functional starch.

[0016] Further configuration: a weighing sensor for real-time weighing of the functional starch being fed is arranged inside the conveying box, and the weighing sensor is electrically connected to the propulsion cylinder and the motor.

[0017] By adopting the above technical solution: the weighing sensor can weigh the functional starch being fed in real time, thereby realizing quantitative bagging of the starch by measuring the weight of the bagged starch. When the weighing sensor detects that the weight of the bagged starch is close to the set threshold, the motor is turned on; when the weighing sensor detects that the weight of the bagged starch reaches the set threshold, the propulsion cylinder is turned on.

[0018] Further configuration: the baling and storage machine includes a fixed bracket for fixedly supporting the quantitative unloading platform and the baling machine frame, and the fixed bracket is H-shaped.

[0019] Compared with the prior art, the beneficial effects of the utility model are: it aims to integrate bagging, packaging and transportation at the same time, carry out intelligent whole-process packaging of functional starch in a quantitative manner, reduce manual bagging and handling, and improve packaging work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to make the content of the utility model more clearly understood, the utility model is further described in detail below based on specific embodiments and in conjunction with the accompanying drawings.

[0021] Figure 1 This is a structural schematic diagram of an automatic quantitative packaging and storage machine for functional starch according to the utility model;

[0022] Figure 2 This is a part of the automatic quantitative packaging and storage machine for functional starch in the utility model. Figure 1 ;

[0023] Figure 3 This is a part of the automatic quantitative packaging and storage machine for functional starch in the utility model. Figure 2 ;

[0024] Figure 4 The utility model is a cross-sectional view of an automatic quantitative packaging and storage machine for functional starch.

[0025] In the figure, 1. quantitative unloading table; 2. packaging machine frame; 3. conveying box; 4. conveying guide rail; 5. fixed bracket; 6. storage table; 7. dust cover; 8. buffer plate; 9. rotating shaft; 10. limit guide rail; 11. sealing plate; 12. grabbing clamp; 13. double-head cylinder; 14. supporting seat; 15. heat sealing machine; 16. weighing sensor. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figures 1 to 4 In an embodiment of the utility model, an automatic quantitative packaging and storage machine for functional starch is provided, the packaging and storage machine comprises a quantitative unloading table 1 for quantitatively unloading functional starch, a packaging machine frame 2 for packaging functional starch, a conveying box 3 for storing and conveying the packaged functional starch, and a conveying guide rail 4 for driving the conveying box 3 to move and convey the functional starch, the conveying box 3 is slidably connected to the conveying guide rail 4, and the packaging and storage machine comprises a fixed bracket 5 for fixedly supporting the quantitative unloading table 1 and the packaging machine frame 2, and the fixed bracket 5 is H-shaped;

[0028] The quantitative unloading table 1 can quantitatively unload the stored functional starch for bagging, the packaging rack 2 can package the functional starch, the conveying box 3 can store and transport the functional starch after packaging, and the conveying guide rail 4 can drive the conveying box 3 to move and transport the functional starch, thereby completing the packaging and transportation of the functional starch.

[0029] A quantitative unloading mechanism for quantitatively buffering and unloading functional starch is provided on the quantitative unloading platform 1 near the baling machine frame 2. The quantitative unloading mechanism can intelligently perform quantitative buffering and unloading of functional starch. The quantitative unloading mechanism includes a storage platform 6 for storing and unloading functional starch. A dust cover 7 is provided between the storage platform 6 and the quantitative unloading platform 1. The dust cover 7 is detachably connected to the storage platform 6 and the quantitative unloading platform 1 respectively.

[0030] A feeding port is provided inside the quantitative feeding platform 1, and a notch is provided on the side wall of the quantitative feeding platform 1 near the feeding port. A buffer plate 8 for quantitatively buffering the functional starch feeding is provided inside the notch. The buffer plates 8 are respectively arranged in the notches of different side walls of the quantitative feeding platform 1. A rotating shaft 9 for driving the buffer plate 8 to tilt is provided at a position of the quantitative feeding platform 1 near the buffer plate 8. A motor for driving the rotating shaft 9 to rotate is provided on the quantitative feeding platform 1. A bearing seat for limiting the rotating shaft 9 away from the motor is provided on the quantitative feeding platform 1, and the bearing seat is detachably connected to the quantitative feeding platform 1;

[0031] A limiting guide rail 10 is provided at the bottom of the quantitative unloading platform 1, and the limiting guide rail 10 is detachably connected to the quantitative unloading platform 1. A sealing plate 11 for sealing the unloading port is provided on the limiting guide rail 10, and a propulsion cylinder for pushing the sealing plate 11 to open and close the unloading port is provided inside the limiting guide rail 10.

[0032] The storage table 6 can store functional starch, the dust cover 7 can prevent dust from overflowing when the functional starch is unloaded from the storage table 6, the buffer plate 8 is arranged inside the slot, and the motor drives the rotating shaft 9 to rotate, thereby driving the buffer plate 8 to tilt, and the tilted buffer plate 8 can slow down the unloading speed of the functional starch, avoiding the starch unloading too fast and thus making it impossible to quantitatively control the bagged starch, the sealing plate 11 can seal the unloading port, and the propulsion cylinder inside the limiting guide rail 10 can push the sealing plate 11 to open and close the unloading port, thereby realizing the unloading of functional starch.

[0033] The packaging machine frame 2 is provided with a traction packaging mechanism for packaging the functional starch after bagging. The traction packaging mechanism includes a heat sealer 15. The traction packaging mechanism can package the functional starch after bagging, thereby realizing the integrated operation of bagging, packaging and transportation.

[0034] The traction and packaging mechanism includes a gripping clamp 12 for fixing and limiting the functional starch packaging bag. There are four gripping clamps 12. A sliding groove is provided inside the packaging machine frame 2. The gripping clamp 12 is slidably connected inside the sliding groove. A double-headed cylinder 13 is provided inside the sliding groove for driving the gripping clamp 12 to move for traction. The double-headed cylinder 13 is detachably connected to the gripping clamps 12 on both sides. A support seat 14 for supporting a heat sealer 15 is provided near the gripping clamps 12 on both sides of the packaging machine frame 2. The support seat 14 drives the heat sealer 15 to move a mobile cylinder to heat-seal the functional starch packaging bag.

[0035] The gripper 12 can clamp and fix the starch packaging bag at four different positions, thereby opening the packaging bag so that the functional starch can be unloaded and bagged. The double-headed cylinder 13 can drive the gripper 12 to pull the packaging bag to the packaging position after unloading and bagging. The moving cylinder on the support seat 14 drives the heat sealer 15 to move and heat-seal the top of the functional starch packaging bag.

[0036] A weighing sensor 16 for weighing the functional starch in real time is arranged inside the conveying box 3, and the weighing sensor 16 is electrically connected to the propulsion cylinder and the motor.

[0037] The weighing sensor 16 can weigh the functional starch of the feed material in real time, thereby realizing quantitative bagging of the starch by measuring the weight of the bagged starch. When the weighing sensor 16 detects that the weight of the bagged starch is close to the set threshold, the motor is turned on. When the weighing sensor 16 detects that the weight of the bagged starch reaches the set threshold, the propulsion cylinder is turned on.

[0038] The working principle of the utility model is as follows: the operator fixes and limits the packaging bags of functional starch with the gripping clamps 12, leaves the packaging bags for packaging and heat sealing, opens the material storage table 6 and the propulsion cylinder, the propulsion cylinder pushes the sealing plate 11 to open the material discharge port, the quantitative material discharge table 1 discharges the functional starch into the fixed packaging bags, the weighing sensor 16 inside the conveying box 3 weighs the discharged functional starch in real time, and realizes the quantitative bagging of starch by measuring the weight of the bagged starch, when the weighing sensor 16 detects that the weight of the bagged starch is close to the set threshold value, the motor is turned on, the motor drives the rotating shaft 9 to rotate, thereby driving the buffer plate 8 to tilt, the tilted buffer plate 8 can slow down the speed of the functional starch discharge, avoid the starch discharge too fast, and thus fail to quantitatively control the bagged starch, when the weighing sensor 16 detects that the weight of the bagged starch reaches the set threshold value, the propulsion cylinder is turned on, the propulsion cylinder pushes the sealing plate 11 to close the material discharge port, and the starch bagging is completed;

[0039] After bagging is completed, the double-headed cylinder 13 is turned on to drive the top of the packaging bag on the gripper 12 to be pulled and moved to the packaging position, and the moving cylinder on the support seat 14 is turned on to drive the heat sealer 15 to move and heat-seal the top of the functional starch packaging bag to achieve the packaging of the functional starch. After packaging is completed, the conveying guide rail 4 drives the conveying box 3 to move and convey the functional starch to complete the packaging and transportation of the functional starch.

[0040] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A functional starch automatic quantitative packaging and storage machine, characterized in that: The packaging and storage machine comprises a quantitative unloading table (1) for quantitatively unloading functional starch, a packaging machine frame (2) for packaging the functional starch, a conveying box (3) for storing and conveying the packaged functional starch, and a conveying guide rail (4) for driving the conveying box (3) to move and convey the functional starch, the conveying box (3) being slidably connected to the conveying guide rail (4), a quantitative unloading mechanism for quantitatively buffering the functional starch is provided on the quantitative unloading table (1) at a position close to the packaging machine frame (2), and a traction packaging mechanism for packaging the functional starch after unloading and bagging is provided in the packaging machine frame (2), and the traction packaging mechanism comprises a heat sealing machine (15).

2. The automatic quantitative packaging and storage machine for functional starch according to claim 1, characterized in that The quantitative unloading mechanism comprises a storage platform (6) for storing and unloading functional starch, a dust cover (7) is provided between the storage platform (6) and the quantitative unloading platform (1), the dust cover (7) is detachably connected to the storage platform (6) and the quantitative unloading platform (1), a unloading port is provided inside the quantitative unloading platform (1), a notch is provided on the side wall of the quantitative unloading platform (1) close to the unloading port, a buffer plate (8) is provided inside the notch for quantitative buffering of the functional starch unloading, the buffer plates (8) are respectively arranged in the notches on different side walls of the quantitative unloading platform (1), a rotating shaft (9) for driving the buffer plate (8) to tilt is provided at a position of the quantitative unloading platform (1) close to the buffer plate (8), a motor for driving the rotating shaft (9) to rotate is provided on the quantitative unloading platform (1), a bearing seat for limiting the rotating shaft (9) away from the motor is provided on the quantitative unloading platform (1), and the bearing seat is detachably connected to the quantitative unloading platform (1).

3. The automatic quantitative packaging and storage machine for functional starch according to claim 1, characterized in that: The traction packaging mechanism comprises a gripping clamp (12) for fixing and limiting the functional starch packaging bag, the number of the gripping clamps (12) is four, a sliding groove is provided inside the packaging machine frame (2), the gripping clamp (12) is slidably connected inside the sliding groove, a double-headed cylinder (13) is provided inside the sliding groove for driving the gripping clamp (12) to be pulled and moved, the double-headed cylinder (13) is detachably connected to the gripping clamps (12) on both sides, a support seat (14) for supporting a heat sealer (15) is provided at a position of the packaging machine frame (2) close to the gripping clamps (12) on both sides, and a movable cylinder is provided inside the support seat (14) for driving the heat sealer (15) to move to heat-seal the functional starch packaging bag.

4. The automatic quantitative packaging and storage machine for functional starch according to claim 1, characterized in that The quantitative unloading platform (1) is provided with a limiting guide rail (10) at the bottom, and the limiting guide rail (10) is detachably connected to the quantitative unloading platform (1). A sealing plate (11) for sealing the unloading opening is provided on the limiting guide rail (10), and a propulsion cylinder for pushing the sealing plate (11) to open and close the unloading opening is provided inside the limiting guide rail (10).

5. The automatic quantitative packaging and storage machine for functional starch according to claim 1, characterized in that A weighing sensor (16) for weighing the functional starch being fed in real time is provided inside the conveying box (3), and the weighing sensor (16) is electrically connected to the propulsion cylinder and the motor.

6. The automatic quantitative packaging and storage machine for functional starch according to claim 1, characterized in that The packaging and storage machine comprises a fixed bracket (5) for fixedly supporting the quantitative unloading platform (1) and the packaging machine frame (2), and the fixed bracket (5) is H-shaped.