Glass explosion-proof membrane

By designing the release film and dust removal film structure in the explosion-proof glass film, dust removal and adhesion are achieved during the installation process, and the problems of low adhesion and poor aesthetics caused by unclean glass surface in the prior art are solved. , enhances the explosion-proof and scratch-resistant properties of the film.

CN222313051UActive Publication Date: 2025-01-07江苏慧智新材料科技有限公司
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Patent Information

Application Number
CN202420386451.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-29
Publication Date
2025-01-07
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

During the installation process, existing glass explosion-proof films are prone to bubbles or affect the adhesion due to the unclean surface of the glass. The presence of dust will affect the aesthetics and explosion-proof performance, and may cause scratches, especially for thin or transparent films.

Method used

Design a glass explosion-proof film, and the explosion-proof substrate layer and dust removal film are divided into two surfaces of the release film. The adhesive layer is used to install the explosion-proof substrate layer while peeling the dust removal film to achieve dust removal and improve adhesion, and adopt a reinforced core layer , light peel force release layer, heavy peel force release layer, ultraviolet layer, scratch-resistant coating, elastic core layer and antistatic layer, etc., enhance the explosion-proof, scratch-resistant and cleaning performance of the film.

Benefits of technology

It improves dust removal efficiency and adhesion on the surface of the glass, extends the service life of the film, enhances explosion-proof performance and aesthetics, ensures no scratches during impact, and maintains the transparency and safety of the glass.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a glass explosion-proof membrane, which comprises an explosion-proof base material layer, a first surface and a second surface along the thickness of the membrane; the adhesive layer is arranged on the first surface; the release film is arranged on the surface, deviating from the explosion-proof base material layer, of the adhesive layer; the dust removal film is arranged on the surface, deviating from the adhesive layer, of the release film. The glass explosion-proof film is reasonable in structure, the explosion-proof base material layer and the dust removal film are arranged on the two surfaces of the release film respectively, dust on the surface of glass is removed, the explosion-proof base material layer is installed on the surface of the glass in time through the adhesive layer while the dust removal film is stripped, and the working efficiency and the dust removal effect are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of film products, in particular to an explosion-proof film for glass. Background Art

[0002] Glass has excellent light transmittance, and buildings and cars usually install glass to improve vision and light. However, due to external temperature changes or physical impact, glass tends to break and break after being impacted. A common method is to use explosion-proof film to prevent fragments from flying through its own toughness, thereby reducing personal injury and property loss caused by broken glass and improving safety. When installing explosion-proof film on the glass surface, due to the unclean glass surface, bubbles may form during the film application process or affect the adhesion between the film and the glass, thereby reducing the effectiveness and service life of the explosion-proof film; dust exists between the explosion-proof film and the glass to form an isolation layer, which not only affects the appearance, but also may prevent the film from fully exerting its explosion-proof and adhesive properties when impacted; dust may also cause scratches, especially for some thinner or more transparent explosion-proof films.

[0003] Therefore, it is necessary to improve the glass explosion-proof film in the prior art. Utility Model Content

[0004] The purpose of the utility model is to overcome the defects existing in the prior art and provide a glass explosion-proof film. An explosion-proof substrate layer and a dust removal film are arranged on both surfaces of a release film, which not only realizes the removal of dust from the glass surface, but also the explosion-proof substrate layer can be promptly installed on the glass surface through the adhesive layer while the dust removal film is peeled off, thereby improving work efficiency and dust removal effect.

[0005] In order to achieve the above technical effects, the technical solution of the utility model is: a glass explosion-proof film, comprising:

[0006] An explosion-proof substrate layer having a first surface and a second surface along the thickness of the film;

[0007] An adhesive layer, disposed on the first surface;

[0008] A release film is disposed on a surface of the adhesive layer away from the explosion-proof substrate layer;

[0009] It also includes a dust removal film, which is arranged on the surface of the release film away from the adhesive layer.

[0010] A preferred technical solution is that the release film includes a reinforced core layer and a light peeling force release layer and a heavy peeling force release layer respectively arranged on two surfaces of the reinforced core layer, the light peeling force release layer is connected to the dust removal film, and the heavy peeling force release layer is connected to the adhesive layer.

[0011] A preferred technical solution is that the explosion-proof substrate layer includes an anti-ultraviolet layer and a first reinforcement layer and a second reinforcement layer respectively arranged on two surfaces of the anti-ultraviolet layer, and the first reinforcement layer and / or the second reinforcement layer are PET layers or TPU layers.

[0012] A preferred technical solution is that the second surface of the explosion-proof substrate layer is provided with a scratch-resistant coating.

[0013] A preferred technical solution is that the dust removal film comprises an outer surface layer, an elastic core layer and an inner surface layer, the inner surface layer is a polyethylene layer, and the inner surface layer is connected to the light peeling force release layer.

[0014] A preferred technical solution is that the elastic core layer is a PDMS organic silicon layer or a thermoplastic elastic layer.

[0015] A preferred technical solution is that the outer surface layer is a metallocene polyethylene layer.

[0016] A preferred technical solution is that the reinforcing core layer is a polyethylene terephthalate layer.

[0017] A preferred technical solution is that an antistatic layer is provided between the reinforced core layer and the light peeling force release layer, and / or between the reinforced core layer and the heavy peeling force release layer.

[0018] A preferred technical solution is that the antistatic layer is a polythiophene conductive coating.

[0019] The advantages and beneficial effects of the utility model are:

[0020] The glass explosion-proof film has a reasonable structure. An explosion-proof base material layer and a dust removal film are arranged on both surfaces of the release film. It not only removes dust from the glass surface, but also can promptly install the explosion-proof base material layer on the glass surface through the adhesive layer when the dust removal film is peeled off, thereby improving work efficiency and dust removal effect, ensuring the adhesion between the glass explosion-proof film and the glass and exerting the best explosion-proof function. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the structure of Embodiment 1 of the glass explosion-proof film of the utility model;

[0022] Figure 2 It is a structural schematic diagram of Example 2 of the glass explosion-proof film of the utility model.

[0023] In the figure: 1. explosion-proof substrate layer; 2. adhesive layer; 3. release film; 4. dust removal film; 10. anti-ultraviolet layer; 11. first reinforcement layer; 12. second reinforcement layer; 30. reinforced core layer; 31. heavy peeling force release layer; 32. light peeling force release layer; 33. antistatic layer; 41. inner surface layer; 42. elastic core layer; 43. outer surface layer; 100. scratch-resistant coating. DETAILED DESCRIPTION

[0024] The following is a further description of the specific implementation of the present invention in conjunction with the accompanying drawings and embodiments. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and cannot be used to limit the protection scope of the present invention.

[0025] The terms "outside" and "inside" are based on the normal use state of the glass explosion-proof film and are only used to facilitate the description of the present invention and simplify the description. They do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, they cannot be understood as a limitation on the present invention.

[0026] In addition, the terms "first", "second", etc. are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, a feature defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the invention of the utility model, unless otherwise specified, the meaning of "plurality" is two or more.

[0027] like Figures 1-2 As shown, the utility model discloses a glass explosion-proof film, comprising an explosion-proof substrate layer 1, an adhesive layer 2, a release film 3 and a dust removal film 4, wherein the explosion-proof substrate layer 1 has a first surface 101 and a second surface 102 along the film thickness; the adhesive layer 2 is arranged on the first surface 101; the release film 3 is arranged on the surface of the adhesive layer 2 away from the explosion-proof substrate layer 1; the dust removal film 4 is arranged on the surface of the release film 3 away from the adhesive layer 2.

[0028] The explosion-proof substrate layer 1 and the dust removal film 4 are respectively arranged on the two surfaces of the release film 3. The dust on the glass surface is removed by the dust removal film 4. When the dust removal film is peeled off, the explosion-proof substrate layer 1 is installed on the glass surface through the adhesive layer 2. Not only the dust on the glass surface is removed in time, the scratches on the explosion-proof substrate layer 1 caused by dust are effectively prevented, and the work efficiency and dust removal effect are improved.

[0029] In order to prevent the adhesive layer and the release film from being delaminated when the dust removal film is peeled off, so as not to reduce the bonding firmness of the explosion-proof substrate layer and the utilization rate of the explosion-proof substrate layer, the release film 3 includes a reinforcing core layer 30 and a light peeling force release layer 32 and a heavy peeling force release layer 31 respectively arranged on the two surfaces of the reinforcing core layer 30, the light peeling force release layer 32 is connected to the dust removal film 4, and the heavy peeling force release layer 31 is connected to the adhesive layer 2. Among them, the light peeling force release layer 32 and the heavy peeling force release layer 31 are prepared by coating and curing a coating liquid mixed with a corresponding silicone oil main agent, an anchoring agent, a cross-linking agent, a catalyst and a solvent. The peeling force of the light peeling force release layer 32 is 3 to 6 grams, and the peeling force of the heavy peeling force release layer 31 is 20 to 30 grams.

[0030] In order to effectively protect the articles from aging and fading caused by ultraviolet radiation and to increase the service life of the explosion-proof substrate layer, the explosion-proof substrate layer 1 includes an anti-ultraviolet layer 10 and a first reinforcing layer 11 and a second reinforcing layer 12 respectively arranged on the two surfaces of the anti-ultraviolet layer 10, and the first reinforcing layer 11 and / or the second reinforcing layer 12 are PET layers or TPU layers. Among them, the anti-ultraviolet layer 10 is an anti-ultraviolet adhesive layer, and the first reinforcing layer 11 and the second reinforcing layer 12 are compounded. PET (polyethylene terephthalate) has good transparency, mechanical strength and weather resistance; while TPU (thermoplastic polyurethane) has high elasticity, wear resistance, tear resistance, hydrolysis resistance and good low-temperature flexibility. The TPU layer improves the elasticity and recovery performance of the glass explosion-proof film, and can enhance the impact resistance of the glass explosion-proof film, especially for occasions that need to withstand large tensile forces or collisions. The PET layer provides high-strength and stable support, maintains the basic shape of the glass explosion-proof film, and ensures its dimensional stability for long-term use. The provision of the TPU layer improves the softness and plasticity of the glass explosion-proof film, enabling it to perform excellently when covering complex curved surfaces. Therefore, the composite glass explosion-proof film is more suitable for use on irregular curved glass.

[0031] The second surface 102 of the explosion-proof substrate layer 1 is provided with a scratch-resistant coating 100. The provision of the scratch-resistant coating 100 can increase the hardness and wear resistance of the surface of the glass explosion-proof film, so that it is not easily scratched or worn by hard objects such as keys, nails, sand and dust during daily use, thereby extending its service life; in order to maintain clarity, even if it is slightly scratched, it can effectively protect the internal structure of the glass explosion-proof film from being damaged, ensuring that the glass can still maintain good optical transparency after the film is applied, and does not affect the indoor and outdoor observation field; in order to improve safety, for the glass explosion-proof film of the car, the scratch-resistant performance can also ensure that in an emergency, such as when a collision occurs, the film body will not produce a large number of scratches or cracks due to external force impact, maintain integrity, and then continue to play the role of preventing glass splashing and providing safety protection; it can achieve the effect of easy maintenance and cleaning, and there is no need to worry too much about easily damaging the surface of the film when wiping the glass, and it will not damage the function of the explosion-proof film while keeping it clean.

[0032] In order to optimize the structure of the dust removal film, realize the adsorption of dust by electrostatics, and reduce scratches on the glass surface, the dust removal film 4 includes an outer layer 43, an elastic core layer 42 and an inner layer 41, wherein the inner layer 41 is a polyethylene layer, and the inner layer 41 is connected to the light peeling force release layer 32. The polyethylene layer is thin and has good adsorption performance, and can remove dust from the glass surface without using an adhesive. The setting of the elastic core layer 42 can make the dust removal film 4 have good elasticity, thereby preventing the dust removal film from being torn during use and improving its service life. Further, the elastic core layer 42 is a PDMS silicone layer or a thermoplastic elastic layer. PDMS (polydimethylsiloxane) silicone film has excellent elasticity. It is a typical polymer elastomer material with the characteristics of flexibility, transparency, chemical corrosion resistance and biocompatibility. In different applications, the PDMS film can withstand deformation and return to its original state. This is due to its cross-linked network structure, which enables the material to maintain elasticity and resilience after being subjected to force. Thermoplastic elastomer (TPE) film also has elasticity.

[0033] When the glass explosion-proof film is rolled up, the outer layer 43 of the dust removal film 4 is in contact with the scratch-resistant coating 100. In order to improve the anti-fouling property of the dust removal film and maintain the cleanliness of the surface of the scratch-resistant coating, the outer layer 43 is a metallocene polyethylene layer.

[0034] The reinforcing core layer 30 is a polyethylene terephthalate layer. Polyethylene terephthalate (PET) has a low thermal shrinkage rate and hygroscopicity, so it maintains a stable size under different temperature and humidity conditions, and maintains the size of the film surface and the clear glass surface; the PET substrate is also convenient for coating silicone oil or other release agents on one or both sides thereof to form a uniform release layer with good peelability.

[0035] In order to prevent the dust from being adsorbed by static electricity when the dust removal film and the explosion-proof substrate layer are peeled off, resulting in the dust removal effect of the dust removal film being reduced and the adhesive performance of the adhesive layer of the explosion-proof substrate layer being reduced, an antistatic layer 33 is provided between the reinforcing core layer 30 and the light peeling force release layer 32, and / or between the reinforcing core layer 30 and the heavy peeling force release layer 31. Further, the antistatic layer 33 is a polythiophene conductive coating.

[0036] The thickness of the explosion-proof substrate layer 1 is 100-150 μm, the thickness of the adhesive layer 2 is 10-20 μm, the thickness of the release film 3 is 30-50 μm, the thickness of the dust removal film is 20-40 μm, and the thickness of the scratch-resistant coating 100 is 2-5 μm.

[0037] Example 1

[0038] like Figure 1As shown, the glass explosion-proof film includes an explosion-proof substrate layer 1, an adhesive layer 2, a release film 3 and a dust removal film 4. The explosion-proof substrate layer 1 has a first surface 101 and a second surface 102 along the film thickness; the adhesive layer 2 is arranged on the first surface 101, the release film 3 is arranged on the surface of the adhesive layer 2 away from the explosion-proof substrate layer 1, the dust removal film 4 is arranged on the surface of the release film 3 away from the adhesive layer 2, and the second surface 102 of the explosion-proof substrate layer 1 is provided with a scratch-resistant coating 100.

[0039] The release film 3 includes a reinforcing core layer 30 and a light release layer 32 and a heavy release layer 31 respectively disposed on the two surfaces of the reinforcing core layer 30. The light release layer 32 is connected to the dust removal film 4, and the heavy release layer 31 is connected to the adhesive layer 2. An antistatic layer 33 is disposed between the reinforcing core layer 30 and the light release layer 32.

[0040] The explosion-proof base material layer 1 comprises an anti-ultraviolet layer 10 and a first reinforcing layer 11 and a second reinforcing layer 12 which are respectively arranged on two surfaces of the anti-ultraviolet layer 10 . Both the first reinforcing layer 11 and the second reinforcing layer 12 are PET layers.

[0041] The dust removal film 4 includes an outer layer 43, an elastic core layer 42 and an inner layer 41. The inner layer 41 is a polyethylene layer connected to the light peeling force release layer 32. The elastic core layer 42 is a PDMS silicone layer, and the outer layer 43 is a metallocene polyethylene layer.

[0042] Example 2

[0043] like Figure 2 As shown, Example 2 is based on Example 1, except that the explosion-proof substrate layer 1 includes an anti-ultraviolet layer 10 and a first reinforcing layer 11 and a second reinforcing layer 12 respectively disposed on two surfaces of the anti-ultraviolet layer 10, the first reinforcing layer 11 is a PET layer, the second reinforcing layer 12 is a TPU layer, and the second reinforcing layer 12 is connected to the scratch-resistant coating 100. The glass explosion-proof film of Example 2 is not only suitable for flat glass, but also for irregular curved glass.

[0044] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A glass explosion-proof film, comprising: An explosion-proof substrate layer (1) having a first surface (101) and a second surface (102) along the thickness of the film; An adhesive layer (2) is arranged on the first surface (101); A release film (3) is arranged on a surface of the adhesive layer (2) facing away from the explosion-proof substrate layer (1); It is characterized in that It also comprises a dust removal film (4), wherein the dust removal film (4) is arranged on a surface of the release film (3) facing away from the adhesive layer (2).

2. The glass explosion-proof film according to claim 1, characterized in that: The release film (3) comprises a reinforced core layer (30) and a light peeling force release layer (32) and a heavy peeling force release layer (31) respectively arranged on two surfaces of the reinforced core layer (30); the light peeling force release layer (32) is connected to the dust removal film (4), and the heavy peeling force release layer (31) is connected to the adhesive layer (2).

3. The glass explosion-proof film according to claim 1, characterized in that: The explosion-proof base material layer (1) comprises an anti-ultraviolet layer (10) and a first reinforcing layer (11) and a second reinforcing layer (12) respectively arranged on two surfaces of the anti-ultraviolet layer (10); the first reinforcing layer (11) and / or the second reinforcing layer (12) are PET layers or TPU layers.

4. The glass explosion-proof film according to claim 1 or 3, characterized in that: The second surface (102) of the explosion-proof substrate layer (1) is provided with a scratch-resistant coating (100).

5. The glass explosion-proof film according to claim 2, characterized in that: The dust removal film (4) comprises an outer surface layer (43), an elastic core layer (42) and an inner surface layer (41); the inner surface layer (41) is a polyethylene layer; and the inner surface layer (41) is connected to the light peeling force release layer (32).

6. The glass explosion-proof film according to claim 5, characterized in that: The elastic core layer (42) is a PDMS organic silicon layer or a thermoplastic elastic layer.

7. The glass explosion-proof film according to claim 5, characterized in that: The outer surface layer (43) is a metallocene polyethylene layer.

8. The glass explosion-proof film according to claim 2, characterized in that: The reinforcing core layer (30) is a polyethylene terephthalate layer.

9. The glass explosion-proof film according to claim 2 or 8, characterized in that: An antistatic layer (33) is provided between the reinforced core layer (30) and the light peeling force release layer (32), and / or between the reinforced core layer (30) and the heavy peeling force release layer (31).

10. The glass explosion-proof film according to claim 9, characterized in that: The antistatic layer (33) is a polythiophene conductive coating.