Packaging device for automobile piston machining

By using infrared sensors and servo motor-driven mounting rods and barrier plates in automotive piston packaging devices, automated piston drops and packaging box transfers are achieved, solving complex operation problems in the prior art and improving packaging efficiency.

CN222311021UActive Publication Date: 2025-01-07BLAKE (SUZHOU) AUTOMOBILE BRAKE SYST CO LTD
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Patent Information

Application Number
CN202420475688.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-12
Publication Date
2025-01-07
Estimated Expiration
2034-03-12

AI Technical Summary

Technical Problem

In the packaging operation, the existing automobile piston packaging device requires the operator to accurately place the piston into the moving packaging box, and when the placement is unsuccessful, the conveyor belt needs to be stopped, resulting in complex and cumbersome operation.

Method used

A packaging device for processing automobile pistons was designed, using infrared sensors to detect the position of the packaging box. The movement of the mounting rod and the barrier plate is driven by the servo motor and the pneumatic cylinder, so that the automobile piston automatically falls into the packaging box, simplifying the operation process. .

Benefits of technology

Through the cooperation of infrared inductor and servo motor, automated piston drops and smooth transmission of packaging boxes are achieved, reducing the difficulty of packaging operations and improving efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of automobile piston packaging, and discloses a packaging device for automobile piston machining, which comprises a base and a support frame fixedly mounted on the base. The discharging mechanism is fixedly mounted on the supporting frame; the lifting mechanism is assembled on the discharging mechanism; the driving mechanism is fixedly installed on the supporting frame and used for being matched with the lifting mechanism to drive the discharging mechanism to conduct discharging; the discharging mechanism comprises a fixing plate, a supporting rod and a material blocking plate, the fixing plate is fixedly installed on the supporting frame, and the supporting rod is fixedly connected to the fixing plate. The position of a packaging box is detected through the infrared sensor, so that the servo motor is started to enable the mounting rod to move circularly, the movement of the mounting rod can enable an automobile piston to fall into the packaging box, and the mounting rod can enable the moving block and the connecting rod to move upwards to restore the two striker plates. An operator only needs to place the automobile piston into the static fixing plate, and therefore the difficulty of packaging operation is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of automobile piston packaging, in particular to a packaging device for automobile piston processing. Background Art

[0002] The piston is a reciprocating component in the cylinder block of a car engine. The basic structure of the piston can be divided into the top, head and skirt. The top of the piston is the main part of the combustion chamber, and its shape is related to the type of combustion chamber selected.

[0003] After the automobile piston is processed, it is necessary to package the processed automobile piston. The existing packaging device generally transports the packaging box of the automobile piston through a conveyor belt. When it is transported to the designated position, the operator places the automobile piston inside the packaging box for packaging. At this time, when the packaging box is still being transported above the conveyor belt, the operator is required to accurately place the automobile piston inside the moving packaging box. If the placement is not successful, the conveyor belt needs to be stopped. Therefore, the packaging operation is relatively troublesome and needs to be improved. Utility Model Content

[0004] In order to solve the problems raised in the above background technology, the utility model provides a packaging device for automobile piston processing.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: A packaging device for automobile piston processing, comprising a base, and a support frame fixedly mounted on the base;

[0006] A material discharge mechanism, which is fixedly mounted on the support frame;

[0007] A lifting mechanism, which is assembled on the unloading mechanism;

[0008] A driving mechanism, which is fixedly mounted on the support frame and is used to cooperate with the lifting mechanism to drive the unloading mechanism to unload the material;

[0009] The material discharge mechanism comprises a fixed plate, a support rod and a material baffle plate, wherein the fixed plate is fixedly mounted on the support frame, the support rod is fixedly connected to the fixed plate, and the material baffle plate is movably assembled on the outside of the support rod.

[0010] Preferably, the lifting mechanism comprises a limit block, a moving block and a connecting rod, the limit block is fixedly connected to the fixed plate, the moving block is slidably assembled between the two limit blocks, and the connecting rod is fixedly connected to the moving block and extends to the inside of the baffle plate.

[0011] Preferably, the driving mechanism comprises a servo motor, a rotating shaft and a rotating wheel, the servo motor is fixedly mounted on a supporting frame, the rotating shaft is connected to the servo motor, and the rotating wheel is fixedly assembled on the rotating shaft.

[0012] Preferably, the driving mechanism further comprises a mounting rod, the mounting rod is fixedly connected to the rotating wheel, and one end of the mounting rod away from the rotating wheel extends to the interior of the moving block.

[0013] Preferably, a driving motor is fixedly mounted on the front side of the base, a conveyor belt is installed inside the base, and an output shaft of the driving motor is connected to the conveyor belt.

[0014] Preferably, an infrared sensor is fixedly mounted on the support frame, and a control cabinet is fixedly mounted on the front of the base.

[0015] Preferably, a blocking plate is movably mounted on the support frame, a side plate is fixedly connected to the blocking plate, a guide plate is fixedly connected to the support frame, a pneumatic cylinder is fixedly mounted on the support frame, and the pneumatic cylinder is hinged to the blocking plate.

[0016] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0017] The utility model detects the position of the packaging box through an infrared sensor, thereby starting a servo motor to make the installation rod move in a circle. The movement of the installation rod can move the moving block and the connecting rod downward, so that the automobile piston falls into the interior of the packaging box. When the height of the installation rod is reduced to the lowest point, its height will rise, so that the moving block and the connecting rod can move upward to restore the two baffle plates. The operator only needs to put the automobile piston into the static fixed plate, thereby reducing the difficulty of the packaging operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the blocking plate of the utility model;

[0020] Figure 3 It is a schematic diagram of the cross-sectional structure inside the material baffle plate of the utility model;

[0021] Figure 4 This is a schematic diagram of the connecting rod structure of the utility model;

[0022] Figure 5 It is a schematic diagram of the cross-sectional structure inside the moving block of the utility model.

[0023] In the figure: 1. base; 2. support frame; 3. material discharge mechanism; 301. fixed plate; 302. support rod; 303. material blocking plate; 4. lifting mechanism; 401. limit block; 402. moving block; 403. connecting rod; 5. driving mechanism; 501. servo motor; 502. rotating shaft; 503. rotating wheel; 504. mounting rod; 601. driving motor; 602. conveyor belt; 701. infrared sensor; 702. control cabinet; 801. blocking plate; 802. side plate; 803. guide plate; 804. pneumatic cylinder. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] like Figures 1 to 5 As shown, the utility model provides a packaging device for automobile piston processing, comprising a base 1 and a support frame 2, which is fixedly mounted on the base 1;

[0026] A material discharge mechanism 3, which is fixedly mounted on the support frame 2;

[0027] A lifting mechanism 4, which is assembled on the unloading mechanism 3;

[0028] A driving mechanism 5, which is fixedly mounted on the support frame 2 and is used to cooperate with the lifting mechanism 4 to drive the unloading mechanism 3 to unload materials;

[0029] The material discharge mechanism 3 includes a fixed plate 301 , a support rod 302 and a material blocking plate 303 . The fixed plate 301 is fixedly mounted on the support frame 2 , the support rod 302 is fixedly connected to the fixed plate 301 , and the material blocking plate 303 is movably assembled on the outside of the support rod 302 .

[0030] By adopting the above scheme, when the automobile piston is placed above the fixed plate 301, the two baffle plates 303 can block the automobile piston, so that the automobile piston cannot fall onto the conveyor belt 602, and the baffle plates 303 can rotate around the support rod 302. When the two baffle plates 303 rotate to both sides at the same time, the gap between the two baffle plates 303 will be increased, so that the automobile piston can fall into the interior of the packaging box.

[0031] like Figure 5As shown, the lifting mechanism 4 includes a limit block 401, a moving block 402 and a connecting rod 403. The limit block 401 is fixedly connected to the fixed plate 301, the moving block 402 is slidably assembled between the two limit blocks 401, and the connecting rod 403 is fixedly connected to the moving block 402 and extends to the inside of the baffle plate 303.

[0032] With the above solution, the moving block 402 and the connecting rod 403 can move upward and downward. When the moving block 402 and the connecting rod 403 move downward, the connecting rod 403 will move inside the baffle plate 303, and at the same time, the two baffle plates 303 rotate in opposite directions around the support rod 302, thereby allowing the automobile piston to fall.

[0033] like Figure 1 , Figure 4 and Figure 5 As shown, the driving mechanism 5 includes a servo motor 501 , a rotating shaft 502 and a rotating wheel 503 . The servo motor 501 is fixedly mounted on the support frame 2 , the rotating shaft 502 is connected to the servo motor 501 , and the rotating wheel 503 is fixedly assembled on the rotating shaft 502 .

[0034] With the above solution, the operation of the servo motor 501 can cause the rotating shaft 502 and the rotating wheel 503 to rotate, and the rotation of the rotating wheel 503 will cause the mounting rod 504 to perform a circular motion, thereby changing the height of the mounting rod 504.

[0035] like Figure 5 As shown, the driving mechanism 5 further includes a mounting rod 504 , which is fixed to the rotating wheel 503 , and one end of the mounting rod 504 away from the rotating wheel 503 extends to the interior of the moving block 402 .

[0036] By adopting the above scheme, through the design of the mounting rod 504, when the mounting rod 504 rotates with the rotating wheel 503, its height will be reduced, so that the mounting rod 504 can move downward with the moving block 402 and the connecting rod 403, and when the height of the mounting rod 504 is reduced to the lowest point, its height will rise, so that the moving block 402 and the connecting rod 403 can move upward.

[0037] like Figure 1 As shown, a driving motor 601 is fixedly installed on the front of the base 1 , a conveyor belt 602 is assembled inside the base 1 , and the output shaft of the driving motor 601 is connected to the conveyor belt 602 .

[0038] By adopting the above scheme, the packaging box of the automobile piston can be transported by the conveyor belt 602. When the drive motor 601 is running, the conveyor belt 602 can move, and the movement of the conveyor belt 602 can transport the packaging box placed above it from right to left, so that the packaging box can move to the bottom of the automobile piston.

[0039] like Figure 1 As shown, an infrared sensor 701 is fixedly mounted on the support frame 2 , and a control cabinet 702 is fixedly mounted on the front of the base 1 .

[0040] By adopting the above scheme, the operation of the servo motor 501 and the pneumatic cylinder 804 can be controlled by the control cabinet 702. When the packaging box is transported to the left, it will move to the bottom of the discharge mechanism 3. At this time, the infrared sensor 701 is blocked by the packaging box, so it will transmit a signal to the control cabinet 702, and the control cabinet 702 will control the operation of the servo motor 501 and the pneumatic cylinder 804, so that the automobile piston can fall into the interior of the packaging box.

[0041] like Figure 2 As shown, a blocking plate 801 is movably mounted on the support frame 2, a side plate 802 is fixedly connected to the blocking plate 801, a guide plate 803 is fixedly connected to the support frame 2, and a pneumatic cylinder 804 is fixedly mounted on the support frame 2, and the pneumatic cylinder 804 is hinged to the blocking plate 801.

[0042] By adopting the above scheme, the operation of the pneumatic cylinder 804 can pull the blocking plate 801 to rotate, thereby blocking the movement of the packaging box. After the servo motor 501 operates to cause the car piston to fall, the pneumatic cylinder 804 will operate again, thereby pushing the blocking plate 801 to rotate, so that the packaging box can continue to move.

[0043] The working principle and use process of this utility model:

[0044] First, the operation of the drive motor 601 can move the conveyor belt 602, thereby transporting the packaging box placed on it from right to left. Then the operator can put the car piston inside the fixed plate 301. When the two infrared sensors 701 are blocked by the packaging box, the servo motor 501 and the pneumatic cylinder 804 will be started through the control cabinet 702. The operation of the pneumatic cylinder 804 will pull the blocking plate 801 to rotate, thereby blocking the packaging box so that the packaging box is located directly below the car piston.

[0045] The operation of the servo motor 501 will cause the mounting rod 504 to move in a circle. The movement of the mounting rod 504 can move the moving block 402 and the connecting rod 403 downward, thereby causing the two baffle plates 303 to rotate and increase the interval. Therefore, the automobile piston will fall into the interior of the packaging box. Then, when the height of the mounting rod 504 is reduced to the lowest point, its height will rise, thereby causing the moving block 402 and the connecting rod 403 to move upward. The movement of the moving block 402 and the connecting rod 403 will restore the two baffle plates 303. At the same time, the pneumatic cylinder 804 will push the blocking plate 801 to rotate, so that the packaging box can continue to be conveyed. After that, the operator can put the automobile piston back into the fixed plate 301 to repeat the packaging operation.

[0046] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0047] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A packaging device for automobile piston processing, comprising a base (1), characterized in that: It also includes a support frame (2) which is fixedly mounted on the base (1); A material discharge mechanism (3) fixedly mounted on the support frame (2); A lifting mechanism (4) mounted on the discharge mechanism (3); A driving mechanism (5) is fixedly mounted on the support frame (2) and is used to cooperate with the lifting mechanism (4) to drive the material discharge mechanism (3) to discharge the material; The material discharge mechanism (3) comprises a fixed plate (301), a support rod (302) and a material blocking plate (303); the fixed plate (301) is fixedly mounted on the support frame (2); the support rod (302) is fixedly connected to the fixed plate (301); and the material blocking plate (303) is movably mounted on the outside of the support rod (302).

2. The packaging device for automobile piston processing according to claim 1, characterized in that: The lifting mechanism (4) comprises a limit block (401), a moving block (402) and a connecting rod (403); the limit block (401) is fixedly connected to the fixed plate (301); the moving block (402) is slidably assembled between the two limit blocks (401); and the connecting rod (403) is fixedly connected to the moving block (402) and extends to the inside of the material blocking plate (303).

3. The packaging device for automobile piston processing according to claim 1, characterized in that: The driving mechanism (5) comprises a servo motor (501), a rotating shaft (502) and a rotating wheel (503); the servo motor (501) is fixedly mounted on the support frame (2); the rotating shaft (502) is connected to the servo motor (501); and the rotating wheel (503) is fixedly mounted on the rotating shaft (502).

4. The packaging device for automobile piston processing according to claim 1, characterized in that: The driving mechanism (5) further comprises a mounting rod (504), wherein the mounting rod (504) is fixedly connected to the rotating wheel (503), and one end of the mounting rod (504) away from the rotating wheel (503) extends to the interior of the moving block (402).

5. The packaging device for automobile piston processing according to claim 1, characterized in that: A driving motor (601) is fixedly mounted on the front of the base (1), a conveyor belt (602) is installed inside the base (1), and an output shaft of the driving motor (601) is connected to the conveyor belt (602).

6. The packaging device for automobile piston processing according to claim 1, characterized in that: An infrared sensor (701) is fixedly mounted on the support frame (2), and a control cabinet (702) is fixedly mounted on the front of the base (1).

7. The packaging device for automobile piston processing according to claim 1, characterized in that: A blocking plate (801) is movably mounted on the support frame (2), a side plate (802) is fixedly connected to the blocking plate (801), a guide plate (803) is fixedly connected to the support frame (2), and a pneumatic cylinder (804) is fixedly mounted on the support frame (2), and the pneumatic cylinder (804) is hinged to the blocking plate (801).