ALC plate and autoclaved aerated block concrete wall construction equipment
By designing automated construction equipment, using composite limit seats and clamping components to achieve automatic clamping of plate raw materials, combined with automatic coating technology of roller brushes and electric push rods, the manual coating efficiency and labor in the prior art are solved. The problem of high strength improves the construction efficiency and equipment adaptability of ALC plates.
Patent Information
- Application Number
- CN202421095790.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-01-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the installation and construction of existing ALC wall panels, manual coating adhesives are inefficient and labor-intensive, making it difficult to meet the needs of efficient construction.
An automated construction equipment including a mobile base, a composite limit seat, a clamping assembly, a roller brush, an adhesive box and a water pump is designed. The composite limit seat and a clamping assembly are used to automatically clamp the raw materials of the plate body. Rolling brushes and electric push rods realize automatic coating of adhesive, improving construction efficiency.
It realizes the automated construction of ALC plates, improves construction efficiency, reduces labor intensity, and can adapt to the processing needs of plate materials of different thicknesses, and improves the adaptability and automation of the equipment.
Smart Images

Figure CN222314632U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wall construction equipment, in particular to ALC board and autoclaved aerated block concrete wall construction equipment. Background Art
[0002] ALC board, also known as autoclaved lightweight aerated concrete partition board, is a porous concrete product made of silica sand, cement and lime as the main raw materials, reinforced by rust-proof steel bars, and cured by high temperature, high pressure and steam. It has excellent sound insulation and sound absorption performance, and has good thermal insulation performance; the light weight is 0.5, which is 1 / 4 of ordinary concrete, greatly reducing the dead weight of the wall and the basic cost of the building. The products include exterior wall panels, interior wall panels, floor panels and roof panels.
[0003] At present, during the installation and construction of ALC wall panels (autoclaved aerated lightweight concrete panels), the autoclaved aerated block concrete needs to be coated with an adhesive to meet the subsequent fixed installation requirements on the wall. The existing technology usually uses manual coating at the construction site. Although it has certain flexibility, it has the defects of low efficiency and high labor intensity. Therefore, this application will provide an ALC board and autoclaved aerated block concrete wall construction equipment to improve the construction efficiency of ALC wall panels. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides an ALC board and autoclaved aerated block concrete wall construction device, which solves the problems raised by the above-mentioned background technology.
[0005] The utility model provides the following technical solutions: an ALC board and autoclaved aerated block concrete wall construction equipment, comprising a mobile base, a board material, and a walking wheel installed at the bottom of the mobile base, a composite limit seat, a clamping assembly, and a second electric push rod are installed in the middle of the mobile base, a clamping space is formed between the top of the composite limit seat and the output structure of the clamping assembly, and the board material is placed in the clamping space for limited installation;
[0006] A support frame, a roller brush, and an auxiliary frame are arranged on one side of the top of the movable base. The roller brush is sleeved inside the support frame and can be movably connected to the side surface of one side of the plate material. The rear end of the support frame is transmission-connected to the output end of the second electric push rod.
[0007] The interior of the auxiliary frame is sheathed with a composite output pipe fitting with the output direction facing the roller brush; an adhesive box and a water pump are installed on the other side of the top of the movable base; the input end of the water pump is sheathed in the interior of the adhesive box; the output end of the water pump is connected to an output pipe, and one end of the output pipe is connected to the composite output pipe fitting.
[0008] The composite limit seat comprises a limit seat body and an auxiliary baffle. The bottom of the limit seat body is fixedly connected to the middle of the movable base, and a plurality of limit grooves are provided on the top of the limit seat body, which can be specifically set to three. The auxiliary baffle is clamped in a corresponding limit groove and is fitted and connected to the side surface on the other side of the plate material, thereby providing limit support for the plate material in the initial stage of clamping and installation.
[0009] The clamping assembly comprises a first electric push rod and a clamping plate, the output end of the first electric push rod is transmission-connected to one side of the clamping plate, the other side of the clamping plate is movably connected to the top surface of the plate material, a support seat is installed between the shell surface of the first electric push rod and the top surface of the movable base, and the clamping assembly is combined with the composite limit seat to achieve an automatic clamping effect on the plate material.
[0010] The end of the roller brush is mounted on the corresponding structure of the supporting frame through a bearing to ensure the stability of subsequent reciprocating rolling. A transition connecting rod is installed in the middle of the rear end of the supporting frame through screws. One end of the transition connecting rod is transmission-connected to the output end of the second electric push rod to facilitate subsequent replacement and maintenance.
[0011] Preferably, a clearance groove is provided on one side of the support frame, and the clearance groove is engaged with the side structure of one side of the auxiliary frame, so that the auxiliary frame and the support frame are linked to each other, thereby improving the stability of the reciprocating movement of the support frame.
[0012] The composite output pipe fitting comprises a main pipe and several branch pipes mounted on one side of the main pipe, which can be specifically set to eight. The several branch pipes serve as the output structure of the composite output pipe fitting to output toward the roller brush. A fixing rod is installed between the surface of the main pipe and the inner wall of the auxiliary frame, and the top of the main pipe is fixedly sleeved with one end of the output pipe.
[0013] Preferably, a return box is clamped on one side of the top of the movable base, the bottom of the roller brush is located within the top opening range of the return box, and the return box is used to recover excess adhesive dripping from the roller brush.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] 1. The utility model is provided with a support frame, a roller brush, a second electric push rod, a water pump, an adhesive box, and an output pipe to form an automatic roller brush structure, and a composite limit seat and a clamping assembly to form an automatic clamping structure. After the two are used in combination, after the clamping assembly drives the clamping plate material to automatically limit the position, the water pump conveys the adhesive in the adhesive box to the surface of the roller brush through the output pipe and the composite output pipe fitting, and finally the second electric push rod drives the support frame and the roller brush to automatically coat the side of the plate material. The overall processing is automated, the operation efficiency is high and the labor intensity is reduced.
[0016] 2. The utility model uses a composite limit seat as a limit condition for the plate material. For plate materials of different thicknesses, the auxiliary baffle can be moved out from the original limit groove and then re-engaged in the limit groove suitable for the plate material to be processed, thereby achieving the limit range adjustment and also improving the adaptability of the device itself. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a front view schematic diagram of the structure of the utility model;
[0018] Figure 2 It is a rear view schematic diagram of the structure of the utility model;
[0019] Figure 3 It is a top view schematic diagram of the structure of the utility model;
[0020] Figure 4 It is a bottom view schematic diagram of the structure of the utility model;
[0021] Figure 5 It is a partial enlarged schematic diagram of the roller brush structure of the utility model;
[0022] Figure 6 It is an enlarged schematic diagram of the composite limit seat of the utility model structure.
[0023] In the figure: 1. Mobile base; 2. Plate material; 3. Composite limit seat; 31. Limit seat body; 32. Limit groove; 33. Auxiliary baffle; 4. Clamping assembly; 41. First electric push rod; 42. Clamping pressure plate; 5. Support frame; 6. Roller brush; 7. Second electric push rod; 8. Adhesive box; 9. Water pump; 10. Auxiliary frame; 11. Composite output pipe fittings; 111. Main pipe; 112. Diverter pipe; 12. Output pipe; 13. Return box. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-6 , an ALC board and autoclaved aerated block concrete wall construction equipment, comprising a mobile base 1, a board material 2, and a walking wheel installed at the bottom of the mobile base 1, a composite limit seat 3, a clamping assembly 4, and a second electric push rod 7 are installed in the middle of the mobile base 1, a clamping space is formed between the top of the composite limit seat 3 and the output structure of the clamping assembly 4, and the board material 2 is placed in the clamping space for limit installation;
[0026] The composite limit seat 3 includes a limit seat body 31 and an auxiliary baffle 33. The bottom of the limit seat body 31 is fixedly connected to the middle of the mobile base 1, and a plurality of limit slots 32 are provided on the top of the limit seat body 31, which can be specifically set to three. The auxiliary baffle 33 is clamped in a corresponding limit slot 32 and is connected to the side surface of the other side of the plate material 2, thereby providing a limit support for the plate material 2 in the initial stage of clamping and installation.
[0027] The clamping assembly 4 includes a first electric push rod 41 and a clamping plate 42. The output end of the first electric push rod 41 is transmission-connected to one side of the clamping plate 42. The other side of the clamping plate 42 is movably connected to the top surface of the plate material 2. A support seat is installed between the shell surface of the first electric push rod 41 and the top surface of the movable base 1. The clamping assembly 4 is combined with the composite limit seat 3 to achieve an automatic clamping effect on the plate material 2.
[0028] A support frame 5, a roller brush 6, and an auxiliary frame 10 are provided on one side of the top of the mobile base 1. The roller brush 6 is sleeved inside the support frame 5 and can be movably connected to the side of one side of the plate material 2. The rear end of the support frame 5 is transmission-connected to the output end of the second electric push rod 7.
[0029] The end of the roller brush 6 is fitted with the corresponding structure of the support frame 5 through a bearing to ensure the stability of subsequent reciprocating rolling. A transition connecting rod is installed in the middle of the rear end of the support frame 5 through a screw. One end of the transition connecting rod is transmission-connected with the output end of the second electric push rod 7 to facilitate subsequent replacement and maintenance. A clearance groove is provided on one side of the support frame 5, and the clearance groove is clamped with the side structure of one side of the auxiliary frame 10, so that the auxiliary frame 10 is linked with the support frame 5 to improve the stability of the reciprocating movement of the support frame 5;
[0030] The auxiliary frame 10 is internally sleeved with a composite output pipe 11 with the output direction facing the roller brush 6, and the other side of the top of the mobile base 1 is installed with an adhesive box 8 and a water pump 9, the input end of the water pump 9 is sleeved inside the adhesive box 8, and the output end of the water pump 9 is connected to an output pipe 12, and one end of the output pipe 12 is connected to the composite output pipe 11;
[0031] The composite output pipe fitting 11 includes a main pipe 111 and a plurality of branch pipes 112 mounted on one side of the main pipe 111, which can be specifically set to eight. The plurality of branch pipes 112 serve as the output structure of the composite output pipe fitting 11 to output toward the roller brush 6. A fixing rod is installed between the surface of the main pipe 111 and the inner wall of the auxiliary frame 10. The top of the main pipe 111 is fixedly sleeved with one end of the output pipe 12. A return box 13 is clamped on one side of the top of the movable base 1. The bottom of the roller brush 6 is located within the top opening range of the return box 13. The return box 13 is used to recover excess adhesive dripping from the roller brush 6.
[0032] Working principle:
[0033] Embodiment 1
[0034] The plate material 2 is placed between the clamping plate 42 and the limiting seat body 31, and the auxiliary baffle 33 is used to perform preliminary limiting protection on the plate material 2. Then, the first electric push rod 41 is started, and the output end of the first electric push rod 41 drives the clamping plate 42 to automatically move downward until the bottom surface of the clamping plate 42 fits the top surface of the plate material 2, thereby realizing automatic limiting clamping of the plate material 2.
[0035] Start the water pump 9, which automatically pumps the adhesive in the adhesive box 8 to the inside of the main pipe 111 through the output pipe 12, and then diverts it to multiple diversion pipes 112 and transports it to the surface of the roller brush 6. Then, start the second electric push rod 7, and the output end of the second electric push rod 7 drives the support frame 5 and the roller brush 6 to move, and the roller brush 6 coated with the adhesive is fitted and connected to the side of one side of the plate material 2, so that the adhesive is spread flat on the side of one side of the plate material 2, thereby realizing automatic coating of the adhesive before the plate material 2 is installed.
[0036] Embodiment 2
[0037] The plate material 2 is placed between the clamping plate 42 and the limiting seat body 31, and the auxiliary baffle 33 is used to perform preliminary limiting protection on the plate material 2. Then, the first electric push rod 41 is started, and the output end of the first electric push rod 41 drives the clamping plate 42 to automatically move down until the bottom surface of the clamping plate 42 fits with the top surface of the plate material 2, so as to realize automatic limiting clamping of the plate material 2, and the water pump 9 is started. The water pump 9 automatically pumps the adhesive in the adhesive box 8 into the main pipe 111 through the output pipe 12, and then diverts it to multiple diversion pipes 112 and transports it to the surface of the roller brush 6. Then, the second electric push rod 7 is started, and the output end of the second electric push rod 7 drives the support frame 5 and the roller brush 6 to move, and the roller brush 6 coated with the adhesive is connected with the side of one side of the plate material 2, so that the adhesive is spread on the side of one side of the plate material 2, so as to realize the automatic coating of the adhesive before the installation of the plate material 2.
[0038] For plate materials 2 of different thicknesses, the auxiliary baffle 33 can be removed from the original limiting groove 32 and then re-engaged in the limiting groove 32 adapted to the plate material 2 to be processed, thereby achieving adjustment of the limiting range and improving the adaptability of the device itself.
[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. At the same time, in the drawings of the present utility model, the fill pattern is only for distinguishing the layers, without any other limitation.
[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An ALC board and autoclaved aerated block concrete wall construction equipment, comprising a mobile base (1), a board material (2), and a running wheel installed at the bottom of the mobile base (1), characterized in that: A composite limit seat (3), a clamping assembly (4), and a second electric push rod (7) are installed in the middle of the movable base (1); a clamping space is formed between the top of the composite limit seat (3) and the output structure of the clamping assembly (4); and the plate material (2) is placed in the clamping space for limit installation; A support frame (5), a roller brush (6), and an auxiliary frame (10) are arranged on one side of the top of the movable base (1); the roller brush (6) is sleeved inside the support frame (5) and can be movably connected to the side surface of one side of the plate material (2); the rear end of the support frame (5) is transmission-connected to the output end of the second electric push rod (7); The auxiliary frame (10) is internally sleeved with a composite output pipe fitting (11) with its output direction facing the roller brush (6); an adhesive box (8) and a water pump (9) are installed on the other side of the top of the mobile base (1); the input end of the water pump (9) is sleeved inside the adhesive box (8); the output end of the water pump (9) is connected to an output pipe (12); one end of the output pipe (12) is connected to the composite output pipe fitting (11).
2. The ALC board and autoclaved aerated block concrete wall construction equipment according to claim 1, characterized in that: The composite limit seat (3) comprises a limit seat body (31) and an auxiliary baffle (33); the bottom of the limit seat body (31) is fixedly connected to the middle of the movable base (1), and the top of the limit seat body (31) is provided with a plurality of limit grooves (32); the auxiliary baffle (33) is clamped in a corresponding limit groove (32) and is fitted and connected to the side surface of the other side of the plate body material (2).
3. The ALC board and autoclaved aerated block concrete wall construction equipment according to claim 1 is characterized by: The clamping assembly (4) includes a first electric push rod (41) and a clamping plate (42), wherein the output end of the first electric push rod (41) is transmission-connected to one side of the clamping plate (42), and the other side of the clamping plate (42) is movably connected to the top surface of the plate material (2), and a support seat is installed between the shell surface of the first electric push rod (41) and the top surface of the movable base (1).
4. The ALC board and autoclaved aerated block concrete wall construction equipment according to claim 1, characterized in that: The end of the roller brush (6) is mounted on the corresponding structure of the support frame (5) via a bearing, and a transition connecting rod is installed in the middle of the rear end of the support frame (5) via screws, and one end of the transition connecting rod is transmission-connected to the output end of the second electric push rod (7).
5. The ALC board and autoclaved aerated block concrete wall construction equipment according to claim 1, characterized in that: A clearance groove is provided on one side of the support frame (5), and the clearance groove is clamped with the side structure on one side of the auxiliary frame (10).
6. The ALC board and autoclaved aerated block concrete wall construction equipment according to claim 1, characterized in that: The composite output pipe fitting (11) comprises a main pipe (111) and a plurality of branch pipes (112) sleeved on one side of the main pipe (111); the plurality of branch pipes (112) serve as output structures of the composite output pipe fitting (11) for outputting toward the roller brush (6); a fixing rod is installed between the surface of the main pipe (111) and the inner wall of the auxiliary frame (10); and the top of the main pipe (111) is fixedly sleeved with one end of the output pipe (12).
7. The ALC board and autoclaved aerated block concrete wall construction equipment according to claim 1, characterized in that: A material return box (13) is clamped on one side of the top of the movable base (1), and the bottom of the roller brush (6) is located within the top opening range of the material return box (13).