Spectral high-precision metal structural member measuring equipment
By using guide mechanism and cleaning rollers in spectral high-precision metal structural parts measurement equipment, the problems of metal structural parts deviation and surface dust on the conveyor belt are solved, the stability and accuracy of measurement are improved, and subsequent processing is simplified process.
Patent Information
- Application Number
- CN202420846363.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-23
AI Technical Summary
In the prior art, metal structural parts are prone to deviation during the movement of the conveyor belt, and dust attached to the surface reduces the measurement accuracy of the spectrometer.
A high-precision spectral metal structural parts measurement equipment was designed, and the guide mechanism was used to drive the bidirectional threaded rod and ball nut seat to adjust the position of the guide plate to avoid deviation of the structural parts, and to drive the cleaning roller to remove surface dust through the servo motor. A removable collection box is provided to simplify subsequent processing.
Improves the stability and accuracy of measurements, ensures that the metal structural parts accurately reach under the spectrometer, and reduces the impact of dust on the measurements, reducing the labor intensity of staff.
Smart Images
Figure CN222318791U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of metal structural component measurement, and in particular relates to a spectral high-precision metal structural component measurement device. Background Art
[0002] Metal structural parts are combinable standard workpieces made mainly of pure metals, alloys, intermetallic compounds and special metal materials, including roof trusses, bracket beams, windbreaks and miscellaneous components. During the processing of metal structural parts, measurements are required to determine the degree of processing completion. At the same time, a spectrometer is used to measure the composition of metal structural parts. A spectrometer, also known as a spectrometer, is a device that uses light detectors such as photomultiplier tubes to measure the intensity of spectral lines at different wavelengths.
[0003] In the prior art, when using a spectrometer to measure metal structural parts, a conveyor belt is mostly used to transfer the metal structural parts to be measured. As the conveyor belt moves, the workpiece is prone to deviation, and the inaccurate arrival position of the workpiece will affect the measurement of the spectrometer. At the same time, dust will adhere to the surface of the metal structural parts after production and storage. The dust causes errors in the spectrometer's analysis of the composition of the metal structural parts, reducing the accuracy of the measurement.
[0004] Therefore, a spectral high-precision metal structure measurement device is needed to solve the problems in the prior art that metal structures are prone to deviation when moving with a conveyor belt and dust attached to the surface of the metal structures reduces the measurement accuracy. Utility Model Content
[0005] The utility model aims to provide a spectral high-precision metal structure measuring device to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a spectral high-precision metal structure measuring equipment, comprising a workbench, a plurality of supporting columns are fixedly connected to the bottom of the workbench, a conveyor belt is installed on the top of the workbench, a first convex frame is fixedly connected to the top of the workbench near one side, a rotating shaft is rotatably connected between the front and rear end inner walls of the first convex frame, a cleaning roller is fixedly connected to the outer wall of the rotating shaft, a first servo motor corresponding to the rotating shaft is installed at the front end of the first convex frame, a guide mechanism is provided near the middle position of the top of the workbench, a support plate is fixedly connected to the rear end of the workbench near the other side, a spectrometer is fixedly connected to the top of the support plate, two L-shaped brackets are fixedly connected to the bottom of the workbench near the other side, two magnet columns are fixedly connected to the top of the two L-shaped brackets, and a plurality of magnet columns are detachably connected to the tops of the magnet columns.
[0007] It should be noted in the solution that the bottoms of the plurality of support columns are fixedly connected with shock-absorbing pads.
[0008] It is further worth noting that a plurality of evenly distributed brush heads are fixedly connected to the outer wall of the cleaning roller, and the output end of the first servo motor passes through the front end of the first convex frame and is fixedly connected to the rotating shaft.
[0009] It should be further explained that the guiding mechanism includes a second convex frame fixedly connected to the top of the workbench, a second servo motor is installed at the front end of the second convex frame, a bidirectional threaded rod corresponding to the second servo motor is rotatably connected between the inner walls of the front and rear ends of the second convex frame, and two ball nut seats are rotatably connected to the outer wall of the bidirectional threaded rod, a sliding block is fixedly connected to the top of the two ball nut seats, a connecting rod is fixedly connected to the bottom of the two ball nut seats, and a guide plate is fixedly connected to the bottom of the two connecting rods.
[0010] As a preferred implementation, the output end of the second servo motor passes through the front end of the second convex frame and is fixedly connected to the bidirectional threaded rod, and a limiting sliding groove corresponding to the sliding block is provided on the lower surface of the top of the second convex frame.
[0011] As a preferred implementation, the two guide plates are symmetrically arranged, and both ends of the two guide plates are designed with arc chamfers.
[0012] As a preferred embodiment, the material receiving box is made of iron material, and a soft buffer pad is fixedly connected to the upper surface of the bottom of the material receiving box.
[0013] Compared with the prior art, the spectral high-precision metal structure measurement device provided by the utility model has at least the following beneficial effects:
[0014] (1) By setting a guide mechanism and turning on the second servo motor, the second servo motor drives the bidirectional threaded rod to rotate, so that the two ball nut seats move to adjust the positions of the two guide plates. The distance between the two guide plates is adjusted according to the actual metal structural parts, so that the two guide plates guide the metal structural parts moving on the top of the conveyor belt to prevent the structural parts from running off, so that the metal structural parts can accurately reach the bottom of the spectrometer, thereby improving the stability of the measurement work.
[0015] (2) By setting a first servo motor to drive the rotating shaft to rotate, the cleaning roller rotates to remove the dust attached to the surface of the metal structure, thereby preventing the attached dust from affecting the detection of the spectrometer and improving the accuracy of the measurement work. At the same time, a detachable material collection box is provided to facilitate the collection and transfer of the metal structure after measurement, thereby reducing the labor intensity of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of the utility model from a first perspective;
[0017] Figure 2 This is a schematic diagram of the structure of the utility model from a second viewing angle;
[0018] Figure 3 This is a schematic diagram of the structure of the utility model from a third viewing angle;
[0019] Figure 4 It is a structural schematic diagram of the guide mechanism of the utility model.
[0020] In the figure: 1. workbench; 2. support column; 3. conveyor belt; 4. first convex frame; 5. rotating shaft; 6. cleaning roller; 7. first servo motor; 8. guide mechanism; 801. second convex frame; 802. second servo motor; 803. bidirectional threaded rod; 804. ball nut seat; 805. slider; 806. connecting rod; 807. guide plate; 9. support plate; 10. spectrometer; 11. L-shaped bracket; 12. magnet column; 13. material receiving box. DETAILED DESCRIPTION
[0021] The utility model is further described below in conjunction with embodiments.
[0022] See also Figure 1-4 The utility model provides a spectral high-precision metal structure measuring device, including a workbench 1, a plurality of support columns 2 are fixedly connected to the bottom of the workbench 1, a conveyor belt 3 is installed on the top of the workbench 1, a first convex frame 4 is fixedly connected to the top of the workbench 1 near one side, a rotating shaft 5 is rotatably connected between the inner walls of the front and rear ends of the first convex frame 4, a cleaning roller 6 is fixedly connected to the outer wall of the rotating shaft 5, a first servo motor 7 corresponding to the rotating shaft 5 is installed at the front end of the first convex frame 4, a guide mechanism 8 is arranged near the middle position of the top of the workbench 1, a support plate 9 is fixedly connected to the other side of the rear end of the workbench 1, a spectrometer 10 is fixedly connected to the top of the support plate 9, two L-shaped brackets 11 are fixedly connected to the bottom of the workbench 1 near the other side, two magnet columns 12 are fixedly connected to the top of the two L-shaped brackets 11, and a plurality of magnet columns 12 are detachably connected to the top of a receiving box 13.
[0023] Further as Figure 1 , Figure 2 and Figure 3 As shown, it is worth explaining in detail that the bottoms of the multiple support columns 2 are fixedly connected with shock-absorbing pads, which play a role in buffering and shock absorption, so that the workbench 1 always remains stable during the entire measurement process, thereby improving the stability of the measurement work.
[0024] Further as Figure 1 , Figure 2 and Figure 3As shown, it is worth explaining in detail that a plurality of evenly distributed brush heads are fixedly connected to the outer wall of the cleaning roller 6, and the output end of the first servo motor 7 passes through the front end of the first convex frame 4 and is fixedly connected to the rotating shaft 5. The first servo motor 7 drives the rotating shaft 5 to rotate, so that the cleaning roller 6 rotates to remove the dust attached to the surface of the metal structure, thereby preventing the attached dust from affecting the detection of the spectrometer 10.
[0025] Further as Figure 1 and Figure 2 As shown, it is worth explaining in detail that the material receiving box 13 is made of iron material, and a soft buffer pad is fixedly connected to the upper surface of the bottom of the material receiving box 13. With the cooperation of the magnet column 12, the material receiving box 13 can be detachably connected, which is convenient for collecting and transferring the measured metal structural parts.
[0026] According to the above working process, it can be known that: by setting the first servo motor 7 to drive the rotating shaft 5 to rotate, the cleaning roller 6 rotates to remove the dust attached to the surface of the metal structure, avoiding the attached dust from affecting the detection of the spectrometer 10, thereby improving the accuracy of the measurement work. At the same time, a detachable material receiving box 13 is provided to facilitate the collection and transfer of the measured metal structural parts, thereby reducing the labor intensity of the staff.
[0027] Further as Figure 4 As shown, it is worth explaining in detail that the guiding mechanism 8 includes a second convex frame 801 fixedly connected to the top of the workbench 1, a second servo motor 802 is installed at the front end of the second convex frame 801, a bidirectional threaded rod 803 corresponding to the second servo motor 802 is rotatably connected between the inner walls of the front and rear ends of the second convex frame 801, and two ball nut seats 804 are rotatably connected to the outer wall of the bidirectional threaded rod 803, the tops of the two ball nut seats 804 are fixedly connected with sliders 805, the bottoms of the two ball nut seats 804 are fixedly connected with connecting rods 806, and the bottoms of the two connecting rods 806 are fixedly connected with guide plates 807. By setting the guiding mechanism 8, the two guide plates 807 can guide the metal structural parts moving on the top of the conveyor belt 3 to prevent the structural parts from running off.
[0028] Further as Figure 4 As shown, it is worth explaining in detail that the output end of the second servo motor 802 passes through the front end of the second convex frame 801 and is fixedly connected to the bidirectional threaded rod 803, and the lower surface of the top of the second convex frame 801 is provided with a limiting groove corresponding to the slider 805, to ensure that the second servo motor 802 can drive the bidirectional threaded rod 803 to rotate smoothly, so that the ball nut seat 805 can move stably, and at the same time, the limiting groove plays a role of limiting and guiding the slider 805, so that the two guide plates 807 can only move stably in the horizontal direction.
[0029] Further as Figure 4As shown, it is worth explaining in detail that the two guide plates 807 are symmetrically arranged, and both ends of the two guide plates 807 are designed with arc chamfers. The arc chamfer design can enable the guide plates 807 to better guide the metal structural parts, and at the same time can prevent the ends of the guide plates 807 from colliding with the metal structural parts and causing damage to them.
[0030] This solution has the following working process: in actual use, the metal structure to be measured is placed on the top of the conveyor belt 3 and moves with the transmission belt, the first servo motor 7 is turned on to drive the rotating shaft 5 to rotate, so that the cleaning roller 6 rotates to remove the dust attached to the surface of the metal structure, the second servo motor 802 is turned on to drive the bidirectional threaded rod 803 to rotate, so that the two ball nut seats 804 move to adjust the position of the two guide plates 807, and the distance between the two guide plates 807 is adjusted according to the actual metal structure, so that the two guide plates 807 guide the metal structure moving on the top of the conveyor belt 3. When the metal structure moves to the bottom of the spectrometer 10, the conveyor belt 3 is paused so that the spectrometer 10 measures the metal structure. After the measurement, the conveyor belt 3 is opened to continue the measurement of the next metal structure. After the measurement, the metal structure falls into the receiving box 13, and the staff collects and transfers the material.
[0031] In summary: by setting the guide mechanism 8, the two guide plates 807 can guide the metal structural parts moving on the top of the conveyor belt 3, so as to prevent the structural parts from running off the track, so that the metal structural parts can accurately reach the bottom of the spectrometer 10, thereby improving the stability of the measurement work; by setting the first servo motor 7 to drive the rotating shaft 5 to rotate, the cleaning roller 6 rotates to remove the dust attached to the surface of the metal structural parts, so as to prevent the attached dust from affecting the detection of the spectrometer 10, thereby improving the accuracy of the measurement work; at the same time, a detachable material receiving box 13 is provided to facilitate the collection and transfer of the measured metal structural parts, thereby reducing the labor intensity of the staff.
Claims
1. A high-precision spectral metal structure measurement device, comprising a workbench (1), characterized in that: A plurality of support columns (2) are fixedly connected to the bottom of the workbench (1); a conveyor belt (3) is installed on the top of the workbench (1); a first convex frame (4) is fixedly connected to the top of the workbench (1) near one side; a rotating shaft (5) is rotatably connected between the inner walls of the front and rear ends of the first convex frame (4); a cleaning roller (6) is fixedly connected to the outer wall of the rotating shaft (5); a first servo motor (7) corresponding to the rotating shaft (5) is installed at the front end of the first convex frame (4); a guide mechanism (8) is arranged near the middle position of the top of the workbench (1); a support plate (9) is fixedly connected to the rear end of the workbench (1) near the other side; a spectrometer (10) is fixedly connected to the top of the support plate (9); two L-shaped brackets (11) are fixedly connected to the bottom of the workbench (1) near the other side; two magnet columns (12) are fixedly connected to the top of the two L-shaped brackets (11); and a plurality of material receiving boxes (13) are detachably connected to the top of the magnet columns (12).
2. The high-precision spectral metal structure measurement device according to claim 1, characterized in that: The bottoms of the plurality of support columns (2) are all fixedly connected with shock-absorbing pads.
3. The high-precision spectral metal structure measurement device according to claim 1, characterized in that: The outer wall of the cleaning roller (6) is fixedly connected to a plurality of evenly distributed brush heads, and the output end of the first servo motor (7) passes through the front end of the first convex frame (4) and is fixedly connected to the rotating shaft (5).
4. The high-precision spectral metal structure measurement device according to claim 1, characterized in that: The guide mechanism (8) comprises a second convex frame (801) fixedly connected to the top of the workbench (1), a second servo motor (802) being installed at the front end of the second convex frame (801), a bidirectional threaded rod (803) corresponding to the second servo motor (802) being rotatably connected between the inner walls of the front and rear ends of the second convex frame (801), two ball nut seats (804) being rotatably connected to the outer wall of the bidirectional threaded rod (803), a slider (805) being fixedly connected to the top of the two ball nut seats (804), a connecting rod (806) being fixedly connected to the bottom of the two ball nut seats (804), and a guide plate (807) being fixedly connected to the bottom of the two connecting rods (806).
5. The high-precision spectral metal structure measurement device according to claim 4, characterized in that: The output end of the second servo motor (802) passes through the front end of the second convex frame (801) and is fixedly connected to the bidirectional threaded rod (803), and a limiting sliding groove corresponding to the sliding block (805) is provided on the lower surface of the top of the second convex frame (801).
6. The high-precision spectral metal structure measurement device according to claim 4, characterized in that: The two guide plates (807) are symmetrically arranged, and both ends of the two guide plates (807) are designed with arc chamfers.
7. The high-precision spectral metal structure measurement device according to claim 1, characterized in that: The material receiving box (13) is made of iron material, and a soft buffer pad is fixedly connected to the upper surface of the bottom of the material receiving box (13).