Drying device for single-side-smooth paper pattern
By designing a single-sided gloss paper pattern drying device, using the elastic extrusion method of heating box and rubber roller, the difficulty of manually flattening the wet paper web in the prior art is solved, and the rapid production of flat single-sided gloss paper pattern is achieved. It improves drying efficiency and fit, and is suitable for routine inspection and simulation of large cylinder paper machine production tests.
Patent Information
- Application Number
- CN202420967469.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-07
AI Technical Summary
In the prior art, the drying process of single-sided gloss paper requires manual operation of flattened wet paper webs, which makes it inconvenient to quickly make flat single-sided gloss paper patterns, and relying on operating experience, it is difficult to achieve uniform flattening and tight fit.
A single-sided glossy paper sample drying device is designed, using a heating box and a hinged box cover, built-in light plate and canvas sheet, and automatically flatten and fit the wet paper web through elastic extrusion of rubber rollers and drive parts, reducing manual operation. Operation to quickly make a flat single-sided glossy paper pattern.
It realizes the rapid production of flat single-sided glossy paper patterns without manual operation, improves drying efficiency, ensures the flatness and fit of the paper patterns, and is suitable for routine inspection and simulation of large-cylinder paper machines production tests.
Smart Images

Figure CN222317618U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of papermaking, and specifically relates to a single-sided glossy paper sample drying device. Background Art
[0002] Single-sided glossy paper is a special type of paper. After the pulp is formed and pressed on the net, the wet paper directly enters the high-temperature large drying cylinder. Through high-temperature ironing and laminating and drying, the paper surface pasted on the cylinder is smooth, dense and high in gloss, which can meet some special usage requirements. Therefore, the special "mirror" property of single-sided glossy paper is mainly formed by its high-temperature laminating and drying conditions.
[0003] In order to avoid unnecessary losses caused by trial copying directly on the papermaking production line, it is best to create such drying conditions in the laboratory, conduct simulation tests to determine the optimal papermaking and production conditions for single-sided glossy paper, and then finally apply it on the paper machine.
[0004] However, currently, a separate drying plate is used to dry and prepare paper samples, and manual operation is required to flatten the wet paper web. The purpose of evenly flattening and tightly fitting the wet paper web mainly depends on operating experience, which is not convenient for quickly making a flat single-sided glossy paper sample. For this reason, we propose a single-sided glossy paper sample drying device. Utility Model Content
[0005] The utility model aims to provide a single-sided glossy paper sample drying device, which replaces the traditional manual smoothing operation of wet paper web by elastic extrusion so that the wet paper web is attached to a glossy plate, thereby facilitating the rapid production of a flat single-sided glossy paper sample.
[0006] The technical solutions adopted in this utility are as follows:
[0007] A single-sided smooth paper sample drying device comprises a heating box and a box cover hinged to the heating box, the upper surface of the heating box is sunken toward the middle and a smooth board is fixed to the lower surface of the sunken part, a canvas sheet is laid on the interior of the heating box above the smooth board, two sliders are slidably installed inside the box cover, a rubber roller is rotatably installed between the ends of the two sliders away from the box cover, a driving part for translating the rubber roller is arranged on the upper wall of the box cover, and the rubber roller presses the canvas sheet after the box cover and the heating box are closed, and the single-sided smooth paper sample made by drying with the smooth board can be subjected to conventional testing, especially for items such as tensile strength and bursting strength, which is very useful in quality control of finished paper and simulation of large-cylinder paper machine production test. The surface plays an important role. The wet paper web copied by the sheet copying device can be placed flat on the smooth plate at the sunken part of the heating box, and then a canvas piece can be laid on it, so that the canvas piece and the smooth plate can clamp the wet paper web from the upper and lower sides respectively, and then the box cover can be closed to drive the rubber roller to press the canvas piece, and the heating tube can be started to heat the wet paper web. The wet paper web is heated to evaporate water continuously and is dried. At the same time, the driving part is operated to reciprocate the rubber roller left and right at the sunken part, and the canvas piece is flattened by elastic extrusion, which saves the operation of smoothing the wet paper web with manual operation tools, so that the wet paper web can be flattened and attached on the smooth plate as soon as possible, so as to facilitate the rapid production of a flat single-sided smooth paper sample. Finally, the heating is stopped and the box cover is opened to obtain a single-sided smooth paper sample.
[0008] Two mutually parallel linear slide rails are fixed on the upper wall of the box cover, and the two linear slide rails are slidably connected with two sliders respectively. The two sliders and the rubber roller can be translated left and right along the two linear slide rails to limit and straighten the rubber roller to avoid tilting at the sunken place, so that its moving track covers the light plate.
[0009] The driving component includes an electric slide rail fixed on the upper wall of the box cover and parallel to the linear slide rail. The electric slide rail is slidably connected to a slider. A controller is fixed on the outside of the heating box. The controller is connected to the electric slide rail signal. A program is preset in the controller, and the operating options can control the heating or stopping of the heating tube, and start the electric slide rail along the two linear slide rails to push the two sliders and the rubber roller to move back and forth left and right on the light plate, or control the electric slide rail to stop.
[0010] Both sides of the sunken part of the heating box have rounded corners to leave space and allow margin for the translation of the rubber roller so that the lower surface of the rubber roller can reach both sides of the canvas piece.
[0011] A perspective window is embedded and installed at a position on the upper surface of the box cover facing the light board. The perspective window can be made of transparent glass material to facilitate vision through and observe whether the canvas piece has wrinkles.
[0012] An exhaust hole is provided on the back of the box cover, and the water vapor generated during the drying process can be discharged along the exhaust hole in a direction away from the staff, and can also be connected to a ventilation pipeline with a hose to prevent scalding of the staff.
[0013] The technical effects achieved by this utility model are:
[0014] The practical single-sided glossy paper sample drying device can conduct routine testing on the single-sided glossy paper sample made by drying the laminated glossy board, especially the tensile strength and bursting strength, which plays an important role in quality control of finished paper and simulation of large-cylinder paper machine production test. The wet paper web copied by the sheet copying device can be placed flat on the glossy board at the sunken part of the heating box, and then a canvas sheet can be spread on it, so that the canvas sheet and the glossy board can clamp the wet paper web from the upper and lower sides respectively, and then the box cover is closed to drive the rubber roller to press the canvas sheet, and the heating tube is started to heat the wet paper web. The wet paper web is heated to continuously evaporate water, and at the same time, the driving part is operated to reciprocate the rubber roller left and right at the sunken part, and the canvas sheet is flattened by elastic extrusion, so that the operation of smoothing the wet paper web with a manual operating tool is saved, so that the wet paper web can be flattened and laminated on the glossy board as soon as possible, so as to facilitate the rapid production of a flat single-sided glossy paper sample. Finally, the heating is stopped, the box cover is opened, and the single-sided glossy paper sample can be obtained. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is the front view of the practical single-sided glossy paper sample drying device;
[0016] Figure 2 It is a cross-sectional view of the practical heating box;
[0017] Figure 3 It is the front view of the practical box cover;
[0018] Figure 4 It is a front view of the practical rubber roller.
[0019] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0020] 1. Heating box; 2. Box cover; 3. Light board; 4. Canvas sheet; 5. Slider; 6. Rubber roller; 7. Linear slide; 8. Electric slide; 9. Controller; 10. Perspective window; 11. Exhaust hole. DETAILED DESCRIPTION
[0021] In order to make the purpose and advantages of the present invention more clearly understood, the present invention is specifically described below in conjunction with the embodiments. It should be understood that the following text is only used to describe one or several specific implementations of the present invention, and does not strictly limit the scope of protection specifically requested by the present invention.
[0022] like Figure 1-4As shown, a single-sided smooth paper sample drying device comprises a heating box 1 and a box cover 2 hinged to the heating box 1, a heating tube is fixed inside the heating box 1 for heating the wet paper web, this technical solution is a prior art and is not shown in the figure, the upper surface of the heating box 1 is sunken toward the middle and a smooth plate 3 is fixed to the lower surface of the sunken part, the smooth plate 3 can be made of stainless steel, and the surface is coated with a smooth electroplating or chemical coating, a canvas sheet 4 is laid above the smooth plate 3 inside the heating box 1, two sliders 5 are slidably installed inside the box cover 2, a rubber roller 6 is rotatably installed between the ends of the two sliders 5 away from the box cover 2, the rubber roller 6 is composed of a tubular rubber wheel and a steel shaft in the middle, and the two ends of the steel shaft are rotatably connected to one side of the two sliders 5, and a driving member for translating the rubber roller 6 is provided on the upper wall of the box cover 2, and the rubber roller 6 presses the canvas sheet 4 after the box cover 2 and the heating box 1 are closed to fit the smooth plate The single-sided glossy paper sample made by drying can be subjected to routine testing, especially for items such as tensile strength and bursting strength, which plays an important role in the quality control of finished paper and the production test of simulated large-cylinder paper machine. The wet paper web made by the sheet copying device can be placed flat on the glossy board 3 at the sunken part of the heating box 1, and then covered with canvas sheet 4, so that the canvas sheet 4 and the glossy board 3 clamp the wet paper web from the upper and lower sides respectively, and then the box cover 2 is closed, the rubber roller 6 is driven to press the canvas sheet 4, and the heating tube is started to heat the wet paper web. The wet paper web is heated and the water is continuously evaporated. At the same time, the driving part is operated to reciprocate the rubber roller 6 left and right at the sunken part, and the canvas sheet 4 is flattened by elastic extrusion, which saves the operation of manually smoothing the wet paper web, so that the wet paper web can be flattened and attached on the glossy board 3 as soon as possible, so as to facilitate the rapid production of a flat single-sided glossy paper sample. Finally, the heating is stopped, and the box cover 2 is opened to obtain a single-sided glossy paper sample.
[0023] Among them, the surface of the canvas piece 4 is delicate and breathable, and its fiber is hydrophilic, which can increase the area of the wet paper web for evaporating water. It is also low-cost and easy to obtain. A single-sided smooth paper sample can be placed in a tensile tester for testing. Even if the canvas piece 4 is damaged, the cost of scrapping the sample is relatively small.
[0024] like Figure 3 and Figure 4 As shown, two mutually parallel linear slide rails 7 are fixed at intervals on the upper wall of the box cover 2, and the two linear slide rails 7 are slidably connected to the two sliders 5 respectively. The two sliders 5 and the rubber roller 6 can be translated left and right along the two linear slide rails 7 to limit and straighten the rubber roller 6 to avoid tilting at the sunken place, so that its moving trajectory covers the light plate 3.
[0025] like Figure 1 and Figure 4As shown, the driving part includes an electric slide rail 8 fixed on the upper wall of the box cover 2 and parallel to the linear slide rail 7. The electric slide rail 8 can use the EGH15 model linear guide rail. The electric slide rail 8 is slidably connected to a slider 5. A controller 9 is fixed on the outside of the heating box 1. The controller 9 can use a Mitsubishi single-chip microcomputer. The electric slide rail 8 and the heating tube are both connected to the controller 9 signal. A program is preset in the controller 9, and the operating options can be used to control the heating tube to heat or stop, and the electric slide rail 8 is started along the two linear slide rails 7 to push the two sliders 5 and the rubber roller 6 to move back and forth on the light board 3, or the electric slide rail 8 is controlled to stop, which can automatically elastically squeeze to flatten the canvas sheet 4.
[0026] like Figure 1 and Figure 2 As shown, both sides of the sunken part of the heating box 1 have rounded corners to leave space and allow margin for the translation of the rubber roller 6 so that the lower surface of the rubber roller 6 can reach both sides of the canvas sheet 4.
[0027] like Figure 1 and Figure 3 As shown, a perspective window 10 is embedded and installed on the upper surface of the box cover 2 facing the light board 3. The perspective window 10 can be made of transparent glass to facilitate vision through and observe whether the canvas sheet 4 has wrinkles. If wrinkles are produced, the preparation of the paper sample is stopped immediately, the wet paper web can be scrapped, and the loss can be stopped in time.
[0028] like Figure 1 and Figure 3 As shown, an exhaust hole 11 is opened on the back of the box cover 2. The water vapor generated during the drying process can be discharged along the exhaust hole 11 in a direction away from the staff, and can also be connected to the ventilation pipeline with a hose to prevent scalding of the staff.
[0029] The working principle of the utility model is as follows: the single-sided glossy paper sample made by drying the laminated glossy board 3 is subjected to routine testing, especially the tensile strength and bursting strength and other items, which play an important role in the quality control of finished paper and the production test of the simulated large-cylinder paper machine. The wet paper web copied by the sheet copying device can be placed flat on the glossy board 3 at the sunken part of the heating box 1, and then the canvas sheet 4 is spread, so that the canvas sheet 4 and the glossy board 3 clamp the wet paper web from the upper and lower sides respectively, and then the box cover 2 is closed, the rubber roller 6 is driven to press the canvas sheet 4, and the heating tube is started to heat the wet paper web. The wet paper web is heated and the water evaporates continuously. At the same time, the driving part is operated to reciprocate the rubber roller 6 left and right at the sunken part, and the canvas sheet 4 is flattened by elastic extrusion, which saves the operation of manually smoothing the wet paper web, so that the wet paper web is flattened and laminated on the glossy board 3 as soon as possible, so as to facilitate the rapid production of a flat single-sided glossy paper sample. Finally, the heating is stopped, and the box cover 2 is opened to obtain a single-sided glossy paper sample.
[0030] The above is only a preferred embodiment of the present invention. It should be noted that, for ordinary technicians in the field, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. A single-sided glossy paper sample drying device, comprising a heating box (1) and a box cover (2) hinged to the heating box (1), characterized in that: The upper surface of the heating box (1) is sunken toward the middle and a light plate (3) is fixed to the lower surface of the sunken part. A canvas sheet (4) is laid above the light plate (3) inside the heating box (1). Two sliders (5) are slidably installed inside the box cover (2). A rubber roller (6) is rotatably installed between the ends of the two sliders (5) away from the box cover (2). A driving member for translating the rubber roller (6) is provided on the upper wall of the box cover (2). The rubber roller (6) presses the canvas sheet (4) after the box cover (2) and the heating box (1) are closed.
2. The single-sided glossy paper sample drying device according to claim 1, characterized in that: Two mutually parallel linear slide rails (7) are fixed at intervals on the upper wall of the box cover (2), and the two linear slide rails (7) are slidably connected to the two sliders (5) respectively.
3. The single-sided glossy paper sample drying device according to claim 2, characterized in that: The driving member comprises an electric slide rail (8) fixed to the upper wall of the box cover (2) and parallel to the linear slide rail (7), the electric slide rail (8) being slidably connected to a slider (5), and a controller (9) being fixed to the outside of the heating box (1), the controller (9) being signal-connected to the electric slide rail (8).
4. The single-sided glossy paper sample drying device according to claim 1, characterized in that: Both sides of the sunken part of the heating box (1) have rounded corners.
5. The single-sided glossy paper sample drying device according to claim 1, characterized in that: A perspective window (10) is embedded and installed at a position on the upper surface of the box cover (2) facing the light plate (3).
6. The single-sided glossy paper sample drying device according to claim 1, characterized in that: An exhaust hole (11) is provided on the back side of the box cover (2).