Rail type rotary vibration mechanical automatic scraper driving device

Through the track-type rotary vibration mechanical automatic scraper driving device, the combined structure of the drive motor and guide rail is used to realize the automatic rotation and vibration removal of the scraper during the sodium metal production process, and solve the pressure instability and high failure rate of the pneumatic drive device. The problem has improved the reliability and efficiency of production.

CN222313337UActive Publication Date: 2025-01-07INNER MONGOLIA LANTAI SODIUM IND CO LTD +1
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Patent Information

Application Number
CN202421122360.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-01-07
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

The existing pneumatic drive scraper devices have problems such as unstable pressure, air leakage in the metal sodium production process, high failure rate and high production costs, and cannot meet the needs of long-term stable production.

Method used

The automatic scraper drive device of the rail-type rotary vibration mechanical scraper is adopted. The combination of the drive motor, transition shaft, scraper shaft, shaft sleeve, housing, rotation shaft, guide rail and rotary arm can realize the rotation and vibration removal of the scraper, eliminating the air source. The dependence of pneumatic accessories reduces the labor intensity of people's work.

Benefits of technology

The reliability of the removal effect and the long-term stability of production are achieved, the labor intensity of people's work is reduced, the air leakage problem and the failure rate of pneumatic accessories is avoided, and the production efficiency and cost-effectiveness are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic scraper driving device of a rail type rotary vibration machine. The automatic scraper driving device comprises a housing, the inner wall of the housing is connected with a guide rail arranged in the circumferential direction of the rotating shaft, the guide rail is obliquely arranged in the axial direction of the rotating shaft, and a rotating arm moving along the guide rail is fixed to the rotating shaft. The vibrating device has the advantages that in the rotating process of the rotating shaft, the rotating arm moves from the lowest position to the highest position along the guide rail and drives the rotating shaft to be lifted upwards under the guiding action of the spline, the rotating arm falls to the lowest position of the guide rail after passing through the highest position, and at the moment, the rotating shaft also falls downwards to play an effective vibrating role on aggregates on the inner wall of a receiver and a scraper; in this way, when the rotating shaft rotates, the rotating shaft ascends and descends in a reciprocating mode according to the process, and the purpose of effectively removing the accumulated objects on the inner wall of the receiver is achieved.
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Description

Technical field:

[0001] The utility model relates to the technical field of sodium metal production equipment, in particular to a track-type rotary vibration mechanical automatic scraper driving device. Background technology:

[0002] In the production process of metallic sodium, sodium chloride is electrolyzed in an electrolytic cell to produce metallic sodium. The sodium liquid produced during the electrolysis process will be fed into the electrolytic cell receiver. During the rising process of the liquid sodium, it will gather in the riser, and metallic calcium will adhere to the pipe wall, affecting the entry of metallic sodium into the receiver.

[0003] At present, the accumulation on the inner wall of the receiver riser is removed by manually operating a scraper, but the manual removal operation is labor-intensive. In order to reduce the labor intensity, the prior art usually adopts pneumatically driven scraper lifting and pulling, such as the Chinese patent "Scraper Shaft Driving Device" with patent number 202222667378.X, which includes a drive motor and a scraper lifting drive. The scraper lifting drive is a cylinder, which controls the scraper spline shaft to move up and down in the scraper drive sleeve through the extension and retraction of the cylinder to achieve the lifting effect on the scraper.

[0004] However, the above patented technology has the following problems in actual application: (1) The air source supplying air to the cylinder has unstable pressure, and there are many components on the air path, which is prone to air leakage, resulting in a decrease in the activity of the scraper, poor reliability, and failure to meet production needs; (2) After the cylinder is frequently operated for a certain period of time, air leakage will occur, resulting in poor cleaning effect and failure to meet process requirements; (3) Since there are many accessories driven by the cylinder and the failure rate is high, long-term stable production cannot be achieved, and frequent replacement of cylinders increases production costs. Utility model content:

[0005] The utility model aims to provide a track type rotary vibration mechanical automatic scraper driving device with reliable cleaning effect.

[0006] The utility model is implemented by the following technical scheme: an orbital rotary vibration mechanical automatic scraper drive device, which includes a driving motor, a transition shaft, a scraper shaft, and a sleeve, and the output shaft of the driving motor is transmission-connected to the transition shaft; it also includes a cover shell, a rotating shaft, a guide track and a rotating arm; the bottom surface of the cover shell is installed with the rotatable sleeve, the rotating shaft is coaxially penetrated on the sleeve, and the rotating shaft is provided with a guide key that cooperates with the keyway of the inner wall of the sleeve; the transition shaft is transmission-connected to the sleeve through a transmission assembly, and the bottom end of the rotating shaft is connected to the top end of the scraper shaft; the inner wall of the cover shell is connected with the guide track arranged along the circumference of the rotating shaft, the guide track is tilted along the axial direction of the rotating shaft, and the rotating arm moving along the guide track is fixed on the rotating shaft.

[0007] Furthermore, the cover shell is a cylindrical structure.

[0008] Furthermore, a plurality of guide keys are evenly distributed along the circumferential direction on the side wall of the rotating shaft.

[0009] Furthermore, the transmission assembly is a gear meshing transmission or a sprocket chain transmission.

[0010] Furthermore, the guide track is a spiral structure, and the rotating arm moves along the top surface of the guide track.

[0011] Furthermore, the guide track includes two tracks placed on both sides of the rotating shaft, the lowest end of each guide track is placed below the highest end of another guide track, and two rotating arms that move along the corresponding guide tracks are fixed on the rotating shaft.

[0012] Furthermore, each section of the guide rail is a three-section structure, which is divided into a movable rail in the middle section, and two fixed rails in the low section and the high section. One end of the movable rail is hinged to the fixed rail in the low section, and the other end of the movable rail is overlapped on the fixed rail in the high section through an inclined surface.

[0013] Furthermore, a reverse low-position track and a reverse high-position track are symmetrically fixed on the inner wall of the cover shell and the two sections of the fixed track of the low section and the high section of each section of the guide track; the hinge axis of the movable track on the same side of the reverse low-position track is simultaneously passed through the reverse low-position track, and the other end of the movable track is movably overlapped on the reverse high-position track on the same side through an inclined surface.

[0014] Furthermore, a high-level drop opening is left between the highest end of the fixed track of the high-level section and the highest end of the symmetrical reverse high-level track, and the lowest end of the fixed track of the low-level section abuts against the lowest end of the symmetrical reverse low-level track, and a "V"-shaped slope is provided at the abutment point, and the slope is placed directly below the high-level drop opening of the fixed track and the reverse high-level track.

[0015] The advantages of the utility model are as follows: during the rotation of the shaft, the rotating arm moves from the lowest position to the highest position along the guide track, and at the same time drives the shaft to lift upward under the action of the spline guide. After passing the highest position, the rotating arm falls to the lowest position of the guide track. At this time, the shaft also falls downward, which effectively vibrates the aggregates on the inner wall of the receiver and on the scraper, and is more conducive to removing the aggregates. In this way, while the shaft rotates, it rises and falls back and forth according to the above process, so as to achieve the purpose of effectively removing the aggregates on the inner wall of the receiver.

[0016] In addition, the utility model has a simple structure and is driven by only one driving motor to complete the rotation of the shaft and realize lifting and lowering at the same time, forming a large impact during the landing process to achieve a vibration effect; compared with the existing technology, it not only reduces the labor intensity of manual work, but also does not require the use of air source and corresponding accessories, eliminating the problem of air leakage and the failure rate of pneumatic accessories, and achieving long-term stable operation. Description of the drawings:

[0017] Figure 1 This is a schematic diagram of the structure of Example 1.

[0018] Figure 2 for Figure 1 AA section view.

[0019] Figure 3 for Figure 1 Schematic diagram of usage status.

[0020] Figure 4 This is a top view of the inside of the cover shell described in Example 2.

[0021] Figure 5 This is a top view inside the housing when the shaft described in Example 3 rotates forward.

[0022] Figure 6 This is a schematic diagram of the connection structure between the cover shell described in Example 3 and the fixed track, movable track, reverse low-position track, and reverse high-position track on one side.

[0023] Figure 7 This is a top view inside the housing when the shaft is reversed as described in Example 3.

[0024] The components in the accompanying drawings are marked as follows: drive motor 1, transition shaft 2, cover 3, sleeve 4, rotating shaft 5, guide key 6, transmission assembly 7, scraper shaft 8, guide rail 9, rotating arm 10, movable rail 11, fixed rail 12, inclined plane 13, reverse low-position rail 14, reverse high-position rail 15, hinge shaft 16, ramp 17, shield 18, connecting column 19, receiver 20. Specific implementation method:

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] In the description of the present invention, it should be noted that the terms "center", "up", "down", "front", "back", "top", "bottom", "left", "right", "vertical", "horizontal", "inside" and "outside" etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0027] Example 1: Figures 1 to 3 As shown, this embodiment provides an orbital rotary vibration mechanical automatic scraper drive device, which includes a drive motor 1, a transition shaft 2, a scraper shaft 8, a sleeve 4, a cover shell 3, a rotating shaft 5, a guide track 9 and a rotating arm 10; the cover shell 3 is a cylindrical structure, and a shield 18 is connected to the cover shell 3. The drive motor 1 is fixed on the top surface of the shield 18. The output shaft of the drive motor 1 is arranged downward, and after passing through the shield 18, it is coaxially connected to the top end of the transition shaft 2 through a coupling. The bottom end of the transition shaft 2 is rotatably connected to the bottom surface of the shield 18, and the transition shaft 2 is driven to rotate by the drive motor 1.

[0028] A shaft sleeve 4 is installed on the bottom surface of the cover shell 3 and is parallel to and rotatably arranged relative to the transition shaft 2. A rotating shaft 5 is coaxially penetrated on the shaft sleeve 4. The rotating shaft 5 is provided with a plurality of guide keys 6, i.e., splines, which cooperate with the key grooves on the inner wall of the shaft sleeve 4. The transition shaft 2 is connected to the shaft sleeve 4 through a transmission assembly 7. In this embodiment, the transmission assembly 7 is a sprocket chain transmission, i.e., a driving sprocket is fixedly mounted on the transition shaft 2, and a driven sprocket is fixedly mounted on the shaft sleeve 4. The driving sprocket is connected to the driven sprocket through a chain. The bottom end of the rotating shaft 5 is connected to the top end of the scraper shaft 8 through a coupling, and the top end of the rotating shaft 5 passes through the top surface of the cover shell 3.

[0029] In this embodiment, the bottom surface of the protective cover 18 is fixed to the top of the receiver 20 through the connecting column 19, and the part of the scraper shaft 8 fixed with the scraper at the bottom is placed in the receiver 20; when the driving motor 1 drives the transition shaft 2 to rotate, the transmission assembly 7 drives the sleeve 4 to rotate, and the sleeve 4 drives the rotating shaft 5 to rotate under the action of the spline, and the rotating shaft 5 drives the scraper shaft 8 to rotate through the coupling. During the rotation of the scraper shaft 8, the scraper fixed on it is driven to remove the aggregates on the inner wall of the receiver 20.

[0030] The inner wall of the cover 3 is connected with a guide track 9 arranged along the circumference of the rotating shaft 5. The guide track 9 is arranged obliquely along the axial direction of the rotating shaft 5. In this embodiment, the guide track 9 is a spiral structure. A rotating arm 10 that moves along the top surface of the guide track 9 is fixed to the rotating shaft 5. During the rotation of the rotating shaft 5, the rotating arm 10 moves from the lowest position to the highest position along the guide track 9, and at the same time drives the rotating shaft 5 to rise upward under the action of the spline guide. During the lifting process from the lowest position to the highest position, the rotating shaft 5 rotates 360° and then falls. After passing the highest position, the rotating arm 10 falls to the lowest position of the guide track 9. At this time, the rotating shaft 5 also falls downward, which is conducive to the receiving The accumulation on the inner wall of the receiver 20 and on the scraper is effectively vibrated, which is more conducive to removing the accumulation. In this way, while the shaft 5 rotates, it rises and falls back and forth according to the above process, so as to achieve the purpose of effectively removing the accumulation on the inner wall of the receiver 20. In addition, the present embodiment has a simple structure and is driven by only one drive motor 1 to complete the rotation of the shaft 5 and the lifting and lowering at the same time. A large impact is formed during the landing process to achieve a vibration effect. Compared with the prior art, it not only reduces the labor intensity of manual work, but also does not require the use of air source and corresponding accessories, eliminates the problem of air leakage and the failure rate of pneumatic accessories, and achieves long-term stable operation.

[0031] Example 2: Figure 4 As shown, this embodiment provides a track-type rotary vibration mechanical automatic scraper drive device, which is different from Example 1 in that the guide track 9 includes two sections of tracks separately placed on both sides of the rotating shaft 5, and the lowest end of each guide track 9 is placed below the highest end of the other guide track 9. Specifically, the highest ends of the two guide tracks 9 are symmetrical and at the same height relative to the rotating shaft 5, and the lowest ends of the two guide tracks 9 are also symmetrical relative to the rotating shaft 5 and fit with the bottom surface of the cover 3. Two rotating arms 10 that move along the corresponding guide tracks 9 are symmetrically fixed on the rotating shaft 5; other structures are the same as Example 1.

[0032] Compared with Example 1, two rotating arms 10 are provided in this embodiment to move along the corresponding guide rails 9, which is beneficial to increase the force strength and balance. During the lifting process of the rotating shaft 5 from the lowest position to the highest position, it rotates 180° and then falls, which accelerates the lifting frequency and is more conducive to clearing aggregates.

[0033] Example 3: Figures 5 to 7As shown, this embodiment provides a track-type rotary vibration mechanical automatic scraper driving device, which is different from Example 2 in that each section of the guide track 9 is a three-section structure, which is divided into a movable track 11 in the middle section, and two fixed tracks 12 in the low section and the high section. One end of the movable track 11 is hinged to the end of the fixed track 12 in the low section, and the other end of the movable track 11 is overlapped on the fixed track 12 in the high section through an inclined surface 13, that is, the other end of the movable track 11 and the corresponding end of the fixed track 12 in the high section are provided with inclined surfaces 13 in the same direction, and the inclined surface 13 at the other end of the movable track 11 is movably overlapped on the inclined surface 13 of the fixed track 12 in the high section, that is, after the movable track 11 is swung around the hinge shaft 16 and overlapped on the fixed track 12 in the high section, the fixed track 12 in the low section, the movable track 11 and the fixed track 12 in the high section form a complete track.

[0034] On the inner wall of the cover shell 3, two fixed rails 12 of the low section and the high section of each guide rail 9 are symmetrically fixed with a reverse low rail 14 and a reverse high rail 15 relative to the rotating shaft 5; the hinge shaft 16 of the movable rail 11 on the same side of the reverse low rail 14 is simultaneously penetrated on the reverse low rail 14, and the other end of the movable rail 11 is movably overlapped on the reverse high rail 15 on the same side through the inclined surface 13; when the movable rail 11 is forced to swing in the reverse direction around the hinge shaft 16 and overlapped on the reverse high rail 15, the reverse low rail 14, the movable rail 11 and the reverse high rail 15 form a complete track.

[0035] A high-level drop opening is left between the highest end of the fixed rail 12 of the high-level section and the highest end of the symmetrical reverse high-level rail 15, and the lowest end of the fixed rail 12 of the low-level section abuts against the lowest end of the symmetrical reverse low-level rail 14, and a "V"-shaped slope 17 is provided at the abutment, and the slope 17 is placed directly below the high-level drop opening between the fixed rail 12 and the reverse high-level rail 15.

[0036] After the two sections of movable rails 11 are swung around the corresponding hinge shafts 16 and overlapped on the fixed rails 12 of the corresponding high-position section, during the forward rotation of the shaft 5, the two rotating arms 10 on the shaft 5 move upward from the low position to the high position along the corresponding guide rails 9, and then fall from the high-position drop mouth to the low-position slope 17, and so on, so as to realize the lifting and lowering of the shaft 5 while rotating in the forward direction; in order to further improve the cleaning efficiency, in this embodiment, after the shaft 5 rotates forward for a period of time, the drive motor 1 is controlled to reverse to drive the shaft 5 to rotate in the reverse direction, thereby driving the two rotating arms 10 from the slope 17 along the reverse direction The low-level track 14 climbs, and when it climbs to the movable track 11, the rotating arm 10 drives the movable track 11 to swing in the opposite direction around the hinge shaft 16 and overlaps the reverse high-level track 15. In this way, the rotating arm 10 continues to climb along the movable track 11 and the reverse high-level track 15 until it falls from the high-level drop mouth to the low-level slope 17, and this reciprocating process is performed to achieve the lifting and lowering of the rotating shaft 5 while rotating in the reverse direction; therefore, this embodiment can achieve the alternating operation of the rotating shaft 5 while lifting and lowering in the forward rotation and while lifting and lowering in the reverse rotation, so as to achieve the purpose of efficiently removing the aggregates on the inner wall of the receiver 20.

[0037] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic scraper drive device for an orbital rotary vibration machine, comprising a drive motor, a transition shaft, a scraper shaft, and a sleeve, wherein the output shaft of the drive motor is drivingly connected to the transition shaft; It is characterized in that It also includes a cover shell, a rotating shaft, a guide track and a rotating arm; The bottom surface of the housing is provided with the rotatable sleeve, the sleeve is coaxially provided with the rotating shaft, and the rotating shaft is provided with a guide key matched with the keyway of the inner wall of the sleeve; the transition shaft is connected to the sleeve through a transmission assembly, and the bottom end of the rotating shaft is connected to the top end of the scraper shaft; The inner wall of the cover shell is connected with the guide track arranged along the circumference of the rotating shaft. The guide track is arranged obliquely along the axial direction of the rotating shaft. The rotating arm moving along the guide track is fixed on the rotating shaft.

2. The track-type rotary vibration mechanical automatic scraper driving device according to claim 1 is characterized in that: The cover shell is a cylindrical structure.

3. The track-type rotary vibration mechanical automatic scraper driving device according to claim 1, characterized in that: A plurality of guide keys are evenly distributed along the circumferential direction on the side wall of the rotating shaft.

4. The track-type rotary vibration mechanical automatic scraper driving device according to claim 1, characterized in that: The transmission assembly is a gear meshing transmission or a sprocket chain transmission.

5. The track-type rotary vibration mechanical automatic scraper driving device according to claim 1, characterized in that: The guide track is a spiral structure, and the rotating arm moves along the top surface of the guide track.

6. The track-type rotary vibration mechanical automatic scraper driving device according to claim 1, characterized in that: The guide track comprises two tracks arranged on both sides of the rotating shaft, the lowest end of each guide track is arranged below the highest end of another guide track, and two rotating arms moving along the corresponding guide tracks are fixed on the rotating shaft.

7. The track-type rotary vibration mechanical automatic scraper driving device according to claim 6, characterized in that: Each section of the guide track is a three-section structure, which is divided into a movable track in the middle section, and two fixed tracks in the low section and the high section. One end of the movable track is hinged to the fixed track of the low section, and the other end of the movable track is overlapped on the fixed track of the high section through an inclined surface.

8. The track-type rotary vibration mechanical automatic scraper driving device according to claim 7, characterized in that: A reverse low-position track and a reverse high-position track are fixed on the inner wall of the housing symmetrically with the two fixed tracks of the low-position segment and the high-position segment of each guide track; The hinge shaft of the movable track on the same side as the reverse low-position track is simultaneously penetrated on the reverse low-position track, and the other end of the movable track is movably overlapped on the reverse high-position track on the same side through an inclined surface.

9. The track-type rotary vibration mechanical automatic scraper driving device according to claim 8, characterized in that: A high-level drop opening is left between the highest end of the fixed track of the high-level section and the highest end of the symmetrical reverse high-level track, and the lowest end of the fixed track of the low-level section abuts against the lowest end of the symmetrical reverse low-level track, and a "V"-shaped slope is provided at the abutment, and the slope is placed directly below the high-level drop openings of the fixed track and the reverse high-level track.

Citation Information

Patent Citations

  • Scraper shaft driving device

    CN218498956U