Modularized electroplating production line
Through the modularly designed electroplating production line, the existing electroplating production line is solved by using detachable connections and stacked-timber installation, and the problem of low production efficiency of existing electroplating production lines is solved, achieving flexible configuration and efficient production.
Patent Information
- Application Number
- CN202420750445.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-11
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-11
AI Technical Summary
The existing electroplating production lines are difficult to adapt to diversified product production, resulting in low production efficiency, and the replacement of electroplating process requires disassembly and assembly and reinstallation, which consumes a lot of labor and time.
Design a modular electroplating production line, by setting a detachable electroplating unit and working components on the central rack, and installing it in a stacked block manner, to achieve flexible configuration of the electroplating combination line, and use the removable connection of water replenishment, drainage, hot water and The blowing system, as well as pin modules and heavy-load plugs, enables quick switching of different electroplating processes.
It realizes diversified adaptability of the electroplating production line, reduces initial investment costs, improves production efficiency, and improves site space utilization, allowing the same equipment to produce different electroplating formulas.
Smart Images
Figure CN222313374U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of electroplating production, and in particular to a modular electroplating production line. Background Art
[0002] Electroplating is the process of plating a thin layer of other metals or alloys on certain metal surfaces using the principle of electrolysis. It is a process that uses electrolysis to adhere a layer of metal film to the surface of metal or other material parts, thereby preventing metal oxidation (such as rust), improving wear resistance, conductivity, reflectivity, corrosion resistance (copper sulfate, etc.) and enhancing aesthetics.
[0003] The existing electroplating production lines are designed according to the customer's established electroplating process. The electroplating production lines correspond to each fixed process in the established electroplating process. One set of electroplating production lines corresponds to one electroplating process. If multiple processes are required to implement production activities, multiple electroplating production lines are required, resulting in a large production site and high production costs. If the same electroplating production line is used for other electroplating processes, all process sections of the electroplating production line need to be disassembled and remade and installed, which consumes a lot of manpower, is time-consuming and labor-intensive, and cannot be quickly changed back after adjustment, resulting in low electroplating production efficiency. Utility Model Content
[0004] The technical problem to be solved by the utility model is that the existing electroplating production line is difficult to adapt to the production of diversified products, and the electroplating production efficiency is low.
[0005] To this end, the utility model provides a modular electroplating production line.
[0006] The technical solution adopted by the utility model to solve its technical problems is:
[0007] A modular electroplating production line, comprising:
[0008] A central platform, on which an operating assembly is arranged;
[0009] A first electroplating unit, which is movably arranged on one side of the central platform and is detachably connected to the operating assembly;
[0010] The second electroplating unit is movably arranged on the other side of the central platform, and the second electroplating unit is detachably connected to the operating component.
[0011] By adopting the above technical solution, two electroplating units are detachably connected on both sides of the same central frame, and the operating components on the central frame are shared. They are installed in a stacking brick manner, thereby achieving a matching electroplating combination line. This allows the electroplating production line to adapt to different product types. By using a common central frame, the investment cost for the early production of the product is low, thereby improving the electroplating production efficiency.
[0012] Furthermore, the first electroplating unit includes a plurality of first racks arranged along the length direction of the central rack, and adjacent first racks are detachably connected.
[0013] Furthermore, the first platforms are connected with connection blocks, and the adjacent connection blocks on the first platforms are detachably connected by screws.
[0014] Furthermore, a lifting foot cup and a caster are connected to the bottom of the support leg of the first platform, the lifting foot cup is slidably matched with the first platform along the vertical direction, and the caster is rotatably connected to the bottom of the support leg of the first platform.
[0015] Furthermore, the operating component includes a first water supply main pipe and a first drainage main pipe, the first platform is connected to a first mother trough, a first water supply pipe and a first drainage pipe, and a plurality of branch pipes are arranged on the first water supply main pipe and the first drainage main pipe, one end of the first water supply main pipe is connected to the branch pipe on the first water supply main pipe, and the other end faces the opposite first mother trough, one end of the first drainage pipe is connected to the first mother trough, and the other end is connected to the branch pipe on the first drainage main pipe.
[0016] Furthermore, the first water supply pipe is connected to the main pipe on the first water supply main pipe through a docking lock, the branch pipe of the first water supply main pipe is connected to a branch pipe ball valve, and the first water supply pipe is connected to a water supply ball valve.
[0017] Furthermore, the operating component also includes a first hot water main and a second hot water main, and a plurality of branch pipes are also connected to the first hot water main and the second hot water main. A heat exchanger for supplying heat to the first mother tank is connected to the first stand, and the water inlet pipe of the heat exchanger is connected to the branch pipe on the first hot water main, and the water outlet pipe of the heat exchanger is connected to the branch pipe on the second hot water main.
[0018] Furthermore, a steel wire hose is connected between the water inlet pipe of the heat exchanger and the branch pipe of the first hot water main pipe, and between the water outlet pipe and the branch pipe of the second hot water main pipe. The steel wire hose is connected to the water inlet pipe and the water outlet pipe through a drainage ball valve, and a straight-line ball valve for connecting the steel wire hose is connected to the branch pipe.
[0019] Furthermore, a serpentine air knife is connected in the first mother groove, and the operating component also includes a first blowing main pipe, on which a plurality of branch pipes are arranged, the serpentine air knife is connected to the branch pipes on the first blowing main pipe, and an air knife ball valve is arranged between the serpentine air knife and the branch pipes on the first blowing main pipe.
[0020] Furthermore, a first central wire trough is provided on the central rack, a plurality of pin modules are provided in the first central wire trough, a plurality of heavy-load plugs are connected to the first stand, and the plurality of pin modules correspond to different heavy-load plugs to realize different production functions.
[0021] The beneficial effect of the utility model is that the first electroplating unit and the second electroplating unit are arranged on both sides of the central frame, and the connection between the first electroplating unit and the operating components on the central frame is realized through the detachable connection between the first water supply pipe and the first water supply pipe, the first drainage pipe and the first drainage pipe, the first hot water pipe, the second hot water pipe and the heat exchanger, and the first blowing pipe and the serpentine air knife, and different production functions are realized through multiple pin modules corresponding to different heavy-load plugs; similarly, a modular connection is realized between the second electroplating unit and the operating components on the central frame, so that the electroplating production line can adapt to different product types. By using a common central frame, the investment cost for the early production of the product is low, and the same electroplating equipment can produce different electroplating formulas. In the entire modular electroplating production system, adjacent electroplating production lines share the intermediate platform, which improves the space utilization rate of the electroplating site and improves the electroplating production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0023] Figure 1 It is a structural schematic diagram of the utility model.
[0024] In the figure: 1. Central rack; 10. Central support platform; 11. First blowing pipe; 12. First water supply pipe; 13. First hot water pipe; 14. Second hot water pipe; 15. First central line duct; 16. Second blowing pipe; 17. Second water supply pipe; 18. Second central line duct; 2. First electroplating unit; 20. First support platform; 21. First water supply pipe; 22. First drain pipe; 23. First mother trough; 24. Heat exchanger; 3. Second electroplating unit. DETAILED DESCRIPTION
[0025] Now the utility model is further described in detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the utility model in a schematic manner, and therefore only show the components related to the utility model.
[0026] In the description of the present utility model, it is necessary to understand that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, features defined as "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0027] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0028] A modular electroplating production line comprises a central frame 1, and a first electroplating unit 2 and a second electroplating unit 3 arranged on both sides of the central frame 1.
[0029] The central frame 1 includes a central platform 10 and an operating component, and the operating component includes a first exhaust duct, a second exhaust duct, a first blowing pipe 11, a second blowing pipe 16, a first water replenishment pipe 12, a second water replenishment pipe 17, a first hot water pipe 13, a second hot water pipe 14, a first drainage pipe, a second drainage pipe, a first central cable duct 15 and a second central cable duct 18.
[0030] The first electroplating unit 2 and the second electroplating unit 3 have the same structure. The first electroplating unit 2 and the second electroplating unit 3 are symmetrically arranged on both sides of the central platform 10. The first exhaust duct, the first blowing pipe 11, the first water replenishment pipe 12, and the first drainage pipe are all connected to the first electroplating unit 2. The first electroplating unit 2 and the second electroplating unit 3 are symmetrically arranged on both sides of the central platform 10. The second exhaust duct, the second blowing pipe 16, the second water replenishment pipe 17, and the second drainage pipe are all connected to the second electroplating unit 3.
[0031] Taking the first electroplating unit 2 as an example, the first electroplating unit 2 includes a first frame, a first line body, a first mother tank 23 and a first drainage pipe 22, wherein the first frame includes a plurality of first racks 20 arranged along the length direction of the central rack 10, and a connection block is connected to the first rack 20, and the connection blocks on adjacent first racks 20 are detachably connected by screws, thereby realizing the splicing between the plurality of first racks 20. A plurality of branch pipes are connected to the first drainage main pipe, and each first rack 20 is connected to the first mother tank 23 and the first drainage pipe 22, one end of the first drainage pipe 22 is connected to the first mother tank 23, and the other end is connected to the branch pipe on the first drainage main pipe, and the waste liquid in the first mother tank 23 is discharged through the first drainage pipe 22 and the first drainage main pipe.
[0032] Each first stand 20 is also connected to a first water replenishment pipe 21, and the first water replenishment pipe 21 is opposite to the first mother trough 23 and injects water into the first mother trough 23. A plurality of branch pipes are arranged on the first water replenishment main pipe 12, and the first water replenishment pipe 21 is connected to the main pipe on the first water replenishment main pipe 12 through a docking lock. A branch pipe ball valve is connected to the branch pipe of the first water replenishment main pipe 12, and a water replenishment ball valve is connected to the first water replenishment pipe 21. The branch pipe ball valve on the branch pipe of the first water replenishment main pipe 12 and the water replenishment ball valve on the first water replenishment pipe 21 constitute a double ball valve configuration. When in use, the branch pipe ball valve is normally open, and the water replenishment ball valve close to the outside is used to replenish the mother trough for convenient operation.
[0033] The heat exchanger 24 is used to provide heat for the first mother tank 23. The first hot water main pipe 13 and the second hot water main pipe 14 are both provided with a plurality of branch pipes. The heat exchanger 24 is connected to the first stand 20. The water inlet pipe and the water outlet pipe of the heat exchanger 24 are both connected with steel wire hoses. The end of the steel wire hose on the water inlet pipe away from the water inlet pipe is connected to the branch pipe on the first hot water main pipe 13. The first hot water main pipe 13 injects water into the heat exchanger 24 through the branch pipe. The end of the steel wire hose on the water outlet pipe away from the water outlet pipe is connected to the branch pipe of the second hot water main pipe 14. The second hot water main pipe 14 discharges waste water in the heat exchanger 24 through the branch pipe. The steel wire hose is connected to the water inlet pipe and the water outlet pipe through a drainage ball valve. The branch pipe is connected with a straight ball valve for connecting the steel wire hose.
[0034] A serpentine air knife is connected to the first mother groove 23, and a plurality of branch pipes are arranged on the first blowing main pipe 11. The serpentine air knife is connected to the branch pipes on the first blowing main pipe 11, and the branch pipes on the first blowing main pipe 11 are hoses. An air knife ball valve is arranged between the serpentine air knife and the branch pipes on the first blowing main pipe 11.
[0035] The bottom of the support leg of the first platform 20 is connected with a lifting foot cup and a caster. The lifting foot cup slides with the first platform 20 in the vertical direction. The lifting foot cup can be threadedly connected to the bottom of the support leg of the first platform 20. In other embodiments, the lifting foot cup can also be connected to the support leg of the first platform 20 through other starting devices, such as a lifting cylinder. The caster is rotatably connected to the bottom of the support leg of the first platform 20.
[0036] A first integrated electrical box is provided on the first rack, and each first stand 20 is connected with an integrated socket. The integrated socket is connected to the first integrated electrical box via a first wire body, and the first wire body can be embedded in the first central wire trough 15.
[0037] A plurality of heavy-load plugs are connected to the first stand 20, and a plurality of pin modules are arranged in the first central wire duct 15. The plurality of pin modules correspond to different heavy-load plugs to realize different production functions, as shown in the following table. If the production demand changes, it is only necessary to unplug the heavy-load plug of the mobile module, replace the mobile module required for production, and then insert the heavy-load plug of the module with the same pin into the heavy-load plug with the same pin to quickly complete the replacement. Each mobile module is provided with a sensing point inside the module, and the module section can be quickly identified by insertion.
[0038]
[0039] A modular electroplating production system includes multiple modular electroplating production lines and side platforms as described above. An intermediate platform is arranged between adjacent modular electroplating production lines. Two side platforms are arranged on the left and right sides of the modular electroplating production system respectively. The width of the intermediate platform in the left and right direction is wider than the width of the side platform in the left and right direction.
[0040] The first electroplating unit 2 is detachably connected to the middle platform and the side platform, and the second electroplating unit 3 is detachably connected to the middle platform and the side platform.
[0041] In summary, the present application arranges the first electroplating unit 2 and the second electroplating unit 3 on both sides of the central frame 1, and realizes the connection between the first electroplating unit 2 and the operating components on the central frame 1 through the detachable connection between the first water supply pipe 12 and the first water supply pipe 21, the first drainage pipe and the first drainage pipe 22, the first hot water pipe 13, the second hot water pipe 14 and the heat exchanger 24, and the first blowing pipe 11 and the serpentine air knife, and realizes different production functions through multiple pin modules corresponding to different heavy-load plugs; similarly, the second electroplating unit 3 and the operating components on the central frame 1 are connected. Modular connection between operating components. The modular design is to make each electroplating process section into an independent and quickly replaceable module section. The whole machine can be installed in the form of stacking blocks to achieve a matching electroplating combination line, so that the electroplating production line can adapt to different product types. By using a common central rack 1, the investment cost for the early production of the product is low. The same electroplating equipment can produce different electroplating formulas. In the entire modular electroplating production system, adjacent electroplating production lines share the middle platform, which improves the space utilization of the electroplating site and improves the electroplating production efficiency.
[0042] Based on the above ideal embodiments of the utility model, the relevant staff can make various changes and modifications without departing from the technical concept of the utility model through the above description. The technical scope of the utility model is not limited to the content of the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. A modular electroplating production line, characterized in that: include, A central platform (10), on which an operating assembly is arranged; A first electroplating unit (2), the first electroplating unit (2) being movably arranged on one side of the central platform (10), and the first electroplating unit (2) being detachably connected to the operating component; A second electroplating machine group (3), wherein the second electroplating machine group (3) is movably arranged on the other side of the central platform (10), and the second electroplating machine group (3) is detachably connected to the operating component.
2. The modular electroplating production line according to claim 1, characterized in that: The first electroplating unit (2) comprises a plurality of first racks (20) arranged along the length direction of the central rack (10), and adjacent first racks (20) are detachably connected.
3. The modular electroplating production line according to claim 2, characterized in that: The first rack (20) is connected with a connection block, and the connection blocks on adjacent first racks (20) are detachably connected by means of screws.
4. The modular electroplating production line according to claim 2, characterized in that: The bottom of the support foot of the first platform (20) is connected to a lifting foot cup and a caster, the lifting foot cup is slidably matched with the first platform (20) in the vertical direction, and the caster is rotatably connected to the bottom of the support foot of the first platform (20).
5. The modular electroplating production line according to claim 2, characterized in that: The operation assembly comprises a first water replenishment pipe (12) and a first drainage pipe. The first frame (20) is connected to a first mother trough (23), a first water replenishment pipe (21) and a first drainage pipe (22). The first water replenishment pipe (12) and the first drainage pipe are both provided with a plurality of branch pipes. One end of the first water replenishment pipe (12) is connected to the branch pipe on the first water replenishment pipe (12), and the other end faces the opposite first mother trough (23). One end of the first drainage pipe (22) is connected to the first mother trough (23), and the other end is connected to the branch pipe on the first drainage pipe.
6. The modular electroplating production line according to claim 5, characterized in that: The first water supply pipe (21) is connected to the main pipe on the first water supply main pipe (12) via a docking lock, a branch pipe of the first water supply main pipe (12) is connected to a branch pipe ball valve, and the first water supply pipe (21) is connected to a water supply ball valve.
7. The modular electroplating production line according to claim 5, characterized in that: The operating assembly also includes a first hot water main pipe (13) and a second hot water main pipe (14), and a plurality of branch pipes are also connected to the first hot water main pipe (13) and the second hot water main pipe (14). The first stand (20) is connected to a heat exchanger (24) for supplying heat to the first mother tank (23), and the water inlet pipe of the heat exchanger (24) is connected to the branch pipe on the first hot water main pipe (13), and the water outlet pipe of the heat exchanger (24) is connected to the branch pipe on the second hot water main pipe (14).
8. The modular electroplating production line according to claim 7, characterized in that: A steel hose is connected between the water inlet pipe of the heat exchanger (24) and the branch pipe of the first hot water main pipe (13), and between the water outlet pipe and the branch pipe of the second hot water main pipe (14). The steel hose is connected to the water inlet pipe and the water outlet pipe via a drainage ball valve. A straight ball valve for connecting the steel hose is connected to the branch pipe.
9. The modular electroplating production line according to claim 5, characterized in that: A serpentine air knife is connected to the first mother groove (23), and the operating component also includes a first blowing main pipe (11). The first blowing main pipe (11) is provided with a plurality of branch pipes, and the serpentine air knife is connected to the branch pipes on the first blowing main pipe (11). An air knife ball valve is provided between the serpentine air knife and the branch pipes on the first blowing main pipe (11).
10. The modular electroplating production line according to claim 2, characterized in that: The central platform (10) is provided with a first central wire duct (15), a plurality of pin modules are provided in the first central wire duct (15), a plurality of heavy-load plugs are connected to the first platform (20), and the plurality of pin modules correspond to different heavy-load plugs to realize different production functions.