Fully-formed knitted tassel agalloch tissue knitting device

Abstract

The utility model discloses a full-forming knitting tassel aglaia tissue knitting device which comprises a knitting machine body, a thread supply frame, a thread guide mechanism and a knitting mechanism, the thread supply frame is installed on one side of the knitting machine body, and the upper end face of the knitting machine body is connected with the thread guide mechanism through a threaded lifting column. The knitting mechanism is arranged below the thread guiding mechanism and comprises a needle dial and a thread guiding plate, the needle dial is installed on the upper end face of the knitting machine body, the thread guiding plate is arranged above one side of the needle dial, a first needle corner is arranged on the upper end face of the needle dial, a needle cylinder is arranged on one side of the needle dial, and a second needle corner is arranged on one side of the needle cylinder. When the fully-formed knitted aglaia tinctoria tissue knitting device is used for knitting, the knitting shape and size of the machine are detected in real time through the photographing assembly, the aglaia tinctoria tissue can be automatically detected while the efficient knitting of the aglaia tinctoria tissue is proposed, the intelligence is improved, and then the working efficiency and accuracy are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of knitting, in particular to a fully formed knitted tassel alan flower weave knitting device. Background Art

[0002] Fully fashioned technology is a technology that can complete the knitting of an entire garment in one go, without the need for subsequent cutting and sewing processes, which significantly improves production efficiency and product quality. Alanhua weave is a common knitted weave with a unique aesthetic effect. Tassels, as a decorative element, are usually used to enhance the fashion sense and layering of clothing.

[0003] For example, application number CN202111545519.4 discloses a fully molded vertical tassel structure and a weaving method thereof, which enriches the diversity of the fully molded structure and ensures the quality of the finished garment; however, the above-mentioned device only describes the weaving structure, and in actual production, the above-mentioned structure will retain scraps. Therefore, when a finished garment is obtained in subsequent processing, the knitted garment is sheared and sewn, and when the garment is weaved, it is necessary for the staff to perform on-site operation inspection and observe the weaving status with the naked eye, which is not intelligent enough.

[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a fully-formed knitted tassel alan flower tissue weaving device is proposed to achieve a more practical purpose. Utility Model Content

[0005] The purpose of the utility model is to provide a fully formed knitted tassel alan tissue weaving device to solve the problem of automatically detecting the tassel alan tissue and improving the intelligence when efficiently weaving the tassel alan tissue proposed in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fully formed knitted tassel alanhua tissue knitting device, comprising a knitting machine body, a wire supply frame, a wire guide mechanism and a knitting mechanism, wherein the wire supply frame is installed on one side of the knitting machine body, and the upper end surface of the knitting machine body is connected to the wire guide mechanism through a threaded lifting column, a knitting mechanism is arranged below the wire guide mechanism, and the knitting mechanism comprises a needle disk and a wire guide plate, the needle disk is installed on the upper end surface of the knitting machine body, and a wire guide plate is arranged above one side of the needle disk, a first needle angle is arranged on the upper end surface of the needle disk, and a needle cylinder is arranged on one side of the needle disk, and a second needle angle is arranged on one side of the needle cylinder, a top plate is arranged at the top of the threaded lifting column, and a camera assembly is arranged at the bottom end surface of the top plate, a driving mechanism is arranged at one end of the threaded lifting column away from the top plate, and the driving mechanism comprises a transmission rod and a servo motor, the transmission rod is installed at one end of the threaded lifting column away from the top plate, and a first bevel gear is arranged on the outer diameter surface of the transmission rod, the first bevel gear is meshed and connected with a second bevel gear, and the second bevel gear is installed at the output shaft of the output end of the servo motor.

[0007] Furthermore, the guiding mechanism includes a yarn frame and a yarn feeder, the yarn frame is threadedly installed on the outer diameter surface of the threaded lifting column, and a slide rail is installed longitudinally through the upper end surface of the yarn frame, the yarn frame is in a circular ring shape, a yarn feeder is provided at the edge of the inner diameter of the yarn frame, and a wire cutting mechanism is provided at the edge of the outer diameter of the yarn frame, the wire cutting mechanism includes a limit pin and a convex plate, the convex plate is connected to the yarn frame by the limit pin, and the inner side of the convex plate is connected to the first connecting rod by a spring telescopic rod, a second connecting rod is provided at one end of the first connecting rod, and a blade is provided on the outer surface of the second connecting rod.

[0008] Furthermore, a feeding plate is provided in the inner cavity of the knitting machine body, a PLC controller is provided below the feeding plate, and a slide groove is provided on the bottom end surface of the yarn rack.

[0009] Furthermore, the wire supply racks are provided with several groups, and the wire supply racks are evenly arranged with the center of the knitting machine body as the origin, and the side end faces of each group of the wire supply racks are provided with two groups of wire rollers, and the first bevel gear and the second bevel gear constitute a gear meshing structure.

[0010] Furthermore, the yarn feeders are provided in several groups, and the yarn feeders are evenly arranged with the center of the yarn frame as the origin, the yarn frame and the threaded lifting column form a threaded connection structure, and the yarn frame and the slide rail form an up and down sliding structure.

[0011] Furthermore, the convex plate and the slide groove form a sliding structure, and the yarn feeder, the servo motor and the weaving mechanism are all electrically connected to the PLC controller.

[0012] Compared with the prior art, the utility model has the following beneficial effects: the fully formed knitted tassel alan flower tissue weaving device can detect the shape and size of the machine weaving in real time through the camera component during weaving, and then propose efficient weaving of the tassel alan flower tissue, and can automatically detect the tassel alan flower tissue, thereby improving intelligence, and detecting the tassel alan flower tissue weaving process in real time, thereby improving work efficiency and accuracy, wherein the yarn rack is raised and lowered by the threaded lifting column, and then the yarn length is controlled by the yarn feeder and the thread cutting mechanism, so that the knitted garment can be sheared and sewn during the later processing;

[0013] The fully formed knitted tassel alanhua tissue weaving device places the yarn on the wire roller of the wire supply frame, and guides the yarn through the wire guide mechanism to the weaving mechanism, wherein the yarn passes through the yarn feeder and moves to the needle disk in the weaving mechanism, and the yarn frame moves up and down along the slide rail through the driving mechanism, and the servo motor is started, and the servo motor drives the transmission rod to rotate through the first bevel gear and the second bevel gear, so that the threaded lifting column rotates, and because the yarn frame and the threaded lifting column form a threaded connection structure, and the yarn frame and the slide rail slide up and down, the threaded lifting column rotates and drives the yarn frame to rise and fall, and the distance between the wire roller and the weaving mechanism is shortened or extended, so that the device is easy to repair and inspect, and the yarn is sheared by the wire cutting mechanism on one side of the yarn frame, so as to control the yarn length, so as to avoid cutting and sewing processes of the knitted garment in the later processing;

[0014] The fully formed knitted tassel alanhua tissue weaving device weaves the yarn through a weaving mechanism, wherein the yarn guided to the weaving mechanism is weaved through a needle disk, a guide wire plate, a first needle angle, a syringe and a second needle angle, and during the weaving process, the shape is transmitted to a PLC controller in real time through a camera component on the bottom end surface of a top plate, so as to monitor and detect the yarn in real time, thereby improving the weaving accuracy of the device and the work efficiency, and then the woven fabric falls on the upper end surface of a discharge plate, and finally the woven garment is obtained. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a front view structural diagram of a fully formed knitted tassel alanhua tissue knitting device of the utility model;

[0016] Figure 2 This is a front view structural diagram of a driving mechanism of a fully-formed knitted tassel alanhua weave knitting device of the utility model;

[0017] Figure 3 This is a schematic diagram of the knitting mechanism structure of a fully-formed knitted tassel alanhua weave knitting device of the utility model;

[0018] Figure 4This is a schematic diagram of the top view of the structure of a yarn frame of a fully-formed knitted tassel alanhua weave knitting device of the utility model;

[0019] Figure 5 This is a front view structural diagram of a thread cutting mechanism of a fully formed knitted tassel alanhua weave knitting device of the utility model;

[0020] Figure 6 The utility model is a schematic diagram of the side structure of a thread cutting mechanism of a fully formed knitted tassel alanhua weave knitting device.

[0021] In the figure: 1. knitting machine body; 2. thread supply rack; 201. thread roller; 3. wire guide mechanism; 301. yarn rack; 302. yarn feeder; 303. slide rail; 304. thread cutting mechanism; 3041. limit pin; 3042. convex plate; 3043. spring telescopic rod; 3044. first connecting rod; 3045. second connecting rod; 3046. blade; 4. weaving mechanism; 401. needle plate; 402. wire guide plate; 403. first needle angle; 404. needle cylinder; 405. second needle angle; 5. thread lifting column; 6. top plate; 7. camera assembly; 8. driving mechanism; 801. transmission rod; 802. servo motor; 803. first bevel gear; 804. second bevel gear; 9. unloading plate; 10. PLC controller; 11. slideway. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figures 1 to 6The utility model provides a technical solution: a fully formed knitted tassel alanhua tissue knitting device, comprising a knitting machine body 1, a thread supply frame 2, a wire guide mechanism 3 and a knitting mechanism 4, the thread supply frame 2 is installed on one side of the knitting machine body 1, and the upper end surface of the knitting machine body 1 is connected to the wire guide mechanism 3 through a threaded lifting column 5, a knitting mechanism 4 is arranged below the wire guide mechanism 3, and the knitting mechanism 4 includes a needle disk 401 and a wire guide plate 402, the needle disk 401 is installed on the upper end surface of the knitting machine body 1, and a wire guide plate 402 is arranged above one side of the needle disk 401, a first needle angle 403 is arranged on the upper end surface of the needle disk 401, and one side of the needle disk 401 A syringe 404 is arranged on the side, and a second needle angle 405 is arranged on one side of the syringe 404, a top plate 6 is arranged on the top of the threaded lifting column 5, and a camera assembly 7 is arranged on the bottom end surface of the top plate 6, a driving mechanism 8 is arranged on the end of the threaded lifting column 5 away from the top plate 6, and the driving mechanism 8 includes a transmission rod 801 and a servo motor 802, the transmission rod 801 is installed on the end of the threaded lifting column 5 away from the top plate 6, and a first bevel gear 803 is arranged on the outer diameter surface of the transmission rod 801, the first bevel gear 803 is meshedly connected with a second bevel gear 804, and the second bevel gear 804 is installed at the output shaft of the output end of the servo motor 802;

[0024] The wire guide mechanism 3 includes a yarn rack 301 and a yarn feeder 302. The yarn rack 301 is threadedly installed on the outer diameter surface of the threaded lifting column 5, and a slide rail 303 is longitudinally installed on the upper end surface of the yarn rack 301. The yarn rack 301 is annular, and a yarn feeder 302 is arranged at the edge of the inner diameter of the yarn rack 301. The yarn feeder 302 is specifically a yarn feeder device with a model of GPFS20-B22 or other yarn feeder devices with a yarn feed function. A wire cutting mechanism 304 is arranged at the edge of the outer diameter of the yarn rack 301, and the wire cutting mechanism 304 includes The knitting machine body 1 comprises a limit pin 3041 and a convex plate 3042, the convex plate 3042 is connected to the yarn rack 301 through the limit pin 3041, and the inner side of the convex plate 3042 is connected to a first connecting rod 3044 through a spring telescopic rod 3043, a second connecting rod 3045 is arranged at one end of the first connecting rod 3044, and a blade 3046 is arranged on the outer surface of the second connecting rod 3045, a feeding plate 9 is arranged in the inner cavity of the knitting machine body 1, and a PLC controller 10 is arranged below the feeding plate 9, and a slide groove 11 is arranged on the bottom end surface of the yarn rack 301;

[0025] The yarn is placed on the wire roller 201 of the wire supply frame 2, and then the yarn is guided through the wire guide mechanism 3 to the weaving mechanism 4, wherein the yarn passes through the yarn feeder 302 and moves to the needle disk 401 in the weaving mechanism 4, and the yarn frame 301 moves up and down along the slide rail 303 through the driving mechanism 8, and the servo motor 802 is started. The servo motor 802 drives the transmission rod 801 to rotate through the first bevel gear 803 and the second bevel gear 804, thereby rotating the threaded lifting column 5. Since the yarn frame 301 and the threaded lifting column 5 form a threaded connection structure, and the yarn frame 301 and the slide rail 303 slide up and down, the threaded lifting column 5 rotates and drives the yarn frame 301 to rise and fall, thereby shortening or extending the distance between the wire roller 201 and the weaving mechanism 4. , which is convenient for maintenance and inspection of the device. At the same time, the yarn is sheared by the wire cutting mechanism 304 on one side of the yarn frame 301, thereby controlling the yarn length, so as to avoid shearing and sewing processes of the knitted garment during later processing. The yarn is woven by the knitting mechanism 4, wherein the yarn guided to the knitting mechanism 4 is woven by the needle disk 401, the wire guide plate 402, the first needle angle 403, the needle cylinder 404 and the second needle angle 405, and the shape is transmitted to the PLC controller 10 in real time through the camera component 7 on the bottom end face of the top plate 6 during the knitting process, so as to monitor and detect the yarn in real time, improve the knitting accuracy of the device, and improve the work efficiency, and then the knitted cloth falls on the upper end face of the discharge plate 9, and finally the knitted garment is obtained;

[0026] The thread supply rack 2 is provided with several groups, and the thread supply rack 2 is evenly arranged with the center of the knitting machine body 1 as the origin. The side end surface of each group of thread supply racks 2 is provided with two groups of thread rollers 201. The first bevel gear 803 and the second bevel gear 804 constitute a gear meshing structure. The yarn feeder 302 is provided with several groups, and the yarn feeder 302 is evenly arranged with the center of the yarn rack 301 as the origin. The yarn rack 301 and the threaded lifting column 5 constitute a threaded connection structure. The yarn rack 301 and the slide rail 303 constitute an up and down sliding structure. The convex plate 3042 A sliding structure is formed with the slide groove 11, and the yarn feeder 302, the servo motor 802 and the weaving mechanism 4 are all electrically connected to the PLC controller 10. The camera component 7 includes a lens, a sensor, a soft board and an image processing chip, wherein the lens is specifically a NAVITAR lens, wherein the sensor is specifically a CMOS sensor, wherein the soft board is specifically a FPC circuit board, and wherein the image processing chip is specifically a processing chip with a model number of MA2155MA2485MA2450.

[0027] Working principle: When using a fully formed knitted tassel alanhua weaving device, first place the yarn on the wire roller 201 of the wire supply frame 2, then guide the yarn through the wire guide mechanism 3 to the weaving mechanism 4, wherein the yarn passes through the yarn feeder 302 and moves to the needle plate 401 in the weaving mechanism 4, and the yarn frame 301 uses the driving mechanism 8 to move up and down along the slide rail 303, start the servo motor 802, and the servo motor 802 uses the first bevel gear 803 and the second bevel gear 804 to drive the transmission rod 801 to rotate, so that the threaded lifting column 5 rotates, and the yarn frame 301 and the threaded lifting column 5 rotate. The column 5 forms a threaded connection structure, and the yarn frame 301 and the slide rail 303 slide up and down. The threaded lifting column 5 rotates to lift the yarn frame 301, and the yarn is weaved by the weaving mechanism 4. The yarn guided to the weaving mechanism 4 is weaved through the needle disk 401, the wire board 402, the first needle angle 403, the syringe 404 and the second needle angle 405. During the weaving process, the camera component 7 on the bottom end face of the top plate 6 is used to transmit the weaving shape to the PLC controller 10 in real time, so as to monitor and detect the yarn in real time, and then the woven cloth falls on the upper end face of the discharge plate 9.

Claims

1. A fully-fashioned knitted tassel alan flower weave device, comprising a knitting machine body (1), a thread supply frame (2), a thread guide mechanism (3) and a weaving mechanism (4), characterized in that: The thread supply rack (2) is mounted on one side of the knitting machine body (1), and the upper end surface of the knitting machine body (1) is connected to a wire guide mechanism (3) via a threaded lifting column (5); a knitting mechanism (4) is arranged below the wire guide mechanism (3), and the knitting mechanism (4) comprises a needle disk (401) and a wire guide plate (402); the needle disk (401) is mounted on the upper end surface of the knitting machine body (1), and a wire guide plate (402) is arranged above one side of the needle disk (401); a first needle angle (403) is arranged on the upper end surface of the needle disk (401), a needle cylinder (404) is arranged on one side of the needle disk (401), and a second needle angle (405) is arranged on one side of the needle cylinder (404). The top end of the threaded lifting column (5) is provided with a top plate (6), and the bottom end surface of the top plate (6) is provided with a camera assembly (7); the end of the threaded lifting column (5) away from the top plate (6) is provided with a driving mechanism (8); the driving mechanism (8) comprises a transmission rod (801) and a servo motor (802); the transmission rod (801) is mounted on the end of the threaded lifting column (5) away from the top plate (6), and the outer diameter surface of the transmission rod (801) is provided with a first bevel gear (803); the first bevel gear (803) is meshingly connected with a second bevel gear (804), and the second bevel gear (804) is mounted on the output shaft of the output end of the servo motor (802).

2. A fully fashioned knitted tassel alan flower weave device according to claim 1, characterized in that: The thread guide mechanism (3) comprises a yarn frame (301) and a yarn feeder (302); the yarn frame (301) is threadedly mounted on the outer diameter surface of a threaded lifting column (5); a slide rail (303) is longitudinally penetrated and mounted on the upper end surface of the yarn frame (301); the yarn frame (301) is in a circular ring shape; the yarn feeder (302) is arranged at the edge of the inner diameter of the yarn frame (301); and a thread cutting mechanism (304) is arranged at the edge of the outer diameter of the yarn frame (301). The thread cutting mechanism (304) comprises a limit pin (3041) and a convex plate (3042); the convex plate (3042) is limit-connected to the yarn frame (301) via the limit pin (3041); the inner side of the convex plate (3042) is connected to a first connecting rod (3044) via a spring telescopic rod (3043); a second connecting rod (3045) is arranged at one end of the first connecting rod (3044); and a blade (3046) is arranged on the outer surface of the second connecting rod (3045).

3. A fully fashioned knitted tassel alan flower weave device according to claim 2, characterized in that: The inner cavity of the knitting machine body (1) is provided with a feeding plate (9), and a PLC controller (10) is provided below the feeding plate (9); and the bottom end surface of the yarn rack (301) is provided with a sliding groove (11).

4. A fully fashioned knitted tassel alan flower weave device according to claim 3, characterized in that: The thread supply racks (2) are provided in a plurality of groups, and the thread supply racks (2) are evenly arranged with the center of the knitting machine body (1) as the origin, and the side end surface of each group of thread supply racks (2) is provided with two groups of thread rollers (201), and the first bevel gear (803) and the second bevel gear (804) form a gear meshing structure.

5. A fully fashioned knitted tassel alan flower weave device according to claim 4, characterized in that: The yarn feeders (302) are provided in a plurality of groups, and the yarn feeders (302) are evenly arranged with the center of the yarn frame (301) as the origin; the yarn frame (301) and the threaded lifting column (5) form a threaded connection structure; and the yarn frame (301) and the slide rail (303) form an up-and-down sliding structure.

6. A fully fashioned knitted tassel alan flower weave device according to claim 5, characterized in that: The convex plate (3042) and the slide groove (11) form a sliding structure, and the yarn feeder (302), the servo motor (802) and the weaving mechanism (4) are all electrically connected to the PLC controller (10).

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