Frame and overhead working truck

Through the split modular design, the frame of the aerial work vehicle is split into independent modules, which solves the problems of long processing cycles, low production efficiency and difficult dimensional accuracy control of traditional frames, and achieves more efficient production and maintenance.

CN222312663UActive Publication Date: 2025-01-07SANY AERIAL WORK EQUIPMENT CO LTD
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Patent Information

Application Number
CN202421067957.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-01-07
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

The existing high-altitude working vehicles have long frame processing cycles, low production efficiency, large welding deformation, and difficult to control dimensional accuracy.

Method used

The split modular design adopts the main frame body, front axle installation assembly and rear axle installation assembly are split into independent modules, and are spliced ​​and assembled after separate processing to simplify the processing technology and improve production efficiency.

Benefits of technology

It shortens the processing cycle, improves production efficiency, simplifies the processing technology, enhances product quality and maintenance convenience, and realizes mass production and product expansion.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of overhead working trucks, and provides a frame and an overhead working truck, the frame comprises a frame main body, a front axle mounting assembly and a rear axle mounting assembly which are separately arranged, and the front axle mounting assembly and the rear axle mounting assembly are respectively arranged at two ends of the frame main body. Through the arrangement, the frame is subjected to split type modular design and is divided into three independent modules, namely the frame main body, the front axle mounting assembly and the rear axle mounting assembly, and the three independent modules are respectively and independently processed and manufactured and then are spliced and assembled, so that the processing period can be greatly shortened, the production efficiency is improved, the processing technology is simplified, and the product quality is improved. And batch production can be quickly realized, and the maintenance is easy.
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Description

Technical Field

[0001] The utility model relates to the technical field of aerial work vehicles, in particular to a vehicle frame and an aerial work vehicle. Background Art

[0002] Self-propelled aerial work vehicles have developed rapidly in recent years due to their unique arm-type mechanical structure, high stability, high load, high efficiency, and high flexibility. Aerial work vehicles can meet the needs of indoor use and are suitable for outdoor operations. They are widely used in residential buildings, factories, stations, bridges and other building maintenance, machinery installation, equipment maintenance and other aspects.

[0003] At present, the lower frame of aerial work vehicles commonly used in the market is a welded part, which is mainly processed by cutting all parts of the entire frame separately, and then assembled and welded one by one to form a whole. However, this processing method leads to a long production cycle, low production efficiency, and large deformation during the welding process, and it is difficult to control the dimensional accuracy. Utility Model Content

[0004] The purpose of the utility model is to provide a vehicle frame and an aerial work vehicle to solve the defects and shortcomings in the prior art.

[0005] In order to achieve the above-mentioned purpose, the utility model provides a frame suitable for an aerial work vehicle, comprising: a frame body, a front axle mounting assembly and a rear axle mounting assembly which are separately arranged, and the front axle mounting assembly and the rear axle mounting assembly are respectively arranged at both ends of the frame body.

[0006] According to the frame provided by the utility model, the frame body comprises:

[0007] a pair of spaced-apart side plates, wherein a first end of the pair of side plates is connected to the front axle mounting assembly, and a second end of the pair of side plates is connected to the rear axle mounting assembly;

[0008] The first vertical plate, the second vertical plate and the third vertical plate are sequentially arranged in a direction from the first end to the second end of the side plate, and the first vertical plate, the second vertical plate and the third vertical plate are all connected between a pair of the side plates.

[0009] According to the frame provided by the utility model, the frame body also includes:

[0010] The turntable mounting plate is arranged on the top of the pair of side plates.

[0011] According to the frame provided by the utility model, the frame body also includes:

[0012] A pair of reinforcing transverse plates are arranged at the second ends of the pair of side plates, the pair of reinforcing transverse plates are spaced apart along the height direction of the side plates, and the pair of reinforcing transverse plates are both connected between the pair of side plates.

[0013] According to the vehicle frame provided by the utility model, a first end of a pair of side plates is provided with a positioning slot, and the front axle mounting assembly is snap-connected in the positioning slot.

[0014] According to the vehicle frame provided by the utility model, the front axle mounting assembly includes:

[0015] A pair of fourth vertical plates arranged at intervals, wherein the frame body is connected to the pair of fourth vertical plates;

[0016] A pair of connecting transverse plates are spaced apart along the height direction of the fourth vertical plates, and the pair of connecting transverse plates are both connected between the pair of fourth vertical plates;

[0017] A pair of reinforcing side plates are respectively arranged at two ends of the pair of connecting transverse plates, and the pair of reinforcing side plates are connected to the pair of fourth vertical plates.

[0018] According to the vehicle frame provided by the utility model, the front axle mounting assembly also includes:

[0019] A pair of groove-shaped reinforcement plates are arranged at two ends of the fourth vertical plate, the pair of groove-shaped reinforcement plates are located on a side of the fourth vertical plate away from the connecting transverse plate, and the pair of groove-shaped reinforcement plates are connected to the frame body.

[0020] According to the vehicle frame provided by the utility model, the rear axle mounting assembly includes:

[0021] A bent plate connected to the main body of the frame;

[0022] A pair of fixing plates, disposed at both ends of the bending plate, to enclose and form a cavity structure with an opening;

[0023] A reinforcing connecting plate is arranged on the opening side of the cavity structure, and the reinforcing connecting plate is connected to both the bending plate and the fixing plate.

[0024] The frame provided by the utility model also includes:

[0025] A lifting lug is arranged on the rear axle mounting assembly; and / or,

[0026] A hanging hole is arranged at one end of the frame body close to the front axle mounting assembly.

[0027] The utility model also provides an aerial work vehicle, comprising a vehicle frame as described in any one of the above items.

[0028] The frame provided by the utility model is suitable for aerial work vehicles, and includes: a frame body, a front axle mounting assembly and a rear axle mounting assembly that are separately arranged, and the front axle mounting assembly and the rear axle mounting assembly are respectively arranged at both ends of the frame body. In this way, the frame is divided into three independent modules, namely, the frame body, the front axle mounting assembly and the rear axle mounting assembly, by performing a split modular design on the frame, and then splicing and assembling after each of them is processed and manufactured separately, which can greatly shorten the processing cycle, improve production efficiency, simplify the processing technology, and improve product quality. Moreover, mass production can be realized quickly and maintenance is easy. Thus, the problems of the traditional frame processing cycle being long, the production efficiency being low, the welding deformation being large, and the difficulty in controlling the dimensional accuracy are solved. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0030] Figure 1 It is a structural schematic diagram of the frame provided by the utility model;

[0031] Figure 2 It is a structural schematic diagram of the frame body provided by the utility model;

[0032] Figure 3 It is a structural schematic diagram of the front axle installation assembly provided by the utility model;

[0033] Figure 4 It is a structural schematic diagram of the rear axle installation assembly provided by the utility model;

[0034] Reference numerals:

[0035] 1: frame body; 11: side plate; 12: first vertical plate; 13: second vertical plate; 14: third vertical plate; 15: turntable mounting plate; 16: reinforcing horizontal plate; 17: positioning slot; 18: hanging hole;

[0036] 2: front axle installation assembly; 21: fourth vertical plate; 22: connecting horizontal plate; 23: reinforcing side plate; 24: groove reinforcing plate; 25: connecting ear;

[0037] 3: rear axle installation assembly; 31: bending plate; 32: fixing plate; 33: first reinforcing connecting plate; 34: second reinforcing connecting plate; 35: lifting ear; 36: wiring harness restraint frame. DETAILED DESCRIPTION

[0038] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be described clearly and completely in conjunction with the drawings in the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0039] Combine the following Figures 1 to 4 The frame of the utility model is described.

[0040] like Figures 1 to 4 As shown, the embodiment of the utility model provides a frame suitable for an aerial work vehicle. Specifically, Figure 1 As shown, the vehicle frame includes a frame body 1, a front axle mounting assembly 2 and a rear axle mounting assembly 3 which are separately arranged, and the front axle mounting assembly 2 and the rear axle mounting assembly 3 are respectively arranged at both ends of the frame body 1. Specifically, the front axle mounting assembly 2 and the frame body 1, and the rear axle mounting assembly 3 and the frame body 1 can be connected as a whole by welding or bolting, forming a complete chassis, jointly bearing the weight of the whole vehicle, and realizing the installation and matching of various components of the whole vehicle.

[0041] In this way, the frame is split into three independent modules, namely the frame body 1, the front axle mounting assembly 2 and the rear axle mounting assembly 3, through split modular design. After each module is processed and manufactured separately, it is assembled as a whole. This can greatly shorten the processing cycle, improve production efficiency, simplify the processing technology, and improve product quality. Moreover, the modular design can quickly realize mass production, and is easy to maintain, and it is easy to expand and iterate products. This solves the problems of the traditional frame processing cycle being long, the production efficiency being low, the welding deformation being large, and the difficulty in controlling the dimensional accuracy.

[0042] In the embodiment of the present utility model, Figure 2 As shown, the frame body 1 includes a pair of side panels 11 arranged at intervals, and a first vertical panel 12, a second vertical panel 13 and a third vertical panel 14 arranged at intervals in sequence from the first end to the second end of the side panel 11, that is, from front to back. Specifically, the first end of the pair of side panels 11 is connected to the front axle mounting assembly 2, the second end of the pair of side panels 11 is connected to the rear axle mounting assembly 3, and the first vertical panel 12, the second vertical panel 13 and the third vertical panel 14 are all connected between the pair of side panels 11. In this way, the main part of the frame is formed by a pair of side panels 11 and a plurality of middle vertical panels, which is similar to a cage-type structure, has a strong load-bearing capacity and is easy to process. In addition, for vehicle bodies of similar meter segments, the product can be quickly built by increasing the width of the middle vertical panel, so that products of similar meter segments can be borrowed from each other, and the degree of commonality is high. It should be noted that, with the following configuration, Figure 2 As for the placement position of the frame shown in the figure, the direction indicated by the solid arrow in the figure is the front-rear direction, the direction indicated by the hollow arrow in the figure is the width direction, the left end in the figure is the first end of the side panel 11, and the right end in the figure is the second end of the side panel 11.

[0043] Furthermore, in the embodiment of the utility model, the frame body 1 further includes a turntable mounting plate 15, and the turntable mounting plate 15 is disposed on the top of the pair of side plates 11. Specifically, Figure 2 As shown, the turntable mounting plate 15 is fixedly connected to a pair of side plates 11. At the same time, the second vertical plate 13 and the third vertical plate 14 are arranged below the turntable mounting plate 15, so as to effectively ensure the structural strength of the turntable connection. In this way, by arranging the turntable mounting plate 15, a stable mounting support platform is provided, so as to facilitate the connection and assembly of the vehicle frame and the upper rotating device. It should be noted that Figure 2 For the placement position of the frame shown in the figure, the up and down directions in the figure are the upper and lower positions, and the upper end in the figure is the top of the side plate 11.

[0044] As an optional embodiment of the present utility model, the frame body 1 further includes a pair of reinforcing cross plates 16, such as Figure 2 As shown, a pair of reinforcing cross plates 16 are arranged at the second ends of the pair of side plates 11, and the pair of reinforcing cross plates 16 are spaced apart along the height direction of the side plates 11, and the pair of reinforcing cross plates 16 are connected between the pair of side plates 11. In this way, the structural stability of the connection with the rear axle mounting assembly 3 is effectively increased through the coordinated use of the pair of reinforcing cross plates 16 and the pair of side plates 11, and the service life of the frame is extended. It should be noted that, as shown in FIG. Figure 2 For the placement position of the frame shown in the figure, the up-down direction in the figure is the height direction of the side plate 11.

[0045] In a specific embodiment of the present invention, Figure 2 As shown, a first end of a pair of side plates 11 is provided with a positioning slot 17, and the front axle mounting assembly 2 is clamped in the positioning slot 17. Such a configuration can achieve the front and rear positioning of the front axle mounting assembly 2 on the vehicle frame body 1, thereby improving the installation efficiency.

[0046] In the embodiment of the utility model, the front axle mounting assembly 2 includes a pair of fourth vertical plates 21 arranged at intervals, a pair of connecting horizontal plates 22, and a pair of reinforcing side plates 23. Specifically, Figure 1 As shown, the frame body 1 is connected to a pair of fourth vertical plates 21. Specifically, the pair of fourth vertical plates 21 are inserted into the positioning slots 17 and are fixedly connected to the pair of side plates 11. Figure 3As shown, a pair of connecting transverse plates 22 are spaced apart along the height direction of the fourth vertical plates 21, and the pair of connecting transverse plates 22 are connected between the pair of fourth vertical plates 21. A pair of reinforcing side plates 23 are respectively arranged at both ends of the pair of connecting transverse plates 22, and the pair of reinforcing side plates 23 are connected to the pair of fourth vertical plates 21. In this way, the front axle mounting assembly 2 forms a box-type structure, which can improve its overall strength and rigidity, thereby enhancing the load-bearing capacity and stability of the frame. In addition, as Figure 3 As shown, a pair of connecting transverse plates 22 are provided with connecting ears 25 at both ends to fix and install devices such as steering knuckles and front wheels. Figure 3 For the placement position of the frame shown in the figure, the up-down direction in the figure is the height direction of the fourth vertical plate 21.

[0047] Furthermore, in a specific embodiment of the present invention, the front axle mounting assembly 2 further includes a pair of grooved reinforcing plates 24, such as Figure 3 As shown, a pair of groove-shaped reinforcement plates 24 are arranged at both ends of the fourth vertical plate 21. The pair of groove-shaped reinforcement plates 24 are located on the side of the fourth vertical plate 21 away from the connecting cross plate 22, and the pair of groove-shaped reinforcement plates 24 are connected to the frame body 1. In this way, the groove-shaped reinforcement plates 24 are connected to the side plates 11 of the frame body 1, which can further strengthen the lateral strength of the front axle assembly, avoid cracking, breaking and the like, and effectively improve the overall performance of the frame.

[0048] In the embodiment of the utility model, the rear axle mounting assembly 3 includes a bending plate 31, a pair of fixing plates 32, and a reinforcing connecting plate. Figure 1 As shown, the bending plate 31 is connected to the frame body 1. Specifically, the bending plate 31 is designed as a U-shaped bending plate and is fixedly connected to the second ends of a pair of side plates 11. Figure 4 As shown, a pair of fixing plates 32 are arranged at both ends of the bending plate 31, and the fixing plates 32 are used to fix and install devices such as the travel reducer and the rear wheel. In addition, the pair of fixing plates 32 and the bending plate 31 together enclose a cavity structure with an opening. The reinforcing connecting plate is arranged on the opening side of the cavity structure, and the reinforcing connecting plate is connected to both the bending plate 31 and the fixing plate 32. Specifically, the reinforcing connecting plate includes a first reinforcing connecting plate 33 and a pair of second reinforcing connecting plates 34. Figure 4As shown, the first reinforcing connecting plate 33 is designed to be C-shaped and is connected to the bending plate 31 and a pair of fixed plates 32. A pair of second reinforcing connecting plates 34 is designed to be L-shaped and are respectively arranged at both ends of the first reinforcing connecting plate 33, and the second reinforcing connecting plate 34 is connected to the first reinforcing connecting plate 33, the fixed plate 32 and the bending plate 31, thereby further enhancing the overall structural stability of the rear axle assembly. With such a configuration, the rear axle assembly not only meets the wheel fixing installation and structural strength requirements of the whole vehicle, but can also be used to arrange the electrical components and other parts of the whole vehicle, with a clever layout and space saving. In addition, the rear axle assembly is also provided with a plurality of harness restraint frames 36 to facilitate wiring and fixing of harnesses.

[0049] As an optional embodiment of the present utility model, Figure 1 As shown, the frame also includes a lifting lug 35, and the lifting lug 35 is arranged on the rear axle mounting assembly 3. Specifically, as Figure 4 As shown, the lifting lugs 35 can be fixedly mounted on the reinforcing connecting plates on both sides.

[0050] In addition, if Figure 1 As shown, the frame also includes a hanging hole 18, which is arranged at one end of the frame body 1 close to the front axle mounting assembly 2. Specifically, as Figure 2 As shown, the lifting holes 18 can be arranged at the first ends of a pair of side plates 11. In this way, by arranging the lifting holes at both ends of the frame, it is convenient to carry out the overall lifting, transportation and installation of the frame.

[0051] The aerial work vehicle provided by the utility model is described below. The aerial work vehicle described below and the vehicle frame described above can be referred to each other.

[0052] The embodiment of the utility model also provides an aerial work vehicle, including a frame as described in the above embodiments. In this way, the frame is designed to be split into three independent modules, namely, a frame body 1, a front axle mounting assembly 2, and a rear axle mounting assembly 3. After each of the modules is processed and manufactured separately, they are assembled and spliced. This can greatly shorten the processing cycle, improve production efficiency, simplify the processing technology, and improve product quality. Moreover, the modular design can be used to quickly realize mass production, and is easy to maintain, while also making it easy to expand and iterate products. This solves the problems of the traditional frame having a long processing and manufacturing cycle, low production efficiency, large welding deformation, and difficulty in controlling dimensional accuracy. The derivation process of this beneficial effect is roughly similar to the derivation process of the beneficial effect of the above-mentioned frame, so it will not be repeated here.

[0053] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.

Claims

1. A frame suitable for an aerial work vehicle, characterized in that: include: A vehicle frame body (1), a front axle mounting assembly (2) and a rear axle mounting assembly (3) are arranged separately, wherein the front axle mounting assembly (2) and the rear axle mounting assembly (3) are respectively arranged at two ends of the vehicle frame body (1).

2. The frame according to claim 1, characterized in that: The frame body (1) comprises: A pair of side plates (11) arranged at intervals, wherein the first ends of the pair of side plates (11) are connected to the front axle mounting assembly (2), and the second ends of the pair of side plates (11) are connected to the rear axle mounting assembly (3); The first vertical plate (12), the second vertical plate (13) and the third vertical plate (14) are arranged in sequence and spaced apart from each other in a direction from the first end to the second end of the side plate (11); the first vertical plate (12), the second vertical plate (13) and the third vertical plate (14) are all connected between a pair of the side plates (11).

3. The frame according to claim 2, characterized in that: The frame body (1) further comprises: The turntable mounting plate (15) is arranged on the top of the pair of side plates (11).

4. The frame according to claim 2, characterized in that: The frame body (1) further comprises: A pair of reinforcing transverse plates (16) are arranged at the second ends of the pair of side plates (11); the pair of reinforcing transverse plates (16) are spaced apart along the height direction of the side plates (11); and the pair of reinforcing transverse plates (16) are both connected between the pair of side plates (11).

5. The frame according to claim 2, characterized in that: A first end of the pair of side plates (11) is provided with a positioning slot (17), and the front axle mounting assembly (2) is snap-connected in the positioning slot (17).

6. The frame according to claim 1, characterized in that: The front axle mounting assembly (2) comprises: A pair of fourth vertical plates (21) arranged at an interval, wherein the frame body (1) is connected to the pair of fourth vertical plates (21); A pair of connecting transverse plates (22) are spaced apart along the height direction of the fourth vertical plates (21), and the pair of connecting transverse plates (22) are both connected between the pair of fourth vertical plates (21); A pair of reinforcing side plates (23) are respectively arranged at the two ends of the pair of connecting transverse plates (22), and the pair of reinforcing side plates (23) are connected to the pair of fourth vertical plates (21).

7. The frame according to claim 6, characterized in that: The front axle mounting assembly (2) further comprises: A pair of groove-shaped reinforcing plates (24) are arranged at both ends of the fourth vertical plate (21), the pair of groove-shaped reinforcing plates (24) are located on a side of the fourth vertical plate (21) away from the connecting transverse plate (22), and the pair of groove-shaped reinforcing plates (24) are connected to the vehicle frame body (1).

8. The frame according to claim 1, characterized in that: The rear axle mounting assembly (3) comprises: A bending plate (31) connected to the frame body (1); A pair of fixed plates (32) are arranged at two ends of the bent plate (31) to enclose and form a cavity structure with an opening; A reinforcing connecting plate is arranged on the opening side of the cavity structure, and the reinforcing connecting plate is connected to both the bending plate (31) and the fixing plate (32).

9. The frame according to claim 1, characterized in that: Also includes: a lifting lug (35) disposed on the rear axle mounting assembly (3); and / or, A hanging hole (18) is arranged at one end of the vehicle frame body (1) close to the front axle mounting assembly (2).

10. An aerial work vehicle, characterized in that: Comprising a frame as described in any one of claims 1-9.