Pock mark testing mold
By using a dual-axis motor to drive the vibration mechanism of the eccentric roller and elastic parts in the pit test mold, the problem of uneven flow of raw materials in traditional molds is solved, and the cooling efficiency is improved through the heat dissipation component, achieving a more efficient testing process.
Patent Information
- Application Number
- CN202420810072.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-18
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-18
AI Technical Summary
During the use of traditional pitting test molds, due to the different viscosity of the plastic liquid, the thickness of the mold plate after the raw materials are leveled, which affects the quality of the injection molded products.
A pock test mold including a dual-axis motor, an eccentric roller, an anti-slip plate and an auxiliary vibration mechanism was designed. The eccentric roller is driven to rotate by a dual-axis motor to generate centrifugal force, combined with the vibration of the elastic member, improve the flow uniformity of the raw material and dissipate heat. The components speed up raw material cooling.
It effectively improves the flow uniformity of raw materials, reduces the uneven thickness of the mold plate, and improves the cooling efficiency of raw materials and improves the efficiency of pockmark testing.
Smart Images

Figure CN222318601U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of testing molds, in particular to a pitting testing mold. Background Art
[0002] The pitting test mold is a tool used to test the pitting rate of injection molded products. The pitting rate has a great influence on the quality of injection molded products. Therefore, it is necessary to test the pitting rate of injection molded products through the pitting test mold.
[0003] During the use of the traditional pitting test mold, since the melted raw material (ie, plastic liquid) has a certain viscosity, and different materials have different viscosity after melting, after being placed inside the mold, the raw material is leveled and easily causes uneven thickness of the mold plate. Utility Model Content
[0004] The utility model aims to provide a pitting test mold, which can make the raw material flow more uniform and improve the uneven thickness of the mold plate after the raw material is leveled.
[0005] To achieve this purpose, the utility model adopts the following technical solutions:
[0006] The utility model provides a pitting test mold, comprising:
[0007] Mould plate;
[0008] two eccentric rollers mounted on the first surface of the mold plate;
[0009] A dual-axis motor is installed on the first surface and is located between the two eccentric rollers, and two output shafts of the dual-axis motor are respectively connected to the two eccentric rollers;
[0010] An anti-skid plate, spaced apart from the mold plate;
[0011] The auxiliary vibration mechanism comprises an elastic member, wherein two opposite ends of the elastic member are respectively arranged on the first surface and the side surface of the anti-slide plate facing the first surface.
[0012] In one of the embodiments, the auxiliary vibration mechanism further includes a first fixed cover, a second fixed cover and a connecting member;
[0013] The first fixed cover is installed on the first surface, and the second fixed cover is installed on the side of the anti-slip plate facing the first surface;
[0014] One end of the connecting member and the second fixing cover are inserted into the second fixing cover and are threadedly connected to the second fixing cover; the other end of the connecting member is arranged on the inner wall of the first fixing cover;
[0015] The elastic member is sleeved on the connecting member, and opposite ends of the elastic member are respectively connected to the inner wall of the first fixed cover and the inner wall of the second fixed cover.
[0016] In one embodiment, the connecting member includes a screw and a steel wire, the second fixing cover is provided with a threaded through hole, and the screw is passed through the threaded through hole;
[0017] One end of the steel wire is connected to the screw rod, and the other end is connected to the inner wall of the first fixing cover.
[0018] In one of the embodiments, a hexagonal groove is provided on a side of the screw rod facing away from the first fixing cover.
[0019] In one embodiment, the elastic member is a spring.
[0020] In one of the embodiments, the pitting test mold further includes a fixing frame, the fixing frame is mounted on the first surface, and the two eccentric rollers are both mounted on the fixing frame.
[0021] In one embodiment, the pitting test mold further includes a heat dissipation component, and the heat dissipation component includes a heat conducting plate, a semiconductor refrigerator, and a controller;
[0022] The heat conducting plate is installed on the first surface, and the semiconductor refrigerator is installed on the side of the heat conducting plate away from the first surface; the controller is installed on the side of the anti-slip plate facing the first surface, and the controller is communicatively connected with the semiconductor refrigerator.
[0023] In one embodiment, the semiconductor refrigerator is provided with electric wires inside, and the controller is connected to the semiconductor refrigerator through the electric wires.
[0024] In one of the embodiments, a main flow channel is opened on the second surface of the mold plate, a pouring flow channel is opened at the center of the main flow channel, and the pouring flow channel is connected to the main flow channel.
[0025] In one of the embodiments, two cavity plates are installed on the second surface, and the two cavity plates are symmetrically located on both sides of the main channel and are both connected to the main channel.
[0026] Beneficial effects of the utility model:
[0027] The utility model provides a pitting test mold, comprising a mold plate, two eccentric rollers, a double-axis motor, an anti-slide plate and an auxiliary vibration mechanism. The two eccentric rollers are mounted on the first surface of the mold plate; the double-axis motor is mounted on the first surface and is located between the two eccentric rollers, and the two output shafts of the double-axis motor are respectively connected to the two eccentric rollers; the anti-slide plate is spaced apart from the mold plate; the auxiliary vibration mechanism comprises an elastic member, and the opposite ends of the elastic member are respectively arranged on the first surface and the side of the anti-slide plate facing the first surface.
[0028] Thus, the utility model provides a pitting test mold, which is provided with a double-axis motor and two eccentric rollers, wherein the two output shafts of the double-axis motor are respectively connected to the two eccentric rollers, and the double-axis motor is started to drive the eccentric rollers to rotate. Due to the eccentric setting of the eccentric rollers, the eccentric rollers will generate centrifugal force during the rotation process, and the eccentric rollers are installed on the mold plate. During the rotation of the eccentric rollers, the mold plate is driven to vibrate by the centrifugal force, thereby making the raw material flow more uniform and improving the uneven thickness of the mold plate after the raw material is leveled; an elastic member is provided, and the opposite ends of the elastic member are respectively provided on the mold plate and the anti-slip plate, so that when the eccentric roller drives the mold plate to vibrate, the mold plate can drive the elastic member to vibrate, and the elastic member can amplify the vibration frequency and vibration amplitude of the mold plate by elastic force during the vibration process due to its own elasticity, thereby further enhancing the uniformity of the raw material flow. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a structural schematic diagram of a pitting test mold in an embodiment of the utility model;
[0030] Figure 2 yes Figure 1 A schematic diagram of the local structure of the cut-off part of the auxiliary vibration mechanism;
[0031] Figure 3 yes Figure 1 Structural schematic diagram of the auxiliary vibration mechanism;
[0032] Figure 4 yes Figure 1 Schematic diagram of the top view of the middle mold plate.
[0033] Among them, Figure 1 In order to show the heat dissipation component, a portion of the anti-skid plate is cut away to show the heat dissipation component.
[0034] Description of Figure Numbers:
[0035] 1. Mold plate; 11. First surface; 12. Second surface; 13. Main flow channel; 14. Casting flow channel; 15. Cavity plate; 2. Eccentric roller; 3. Dual-axis motor; 4. Anti-skid plate; 41. First mounting hole; 5. Auxiliary vibration mechanism; 51. Elastic member; 52. First fixed cover; 53. Second fixed cover; 54. Screw; 541. Hexagonal groove; 55. Steel wire; 6. Fixed frame; 7. Heat dissipation assembly; 71. Heat conduction plate; 72. Semiconductor refrigerator; 73. Controller; 74. Wires. DETAILED DESCRIPTION
[0036] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0037] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance. Among them, the terms "first position" and "second position" are two different positions.
[0038] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0039] See also Figure 1 and Figure 2The utility model provides a pitting test mold, comprising a mold plate 1, two eccentric rollers 2, a double-axis motor 3, an anti-slide plate 4 and an auxiliary vibration mechanism 5. The two eccentric rollers 2 are mounted on the first surface 11 of the mold plate 1; the double-axis motor 3 is mounted on the first surface 11 and is located between the two eccentric rollers 2, and the two output shafts of the double-axis motor 3 are respectively connected to the two eccentric rollers 2; the anti-slide plate 4 is spaced apart from the mold plate 1; the auxiliary vibration mechanism 5 comprises an elastic member 51, and the opposite ends of the elastic member 51 are respectively arranged on the first surface 11 and the side of the anti-slide plate 4 facing the first surface 11.
[0040] In this way, the utility model provides a pitting test mold, by setting a double-axis motor 3 and two eccentric rollers 2, the two output shafts of the double-axis motor 3 are respectively connected to the two eccentric rollers 2, and the double-axis motor 3 is started to drive the eccentric rollers 2 to rotate. Due to the eccentric setting of the eccentric rollers 2, the eccentric rollers 2 will generate centrifugal force during the rotation process, and the eccentric rollers 2 are installed on the mold plate 1. During the rotation of the eccentric rollers 2, the mold plate 1 is driven to vibrate by the centrifugal force, so that the flow of the raw material is more uniform, and the uneven thickness of the mold plate 1 after the raw material is leveled is improved; by setting an elastic member 51, and the opposite ends of the elastic member 51 are respectively arranged on the mold plate 1 and the anti-slip plate 4, when the eccentric roller 2 drives the mold plate 1 to vibrate, the mold plate 1 can drive the elastic member 51 to vibrate. Since the elastic member 51 itself has elasticity, it can amplify the vibration frequency and vibration amplitude of the mold plate 1 through elastic force during the vibration process, thereby further enhancing the uniformity of the raw material flow.
[0041] See also Figure 2 In some embodiments, the auxiliary vibration mechanism 5 further includes a first fixed cover 52, a second fixed cover 53 and a connecting piece. The first fixed cover 52 is mounted on the first surface 11, and the second fixed cover 53 is mounted on the side of the anti-slip plate 4 facing the first surface 11. One end of the connecting piece and the second fixed cover 53 are penetrated through the second fixed cover 53 and are threadedly connected to the second fixed cover 53. The other end of the connecting piece is arranged on the inner wall of the first fixed cover 52. The elastic member 51 is sleeved on the connecting piece, and the opposite ends of the elastic member 51 are respectively connected to the inner wall of the first fixed cover 52 and the inner wall of the second fixed cover 53.
[0042] Among them, see Figure 1 In this embodiment, the first fixed cover 52 is fixedly connected to the first surface 11 of the mold plate 1; a first mounting through hole is provided on the anti-slip plate 4, the second fixed cover 53 is partially passed through the first mounting through hole, and the second fixed cover 53 is fixedly connected to the anti-slip plate 4.
[0043] See also Figure 2In some embodiments, the connecting member includes a screw 54 and a steel wire 55. The second fixing cover 53 is provided with a threaded through hole (not shown in the figure), and the screw 54 is passed through the threaded through hole. One end of the steel wire 55 is connected to the screw 54, and the other end is connected to the inner wall of the first fixing cover 52.
[0044] See also Figure 3 In some embodiments, a hexagonal groove 541 is provided on a side of the screw rod 54 facing away from the first fixing cover 52 .
[0045] In this way, by providing the hexagonal slot 541 , a hexagonal wrench can be inserted into the hexagonal slot 541 to drive the screw rod 54 to rotate, which is convenient for operation.
[0046] It is understandable that since the operating space of the first mounting through hole is relatively small, a hexagonal groove 541 is provided to facilitate the rotation of the screw 54. However, other suitable and convenient structures or other methods can be selected to rotate the screw 54 according to actual usage, and no excessive restrictions are made here.
[0047] In some embodiments, the elastic member 51 is a spring.
[0048] See also Figure 1 In this embodiment, four auxiliary vibration mechanisms 5 are arranged at intervals around the first surface 11 to enhance the vibration effect and make the raw material flow more uniform.
[0049] See also Figure 1 In some embodiments, the pitting test mold further includes a fixing frame 6 , which is mounted on the first surface 11 , and the two eccentric rollers 2 are both mounted on the fixing frame 6 .
[0050] Among them, in this embodiment, a plurality of fixing frames 6 are arranged at intervals along the width direction of the mold plate 1, and a second mounting through hole (not shown in the figure) is provided on the fixing frame 6, and the eccentric roller 2 is inserted into the second mounting through hole to facilitate the installation of the eccentric roller 2.
[0051] See also Figure 1 In some embodiments, the pitting test mold further includes a heat dissipation assembly 7, which includes a heat conducting plate 71, a semiconductor refrigerator 72, and a controller 73. The heat conducting plate 71 is mounted on the first surface 11, and the semiconductor refrigerator 72 is mounted on a side of the heat conducting plate 71 away from the first surface 11. The controller 73 is mounted on a side of the anti-slip plate 4 facing the first surface 11, and the controller 73 is in communication connection with the semiconductor refrigerator 72.
[0052] In this way, by setting up the controller 73 to control the operation of the semiconductor refrigerator 72, it is beneficial to improve the automation level of the pitting test mold; by setting up the heat conducting plate 71 and the semiconductor refrigerator 72, the heat conducting plate 71 can transfer the heat of the raw material to the cold end of the semiconductor refrigerator 72, and dissipate the heat through the hot end of the semiconductor refrigerator 72, thereby accelerating the cooling efficiency of the raw material and further improving the pitting test efficiency.
[0053] See also Figure 1 In some embodiments, an electric wire 74 is provided inside the semiconductor refrigerator 72 , and the controller 73 is connected to the semiconductor refrigerator 72 through the electric wire 74 .
[0054] See also Figure 4 In some embodiments, a main flow channel 13 is opened on the second surface 12 of the mold plate 1 , a pouring flow channel 14 is opened at the center of the main flow channel 13 , and the pouring flow channel 14 is connected to the main flow channel 13 .
[0055] See also Figure 4 In some embodiments, two cavity plates 15 are installed on the second surface 12, and the two cavity plates 15 are symmetrically located on both sides of the main channel 13 and are both connected to the main channel 13. The specification of each cavity plate 15 is 80mm*90mm*3mm.
[0056] The specific testing process of the utility model is as follows: during the test, the anti-slip plate 4 always remains stationary, is inserted into the hexagonal groove 541 through a hexagonal wrench, and the screw 54 is driven to rotate by the hexagonal wrench. During the rotation, the screw 54 can drive the first fixed cover 52 to move through the steel wire 55. Since the first fixed cover 52 is fixedly connected to the mold plate 1, it can also drive the mold plate 1 to move, thereby adjusting the distance between the first fixed cover 52 and the second fixed cover 53. By adjusting the distance between the first fixed cover 52 and the second fixed cover 53, the compression degree of the elastic member 51 can be adjusted. The compression degree of the elastic member 51 is different, and the vibration amplitude of the corresponding elastic member 51 is also different. After adjusting the distance between the first fixed cover 52 and the second fixed cover 53, pouring is performed into the two cavity plates 15, and then the dual-axis motor 3 is started, and the dual-axis motor 3 drives the two eccentric rollers 2 to rotate. The eccentric rollers 2 drive the mold plate 1 to vibrate through centrifugal force during the rotation process. The mold plate 1 drives the first fixed cover 52 to vibrate during the vibration process, and the first fixed cover 52 drives the elastic member 51 to vibrate. The elastic member 51 can amplify the vibration frequency and vibration amplitude of the mold plate 1 through elastic force during the vibration process, so that the raw material flow on the surface of the cavity plate 15 is more uniform. After the vibration is completed, the semiconductor refrigerator 72 is started, and the semiconductor refrigerator 72 can cool the mold plate 1 and the cavity plate 15 through the heat conducting plate 71, thereby accelerating the cooling efficiency of the raw materials, and then improving the efficiency of the pitting test.
[0057] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included in the protection scope of the claims of the present invention.
Claims
1. A pitting test mold, characterized in that: include: Mold plate (1); Two eccentric rollers (2) mounted on the first surface (11) of the mold plate (1); A dual-axis motor (3) is mounted on the first surface (11) and is located between the two eccentric rollers (2), and two output shafts of the dual-axis motor (3) are respectively connected to the two eccentric rollers (2); An anti-skid plate (4) is spaced apart from the mold plate (1); The auxiliary vibration mechanism (5) comprises an elastic member (51), wherein opposite ends of the elastic member (51) are respectively arranged on the first surface (11) and on the side of the anti-slip plate (4) facing the first surface (11).
2. The pitting test mold according to claim 1, characterized in that: The auxiliary vibration mechanism (5) further comprises a first fixed cover (52), a second fixed cover (53) and a connecting piece; The first fixed cover (52) is installed on the first surface (11), and the second fixed cover (53) is installed on the side of the anti-slip plate (4) facing the first surface (11); One end of the connecting member and the second fixing cover (53) are inserted into the second fixing cover (53) and are threadedly connected to the second fixing cover (53); the other end of the connecting member is arranged on the inner wall of the first fixing cover (52); The elastic member (51) is sleeved on the connecting member, and opposite ends of the elastic member (51) are respectively connected to the inner wall of the first fixed cover (52) and the inner wall of the second fixed cover (53).
3. The pitting test mold according to claim 2, characterized in that: The connecting member comprises a screw rod (54) and a steel wire (55); the second fixing cover (53) is provided with a threaded through hole, and the screw rod (54) is passed through the threaded through hole; One end of the steel wire (55) is connected to the screw rod (54), and the other end is connected to the inner wall of the first fixed cover (52).
4. The pitting test mold according to claim 3, characterized in that: A hexagonal groove (541) is provided on the side of the screw rod (54) facing away from the first fixing cover (52).
5. The pitting test mold according to claim 1, characterized in that: The elastic member (51) is a spring.
6. The pitting test mold according to claim 1, characterized in that: The pitting test mold further comprises a fixing frame (6), wherein the fixing frame (6) is mounted on the first surface (11), and the two eccentric rollers (2) are both mounted on the fixing frame (6).
7. The pitting test mold according to any one of claims 1 to 6, characterized in that: The pitting test mold further comprises a heat dissipation component (7), wherein the heat dissipation component (7) comprises a heat conducting plate (71), a semiconductor refrigerator (72) and a controller (73); The heat conducting plate (71) is mounted on the first surface (11), and the semiconductor refrigerator (72) is mounted on the side of the heat conducting plate (71) facing away from the first surface (11); the controller (73) is mounted on the side of the anti-slip plate (4) facing the first surface (11), and the controller (73) is communicatively connected with the semiconductor refrigerator (72).
8. The pitting test mold according to claim 7, characterized in that: An electric wire (74) is provided inside the semiconductor refrigerator (72), and the controller (73) is connected to the semiconductor refrigerator (72) via the electric wire (74).
9. The pitting test mold according to any one of claims 1 to 6, characterized in that: A main flow channel (13) is provided on the second surface (12) of the mold plate (1), a pouring flow channel (14) is provided at the center of the main flow channel (13), and the pouring flow channel (14) is connected to the main flow channel (13).
10. The pitting test mold according to claim 9, characterized in that: Two cavity plates (15) are mounted on the second surface (12); the two cavity plates (15) are symmetrically located on both sides of the main channel (13), and are both connected to the main channel (13).