Feeding device in roasting stage in quartz sand production line
By designing an automated feeding device in the quartz sand production line, using two-way control cylinders and weighing modules to realize the automatic transportation and distribution of quartz sand raw materials, the problems of low efficiency and labor in the traditional feeding method are solved, and the production efficiency and Level of automation.
Patent Information
- Application Number
- CN202421166554.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-27
AI Technical Summary
The feeding method in the roasting stage in the traditional quartz sand production line relies on manual operations, which is inefficient and labor-intensive, making it impossible to realize automated loading.
A feeding device including a raw material silo, a first conveyor, a second conveyor and a roasting furnace is designed, and the feeding plate is controlled by a bidirectional control cylinder, and the automatic conveying of quartz sand raw materials is realized through the feeding device and weighing module. Distribution to ensure sufficient and quantitative materials in the roasting furnace.
The automatic loading of quartz sand raw materials is realized, which reduces manual operations, improves production efficiency, reduces production costs and simplifies work flow.
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Figure CN222312086U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a feeding device for a quartz sand production line, in particular to a feeding device for a roasting stage in a quartz sand production line. Background Art
[0002] Quartz sand is a hard, wear-resistant, chemically stable silicate mineral. Its main mineral component is silicon dioxide. The color of quartz sand is milky white or colorless and translucent. It has a hardness of seven, is brittle and has no cleavage. It has a shell-like fracture and an oily luster. Its chemical, thermal and mechanical properties have obvious anisotropy. It is insoluble in acid and slightly soluble in potassium hydroxide solution. Quartz sand is a variant of colorless and transparent quartz. Quartz sandstone is a consolidated clastic rock with a quartz debris content of more than 95%. It comes from various igneous rocks, sedimentary rocks and metamorphic rocks. There are fewer heavy minerals, and the associated minerals are feldspar, mica and clay minerals. Quartzite is divided into sedimentary and metamorphic types. The former has unclear boundaries between debris particles and cementing materials, while the latter refers to quartzite ores with deep metamorphism and pure quality. Vein quartz is formed by hydrothermal action and is almost entirely composed of quartz with a dense block structure. During the quartz sand roasting and water quenching stage, the quartz sand raw material needs to be transported to the roasting furnace. The traditional feeding method is generally to manually operate an electric hoist or use a forklift to load the material into the roasting furnace hopper. This method is inefficient and labor-intensive. The feeding method of the utility model can replace the traditional manual feeding method, and can realize automatic loading of quartz raw materials and automatic start and stop. Summary of the invention
[0003] The utility model aims to provide a feeding device for the roasting stage in a quartz sand production line which has novel structural design, simple and convenient operation and can realize automatic feeding.
[0004] The purpose of the utility model is achieved as follows: a feeding device for the roasting stage in a quartz sand production line, comprising a raw material bin, a first conveyor, a second conveyor and a roasting furnace, a feeder is arranged at the bottom of the raw material bin, the feeder conveys the quartz sand raw material to the second conveyor through the first conveyor, a plurality of dividers are arranged on the second conveyor, each divider is connected to a buffer bin at the lower end, and the buffer bin is connected to the roasting furnace; the divider comprises a two-way control cylinder and a divider plate, and the two-way control cylinder controls the closing / separation of the divider plate.
[0005] As a further preferred solution of the present invention, material distributors are sequentially arranged at intervals on the second conveyor.
[0006] As a further preferred embodiment of the present invention, there are several roasting furnaces, each of which is connected to a material distributor.
[0007] As a further preferred solution of the utility model, weighing modules are arranged at the four corners of the buffer silo, and the collected values of the weighing modules are sent to the controller, and the controller controls the bidirectional control cylinder to adjust the dividing plate.
[0008] As a further preferred embodiment of the present invention, the quartz sand raw material falls into the buffer silo below through the first divider. When the weight of the buffer silo reaches the set value, the current divider is closed, and the next divider is fed in turn.
[0009] Compared with the prior art, the utility model has the following beneficial effects: the utility model adopts a two-way control cylinder to control the dividing plate to realize automatic loading of quartz sand raw materials, which is more trouble-free, time-saving and labor-saving, simple and convenient to operate, meets social needs, and is worthy of promotion to the quartz sand processing field. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the technical description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0011] Figure 1 It is a schematic diagram of the structure of the utility model from top view.
[0012] Figure 2 It is a side structural schematic diagram of the utility model.
[0013] Figure 3 It is a schematic diagram of the structure of the material distributor of the utility model.
[0014] Figure 4 It is a schematic diagram of the operating state of the material distributor of the utility model.
[0015] Among them, 1-raw material bin, 2-roasting furnace, 3-first conveyor, 4-second conveyor, 5-feeder, 6-divider: 601-bidirectional control cylinder, 602-divider plate, 7-cache bin. DETAILED DESCRIPTION
[0016] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0017] like Figure 1-4As shown, a feeding device for the roasting stage in a quartz sand production line includes a raw material bin 1, a first conveyor 3, a second conveyor 4 and a roasting furnace 2. A feeder 5 is arranged at the bottom of the raw material bin 1, and the feeder 5 conveys the quartz sand raw material to the second conveyor 4 through the first conveyor 3. A plurality of dividers 6 are arranged on the second conveyor 4, and each divider 6 is connected to a buffer bin 7 at the lower end, and the buffer bin 7 is connected to the roasting furnace 2; the divider 6 includes a two-way control cylinder 601 and a divider plate 602, and the two-way control cylinder 601 controls the closing / separation of the divider plate 602.
[0018] Preferably, the second conveyor 4 is provided with distributors 6 at intervals in sequence.
[0019] Preferably, there are several roasting furnaces 2 , and each roasting furnace is connected to a distributor 6 .
[0020] Preferably, weighing modules are provided at the four corners of the buffer silo 7 , and the collected values of the weighing modules are sent to the controller, and the controller controls the bidirectional control cylinder to adjust the dividing plate 602 .
[0021] Preferably, the quartz sand raw material passes through the first distributor 6 and falls into the buffer bin 7 below. When the weight of the buffer bin 7 reaches a set value, the current distributor 6 is closed, and the next distributor is fed in turn. Example
[0022] This fully automatic feeding system is based on the preparation of quartz sand process roasting and water quenching feeding as the technical background:
[0023] During the quartz sand roasting and water quenching stage, the traditional feeding method is generally to manually control the electric hoist or use a forklift to load the material into the roasting furnace hopper. The new practical feeding method can replace the traditional manual feeding method and realize automatic loading and automatic start and stop of quartz raw materials.
[0024] The feeding system is composed of a raw material bin 1, an electromagnetic feeder 5, a first conveyor 3, a second conveyor 4, a distributor 6, a weighing module, a buffer bin 7 and a control cabinet.
[0025] The quartz raw material is loaded into the raw material bin 1 by a loader. A feeder 5 is provided at the bottom of the raw material bin 1. The feeder 5 feeds the material into the first conveyor below at a uniform speed. The first conveyor 3 conveys the quartz material to the second conveyor 4. The second conveyor 4 is provided with a plurality of distributors 6. The distributors 6 block the quartz materials on the second conveyor 4 one by one and make them fall into the roasting buffer bin 7 below. The four corners of the buffer bin 7 are provided with weighing modules. When the material falling into the buffer bin 7 reaches a certain weight, the weighing module triggers the controller to lift the distributor 6, so that the material moves to the next buffer bin 7 and enters the next buffer bin through the distributor system until the material in the buffer bin reaches the set value and enters the next buffer bin. silos, when all silos have sufficient quartz raw materials, the electromagnetic feeder, the first conveyor 3 and the second conveyor 4 stop automatically under the control of the system until the weight of a certain buffer silo is lower than the set value. The automatic feeding mechanism can then be started again to load the buffer with insufficient materials, thus forming a fully automatic feeding system for the high-purity quartz sand roasting production line. The advantage of this system is that you only need to fill the raw material silo with materials, and you can use the automatic feeding system to realize automatic material distribution and quantitative stop or start, which greatly reduces manual operation, enables uninterrupted feeding of raw materials for the production line, simplifies and automates the original cumbersome work process, saves production costs, and improves production efficiency.
[0026] The above is only a specific implementation of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by technicians familiar with the field within the technical scope disclosed in the present invention should be covered by the protection scope of the present invention.
Claims
1. A feeding device for a quartz sand production line in a roasting stage, comprising a raw material bin (1), a first conveyor (3), a second conveyor (4) and a roasting furnace (2), characterized in that: A feeder (5) is arranged at the bottom of the raw material bin (1), and the feeder (5) conveys the quartz sand raw material to the second conveyor (4) through the first conveyor (3). The second conveyor (4) is provided with a plurality of distributors (6), and the lower end of each distributor (6) is connected to a buffer bin (7), and the buffer bin (7) is connected to the roasting furnace (2); the distributor (6) comprises a two-way control cylinder (601) and a distributor plate (602), and the two-way control cylinder (601) controls the closing / separation of the distributor plate (602).
2. The feeding device for the roasting stage in a quartz sand production line according to claim 1, characterized in that: The second conveyor (4) is provided with material distributors (6) at intervals.
3. The feeding device for the roasting stage in a quartz sand production line according to claim 1, characterized in that: There are a plurality of roasting furnaces (2), each of which is connected to a material distributor (6).
4. The feeding device for the roasting stage in a quartz sand production line according to claim 1, characterized in that: Weighing modules are arranged at the four corners of the buffer silo (7), and the collected values of the weighing modules are sent to the controller, and the controller controls the bidirectional control cylinder to adjust the distribution plate (602).
5. The feeding device for the roasting stage in a quartz sand production line according to claim 1, characterized in that: The quartz sand raw material passes through the first distributor (6) and falls into the buffer bin (7) below. When the weight of the buffer bin (7) reaches a set value, the current distributor (6) is closed, and the next distributor is fed in turn.