Broadband line joint detection device
By combining the design of adjustable clamping components and CCD detection cameras, the existing broadband wire joint detection devices have solved the problems of low manual detection accuracy and limited detection range, and automated and accurate network wire joint detection is achieved.
Patent Information
- Application Number
- CN202420521722.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-18
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-03-18
AI Technical Summary
The appearance detection devices of existing broadband wire connectors rely on manual detection, which are prone to visual fatigue and detection errors. Equipment based on visual detection systems cannot achieve rapid fixation and angle adjustment, resulting in limited detection range and unsatisfactory accuracy.
A broadband wire joint detection device including a processing table, a vertical table, a horizontal plate, an adjustable clamping component and a detection component is designed. The adjustable clamping component is used to achieve the fixing, rotation and angle adjustment of the network wire joint, and combined with a CCD detection camera. Automatic detection is carried out, expanding the detection range and accuracy.
Through automated detection and multi-axis adjustment functions, the detection accuracy is improved, the workload of manual detection is reduced, visual fatigue and error are avoided, and the appearance of the network cable connector is achieved quickly and accurately.
Smart Images
Figure CN222318812U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to broadband line joints, in particular to a broadband line joint detection device. Background Art
[0002] Network cables are generally made of metal or glass and can be used to transmit information within a network. There are three common network cables: twisted pair, coaxial cable, and fiber optic cable. Twisted pair is a data transmission line composed of many pairs of wires. In the connection of network cables, network cable connectors are needed to ensure the stability of transmission. Network cable connectors need to be inspected for appearance after production to ensure the qualified rate of network cable connectors. However, the appearance inspection device for network cable connectors currently has the following deficiencies in use.
[0003] At present, most of the appearance inspection of broadband connectors on the market is done manually. However, manual inspection is prone to visual fatigue and detection errors, which is time-consuming and laborious, and the detection accuracy is not ideal. Subsequently, some equipment based on visual inspection systems appeared on the market for auxiliary inspection. However, such inspection devices cannot achieve rapid fixation and angle adjustment of network cable connectors during inspection, which greatly limits the detection range of network cable connectors and makes them inconvenient to use. Utility Model Content
[0004] The purpose of the utility model is to provide a broadband line joint detection device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a broadband cable joint detection device, comprising a processing table and a vertical table, wherein the vertical table is installed in the middle of one side of the upper surface of the processing table, a horizontal plate is installed on one side of the top of the vertical table, and a detection component is installed on the horizontal plate, and an adjustable clamping component is installed on the upper surface of the processing table, by means of which the broadband joint can be clamped and fixed.
[0006] As a further preferred embodiment of the present technical solution, the detection component includes a lifting cylinder, a fixed plate, a control panel and a CCD detection camera, the lifting cylinder is passed through the horizontal plate, the fixed plate is installed on the output end of the lifting cylinder, the CCD detection camera is detachably installed on the lower surface of the fixed plate by bolts, and the output end of the CCD detection camera faces the processing table, the control panel is installed on the side wall of the vertical table, and the control panel is electrically connected to the CCD detection camera through wires.
[0007] As a further preferred embodiment of the present technical solution, the control panel is detachably fixed to the vertical platform by bolts, and the control panel is respectively connected to the detection component and the electrical equipment of the adjustable clamping component.
[0008] As a further preferred embodiment of the present technical solution, the adjustable clamping component includes a No. 1 linear module, a No. 2 linear module, a rotating part and a clamping part, the No. 1 linear module is installed on the upper surface of the processing table, the No. 2 linear module is installed on the output end of the No. 1 linear module, the rotating part is installed on the output end of the No. 2 linear module, and the clamping part is installed on the rotating part, and the wide band connector is clamped and fixed with the help of the clamping part.
[0009] As a further preferred embodiment of the present technical solution, the No. 1 linear module and the No. 2 linear module are matched with each other, and the No. 1 linear module and the No. 2 linear module correspond to the X and Y axes respectively.
[0010] As a further preferred embodiment of the present technical solution, the rotating part includes a rotating shaft, a rotating motor, a driving gear and a linkage gear ring. The rotating shaft is rotatably installed at the output end of the No. 2 linear module, the rotating motor is installed on one side of the rotating shaft, the driving gear is installed at the output end of the rotating motor, and the linkage gear ring is fixedly sleeved on the outside of the rotating shaft, and the linkage gear ring is correspondingly meshed and transmittedly connected with the driving gear.
[0011] As a further preferred embodiment of the present technical solution, the clamping part includes a horizontal table, two baffles, two flipping motors, two positioning cylinders, two brackets and four pressure heads. The horizontal table is fixedly installed on the top of the rotating shaft, and the two baffles are symmetrically installed in the middle of both sides of the upper surface of the horizontal table. The flipping motor is installed on the top of the baffle side wall, the positioning cylinder is rotatably installed on the top of the inner wall of the baffle and is transmission-connected to the flipping motor, the bracket is installed on the output end of the positioning cylinder, and the four pressure heads are installed on the bracket in groups of two, and the pressure heads are made of flexible material.
[0012] The utility model provides a broadband line joint detection device, which has the following beneficial effects:
[0013] (1) The utility model is provided with an adjustable clamping component, which can be linked to the network cable connector for flipping with the help of a flip motor, thereby expanding the detection range. The No. 1 linear module and the No. 2 linear module can be used to achieve X and Y axial adjustment of the network cable connector, which can be adjusted according to the actual use environment. At the same time, with the assistance of the rotating part, the linkage cross table and the network cable connector thereon can follow the circular rotation, further expanding the adjustable range of the network cable connector.
[0014] (2) The utility model is provided with a detection component, which uses a CCD detection camera to collect and compare the appearance of the network cable connector to achieve detection, saving time and effort and avoiding the problem of poor detection accuracy by staff. At the same time, the CCD detection camera is fixed by a fixing plate, which is convenient for subsequent disassembly and replacement, saving time and effort. In addition, the CCD detection camera can be driven up and down by a lifting cylinder to ensure a stable detection distance between the CCD detection camera and the network cable connector. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the distribution of the detection components and the adjustable clamping components of the utility model;
[0017] Figure 3 This is a schematic diagram of the distribution of the adjustable clamping components of the utility model on the processing table;
[0018] Figure 4 This is a schematic diagram of the structure of the adjustable clamping component of the utility model;
[0019] Figure 5 This is a schematic diagram of the structure of the rotating part of the utility model;
[0020] Figure 6 It is a schematic diagram of the structure of the clamping part of the utility model.
[0021] In the figure: 1. Processing table; 2. Vertical table; 3. Horizontal plate; 4. Lifting cylinder; 5. Fixed plate; 6. Control panel; 7. CCD detection camera; 8. Linear module No. 1; 9. Linear module No. 2; 10. Rotating shaft; 11. Rotating motor; 12. Driving gear; 13. Linkage gear ring; 14. Horizontal table; 15. Baffle; 16. Flip motor; 17. Positioning cylinder; 18. Bracket; 19. Press head. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0023] The utility model provides a technical solution: Figure 1 and Figure 3 As shown, in this embodiment, a broadband cable joint detection device includes a processing table 1 and a vertical table 2. The vertical table 2 is installed in the middle of one side of the upper surface of the processing table 1. A horizontal plate 3 is installed on one side of the top of the vertical table 2, and a detection component is installed on the horizontal plate 3. An adjustable clamping component is installed on the upper surface of the processing table 1, and the broadband joint can be clamped and fixed by means of the adjustable clamping component.
[0024] like Figure 2As shown, the detection component includes a lifting cylinder 4, a fixing plate 5, a control panel 6 and a CCD detection camera 7. The lifting cylinder 4 is penetrated on the horizontal plate 3, the fixing plate 5 is installed at the output end of the lifting cylinder 4, the CCD detection camera 7 is detachably installed on the lower surface of the fixing plate 5 by bolts, and the output end of the CCD detection camera 7 faces the processing table 1, the control panel 6 is installed on the side wall of the vertical table 2, and the control panel 6 is electrically connected to the CCD detection camera 7 through a wire, the control panel 6 is detachably fixed to the vertical table 2 by bolts, and the control panel 6 is respectively connected to the corresponding electrical equipment of the detection component and the adjustable clamping component, and the appearance of the network cable connector is collected and compared with the CCD detection camera 7 to realize detection, which saves time and effort and avoids the problem of poor detection accuracy of the staff.
[0025] like Figure 4 , Figure 5 and Figure 6 As shown, the adjustable clamping component includes a No. 1 linear module 8, a No. 2 linear module 9, a rotating part and a clamping part. The No. 1 linear module 8 is installed on the upper surface of the processing table 1, the No. 2 linear module 9 is installed on the output end of the No. 1 linear module 8, the rotating part is installed on the output end of the No. 2 linear module 9, and the clamping part is installed on the rotating part. The wide band joint is clamped and fixed by means of the clamping part. The No. 1 linear module 8 and the No. 2 linear module 9 are arranged in a matching manner, and the No. 1 linear module 8 and the No. 2 linear module 9 correspond to the X and Y axes respectively. The rotating part includes a rotating shaft 10, a rotating motor 11, a driving gear 12 and a linkage gear ring 13. The rotating shaft 10 is rotatably installed at the output end of the No. 2 linear module 9, the rotating motor 11 is installed on one side of the rotating shaft 10, the driving gear 12 is installed at the output end of the rotating motor 11, and the linkage gear ring 13 is fixedly sleeved on the outside of the rotating shaft 10, and the linkage gear ring 13 is correspondingly meshed with the driving gear 12 Transmission connection, the clamping part includes a horizontal table 14, two baffles 15, two flip motors 16, two positioning cylinders 17, two brackets 18 and four pressure heads 19. The horizontal table 14 is fixedly mounted on the top of the rotating shaft 10, and the two baffles 15 are symmetrically mounted in the middle of both sides of the upper surface of the horizontal table 14. The flip motor 16 is mounted on the top of the side wall of the baffle 15, and the positioning cylinder 17 is rotatably mounted on the top of the inner wall of the baffle 15 and is transmission-connected to the flip motor 16. The bracket 18 is mounted on the output end of the positioning cylinder 17. Four pressure heads 19 are mounted on the bracket 18 in pairs, and the pressure heads 19 are made of flexible material. The No. 1 linear module 8 and the No. 2 linear module 9 can realize the X and Y axial adjustment of the network cable connector, which can be adjusted according to the actual use environment. At the same time, with the assistance of the rotating part, the linkage horizontal table 14 and its network cable connector follow the circular rotation, which further expands the adjustable range of the network cable connector.
[0026] The utility model provides a broadband cable joint detection device, and the specific working principle is as follows: when in use, the broadband joint is placed on an adjustable clamping component, and the broadband joint can be positioned and fixed by means of the adjustable clamping component, thereby ensuring stability in subsequent broadband joint detection, and at the same time, the broadband joint can be rotated, flipped and position adjusted, thereby realizing detection work at different positions of the broadband joint, facilitating free adjustment and use by staff, improving detection accuracy, and utilizing the detection component to realize collection and detection of the surface appearance of the network cable joint, thereby ensuring the integrity of the appearance of the network cable joint and reducing the workload of manual detection;
[0027] When fixing and adjusting the network cable connector: by providing an adjustable clamping component, the positioning cylinder 17 is started accordingly, driving the pressure head 19 to move forward and contact the network cable connector to achieve positioning and fixing, avoiding the network cable connector from moving and deviating, and being able to adapt and adjust network cable connectors of different sizes, and with the help of the flip motor 16, the network cable connector can be linked to flip, thereby expanding the detection range, and a comprehensive appearance inspection of the network cable connector can be performed. At the same time, the No. 1 linear module 8 and the No. 2 linear module 9 can be used to achieve X and Y axial adjustment of the network cable connector, which can be adjusted according to the actual use environment. At the same time, with the assistance of the rotating part, the rotating motor 11 can be started accordingly, and the driving gear 12 and the linkage gear ring 13 can be used to drive the rotating shaft 10 to rotate, thereby linking the horizontal table 14 and the network cable connector thereon to follow the circumferential rotation, further expanding the adjustable range of the network cable connector, and the operation is convenient;
[0028] When inspecting the appearance of the network cable connector: by providing a detection component, the appearance of the network cable connector is collected and compared with the CCD detection camera 7 to realize detection, which saves time and effort and avoids the problem of poor detection accuracy of the staff. At the same time, the CCD detection camera 7 is fixed by the fixing plate 5, which is convenient for subsequent disassembly and replacement, reduces the difficulty of maintenance, saves time and effort, and with the help of the lifting cylinder 4, the CCD detection camera 7 can be driven to adjust the height up and down, ensuring the stable detection distance between the CCD detection camera 7 and the network cable connector, thereby improving the detection accuracy.
[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A broadband cable joint detection device, comprising a processing table (1) and a vertical table (2), characterized in that: The vertical platform (2) is installed in the middle of one side of the upper surface of the processing platform (1), a horizontal plate (3) is installed on one side of the top of the vertical platform (2), and a detection component is installed on the horizontal plate (3), and an adjustable clamping component is installed on the upper surface of the processing platform (1), and the wide band joint can be clamped and fixed by means of the adjustable clamping component.
2. A broadband line joint detection device according to claim 1, characterized in that: The detection component comprises a lifting cylinder (4), a fixing plate (5), a control panel (6) and a CCD detection camera (7); the lifting cylinder (4) is inserted into the horizontal plate (3); the fixing plate (5) is mounted on the output end of the lifting cylinder (4); the CCD detection camera (7) is detachably mounted on the lower surface of the fixing plate (5) by means of bolts, and the output end of the CCD detection camera (7) faces the processing table (1); the control panel (6) is mounted on the side wall of the vertical table (2), and the control panel (6) is electrically connected to the CCD detection camera (7) by means of a wire.
3. A broadband line joint detection device according to claim 2, characterized in that: The control panel (6) is detachably fixed to the vertical platform (2) by means of bolts, and the control panel (6) is respectively connected to corresponding electrical equipment of the detection component and the adjustable clamping component.
4. A broadband line joint detection device according to claim 1, characterized in that: The adjustable clamping component comprises a No. 1 linear module (8), a No. 2 linear module (9), a rotating part and a clamping part. The No. 1 linear module (8) is mounted on the upper surface of the processing table (1), the No. 2 linear module (9) is mounted on the output end of the No. 1 linear module (8), the rotating part is mounted on the output end of the No. 2 linear module (9), and the clamping part is mounted on the rotating part. The wideband connector is clamped and fixed by means of the clamping part.
5. A broadband line joint detection device according to claim 4, characterized in that: The first linear module (8) and the second linear module (9) are arranged in a matching manner, and the first linear module (8) and the second linear module (9) correspond to the X and Y axes respectively.
6. A broadband cable joint detection device according to claim 4, characterized in that: The rotating part comprises a rotating shaft (10), a rotating motor (11), a driving gear (12) and a linkage gear ring (13); the rotating shaft (10) is rotatably mounted on the output end of the second linear module (9); the rotating motor (11) is mounted on one side of the rotating shaft (10); the driving gear (12) is mounted on the output end of the rotating motor (11); the linkage gear ring (13) is fixedly sleeved outside the rotating shaft (10), and the linkage gear ring (13) is correspondingly meshed and transmission-connected with the driving gear (12).
7. A broadband cable joint detection device according to claim 4, characterized in that: The clamping part comprises a horizontal table (14), two baffles (15), two flipping motors (16), two positioning cylinders (17), two brackets (18) and four pressing heads (19). The horizontal table (14) is fixedly mounted on the top of the rotating shaft (10). The two baffles (15) are symmetrically mounted on the middle of both sides of the upper surface of the horizontal table (14). The flipping motor (16) is mounted on the top of the side wall of the baffle (15). The positioning cylinder (17) is rotatably mounted on the top of the inner wall of the baffle (15) and is transmission-connected to the flipping motor (16). The bracket (18) is mounted on the output end of the positioning cylinder (17). The four pressing heads (19) are mounted on the bracket (18) in pairs, and the pressing heads (19) are made of flexible material.