Winding device for electric reactor processing

Abstract

The utility model discloses an electric reactor processing winding device which comprises a supporting frame, a lifting device, a winding device, a fixing device and a winding wheel, the lifting device comprises a driving assembly, a lifting plate, a threaded rod and a sliding assembly, and the driving assembly is arranged on the supporting frame; the lifting plate is arranged in the support frame in a sliding manner; the threaded rod is arranged on the supporting frame and is in threaded connection with the lifting plate; the sliding assembly is arranged on the inner side wall of the supporting frame and connected with the lifting plate. The winding device is arranged on one side of the supporting frame. Therefore, by means of the lifting device, the winding height and speed can be accurately controlled, it is ensured that electromagnetic wires are evenly distributed on a reactor core, the problem of uneven winding possibly occurring in a traditional winding mode is solved, the electromagnetic wires can be automatically fixed to the preset position in the winding process through the fixing device, manual supporting is not needed, and the winding efficiency is improved. And the production efficiency and the winding quality are greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of winding devices, in particular to a reactor processing winding device. Background Art

[0002] The main function of the reactor processing winding device is to wind the electromagnetic wire on the core of the reactor according to the predetermined specifications and shape during the manufacturing process of the reactor to form the required inductance coil.

[0003] The existing reactor processing and winding equipment does show a good winding effect when processing small reactors, but when facing large reactors, the winding process is relatively cumbersome and inefficient. When processing large reactors, the traditional roller rotary winding method is prone to uneven distribution of the winding in the vertical direction due to the limited contact area between the roller and the winding surface, which not only affects the appearance quality of the reactor, but may also have an adverse effect on its electrical performance.

[0004] More importantly, for large reactors, the initial stage of the winding process is particularly critical. Due to the lack of effective line fixing devices, operators usually need to manually hold the first strand of wire to ensure that it can be accurately wound at the predetermined position of the reactor. This not only increases the labor intensity of workers, but also reduces the accuracy and efficiency of winding. Utility Model Content

[0005] The utility model aims to solve one of the technical problems in the related art at least to a certain extent.

[0006] To this end, the purpose of the utility model is to propose a reactor processing winding device, which can accurately control the height and speed of winding through a lifting device to ensure that the electromagnetic wire is evenly distributed on the reactor core, avoiding the problem of uneven winding that may occur in traditional winding methods. Through a fixing device, the electromagnetic wire can be automatically fixed at a predetermined position during the winding process without manual support, greatly improving production efficiency and winding quality.

[0007] To achieve the above-mentioned purpose, the utility model proposes an inductor processing winding device, comprising a supporting frame, a lifting device, a winding device, a fixing device and a winding wheel, wherein the lifting device comprises a driving assembly, a lifting plate, a threaded rod and a sliding assembly, wherein the driving assembly is arranged on the supporting frame; the lifting plate is slidably arranged in the supporting frame; the threaded rod is arranged on the supporting frame, and the threaded rod is threadedly connected to the lifting plate; the sliding assembly is arranged on the inner side wall of the supporting frame, and the sliding assembly is connected to the lifting plate; the winding device is arranged on one side of the supporting frame, and the winding device is connected to the lifting plate; the winding wheel is arranged at the bottom of the winding device; the fixing device comprises a mounting seat, a mounting plate and a limiting assembly, wherein the mounting seat is arranged on one side of the winding wheel; the mounting plate is rotatably arranged in the mounting seat; the limiting assembly is rotatably arranged on the mounting plate.

[0008] The utility model discloses a reactor processing and winding device, which can accurately control the height and speed of winding through a lifting device, ensure that the electromagnetic wire is evenly distributed on the reactor core, avoid the problem of uneven winding that may occur in traditional winding methods, and can automatically fix the electromagnetic wire at a predetermined position during the winding process through a fixing device without manual support, thereby greatly improving production efficiency and winding quality.

[0009] In addition, the reactor processing and winding device proposed in the application may also have the following additional technical features:

[0010] Specifically, the driving assembly includes a first bevel gear, a second bevel gear, a rotating motor and a bearing seat, wherein the first bevel gear is arranged on the side wall of the support frame, and the first bevel gear passes through the side wall of the support frame; the second bevel gear is arranged above the top of the support frame, and the first bevel gear is meshed with the second bevel gear; the rotating motor is arranged at one end of the support frame, and the output shaft of the rotating motor is connected to one end of the first bevel gear passing through the support frame; the bearing seat is arranged at the bottom of the support frame; one end of the threaded rod is fixedly connected to the second bevel gear, and the other end is rotatably arranged in the bearing seat.

[0011] Specifically, the sliding assembly includes two slide rails, two sliders and a vertical plate, wherein the two slide rails are respectively arranged on the inner side walls of the support frame; the two sliders are slidably arranged on the two slide rails; the vertical plate is arranged on the side walls of the two sliders, and the vertical plate is connected to one side of the lifting plate.

[0012] Specifically, the winding device includes a first rotating component, a driving motor, a second rotating component, a connecting plate and a rotating rod, wherein the rotating rod is rotatably arranged on the supporting frame, and the rotating rod passes through the supporting frame and the lifting plate; the first rotating component is arranged on the rotating rod; the driving motor is connected to the first rotating component; the connecting plate is connected to one side of the lifting plate; the second rotating component is arranged between the lifting plate and the connecting plate.

[0013] Specifically, the first rotating component includes a rotating wheel, a pulley and a belt one, wherein the bottom of the rotating wheel is connected to the driving motor, and a base is provided at the bottom of the driving motor; the pulley is connected to the top of the rotating rod; and the belt one is sleeved between the pulley and the rotating wheel.

[0014] Specifically, the second rotating assembly includes a first rotating wheel, a second rotating wheel and a second belt, wherein the first rotating wheel is rotatably arranged at the bottom of the lifting plate, and the first rotating wheel is sleeved on the outer side wall of the rotating rod; the second rotating wheel is rotatably arranged on the connecting plate; and the second belt is sleeved between the first rotating wheel and the second rotating wheel.

[0015] Specifically, the limit assembly includes a bolt, a limit block and a rotating knob, wherein the bolt is arranged on the mounting seat; the limit block is rotatably arranged on the mounting plate, and the limit block is connected to the bolt; the rotating knob is arranged on the limit block; a through hole is arranged on the mounting plate, and one end of the bolt passes through the through hole and is connected to the limit block.

[0016] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:

[0018] Figure 1 A three-dimensional diagram of a reactor processing winding device according to an embodiment of the utility model;

[0019] Figure 2 A three-dimensional diagram of a reactor processing winding device according to another embodiment of the utility model;

[0020] Figure 3 This is a schematic structural diagram of a reactor processing winding device according to an embodiment of the utility model;

[0021] Figure 4 for Figure 1Schematic diagram of the enlarged structure of part A in FIG.

[0022] As shown in the figure: 1. support frame; 2. lifting device; 3. winding device; 4. fixing device; 5. winding wheel; 21. driving assembly; 22. lifting plate; 23. threaded rod; 24. sliding assembly; 41. mounting seat; 42. mounting plate; 43. limiting assembly; 211. first bevel gear; 212. second bevel gear; 213. rotating motor; 214. bearing seat; 241. slide rail; 242. slider; 243. vertical plate; 31. first rotating assembly; 32. driving motor; 33. second rotating assembly; 34. connecting plate; 35. rotating rod; 311. rotating wheel; 312. pulley; 313. belt one; 321. machine base; 331. first rotating wheel; 332. second rotating wheel; 333. belt two; 431. bolt; 432. limiting block; 433. rotating button; 421. through hole. DETAILED DESCRIPTION

[0023] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limitations on the present invention. On the contrary, the embodiments of the present invention include all changes, modifications, and equivalents that fall within the spirit and connotation of the appended claims.

[0024] A reactor processing and winding device according to an embodiment of the utility model is described below in conjunction with the accompanying drawings.

[0025] like Figure 1-Figure 4 As shown, a reactor processing winding device according to an embodiment of the utility model comprises a support frame 1, a lifting device 2, a winding device 3, a fixing device 4 and a winding wheel 5, wherein the lifting device 2 comprises a driving assembly 21, a lifting plate 22, a threaded rod 23 and a sliding assembly 24, wherein the driving assembly 21 is arranged on the support frame 1, the lifting plate 22 is slidably arranged in the support frame 1, the threaded rod 23 is arranged on the support frame 1, and the threaded rod 23 is threadedly connected to the lifting plate 22, the sliding assembly 24 is arranged on the inner side wall of the support frame 1, and the sliding assembly 24 is connected to the lifting plate 22, the winding device 3 is arranged on one side of the support frame 1, and the winding device 3 is connected to the lifting plate 22, the winding wheel 5 is arranged at the bottom of the winding device 3, the fixing device 4 comprises a mounting seat 41, a mounting plate 42 and a limiting assembly 43, wherein the mounting seat 41 is arranged on one side of the winding wheel 5, the mounting plate 42 is rotatably arranged in the mounting seat 41, and the limiting assembly 43 is rotatably arranged on the mounting plate 42.

[0026] Among them, it can be understood that the threaded rod 23 is driven to rotate by rotating the driving component 21, and the lifting plate 22 and the sliding component 24 are driven to slide up and down on the support frame 1, and the winding device 3 is driven to move up and down, and the winding device 3 drives the winding wheel 5 to rotate, thereby realizing the winding processing of the electromagnetic wire. The mounting plate 42 on the mounting seat 41 is limited by the limiting component 43, and the electromagnetic wire can be automatically fixed at a predetermined position during the winding process without manual support, which greatly improves the production efficiency and winding quality.

[0027] In one embodiment of the present invention, Figure 2 As shown, the driving assembly 21 includes a first bevel gear 211, a second bevel gear 212, a rotating motor 213 and a bearing seat 214, wherein the first bevel gear 211 is arranged on the side wall of the support frame 1, and the first bevel gear 211 passes through the side wall of the support frame 1, the second bevel gear 212 is arranged above the top of the support frame 1, the first bevel gear 211 is meshed with the second bevel gear 212, the rotating motor 213 is arranged at one end of the support frame 1, and the output shaft of the rotating motor 213 is connected to one end of the first bevel gear 211 passing through the support frame 1, the bearing seat 214 is arranged at the bottom of the support frame 1, one end of the threaded rod 23 is fixedly connected to the second bevel gear 212, and the other end is rotatably arranged in the bearing seat 214.

[0028] It can be understood that the first bevel gear 211 is driven to rotate by rotating the motor 213 , and the first bevel gear 211 drives the second bevel gear 212 to rotate, and at the same time drives the threaded rod 23 to rotate, so that the lifting plate 22 can be lifted up and down on the threaded rod 23 .

[0029] In one embodiment of the present invention, Figure 2 As shown, the sliding assembly 24 includes two slide rails 241, two sliders 242 and a vertical plate 243, wherein the two slide rails 241 are respectively arranged on the inner wall of the support frame 1, the two sliders 242 are slidably arranged on the two slide rails 241, the vertical plate 243 is arranged on the side walls of the two sliders 242, and the vertical plate 243 is connected to one side of the lifting plate 22.

[0030] It can be understood that when the lifting plate 22 is lifted up and down, it will drive the two sliders 242 to slide up and down on the two slide rails 241, and at the same time drive the vertical plate 243 to slide up and down.

[0031] In one embodiment of the present invention, Figure 3As shown, the winding device 3 includes a first rotating component 31, a driving motor 32, a second rotating component 33, a connecting plate 34 and a rotating rod 35, wherein the rotating rod 35 is rotatably arranged on the support frame 1, and the rotating rod 35 passes through the support frame 1 and the lifting plate 22, the first rotating component 31 is arranged on the rotating rod 35, the driving motor 32 is connected to the first rotating component 31, the connecting plate 34 is connected to one side of the lifting plate 22, and the second rotating component 33 is arranged between the lifting plate 22 and the connecting plate 34.

[0032] It can be understood that the first rotating component 31 is rotated by driving the motor 32 , and the rotation of the first rotating component 31 drives the rotating rod 35 to rotate, and when the rotating rod 35 rotates, it drives the second rotating component 33 to rotate.

[0033] In one embodiment of the present invention, Figure 3 As shown, the first rotating component 31 includes a rotating wheel 311, a pulley 312 and a belt 1 313, wherein the bottom of the rotating wheel 311 is connected to the driving motor 32, a base 321 is provided at the bottom of the driving motor 32, the pulley 312 is connected to the top of the rotating rod 35, and a belt 1 313 is sleeved between the pulley 312 and the rotating wheel 311.

[0034] It can be understood that when the driving motor 32 rotates, the rotating wheel 311 is driven to rotate, and the belt 313 drives the pulley 312 to rotate synchronously, and when the pulley 312 rotates, it drives the rotating rod 35 to rotate.

[0035] In one embodiment of the present invention, Figure 3 As shown, the second rotating assembly 33 includes a first rotating wheel 331, a second rotating wheel 332 and a second belt 333, wherein the first rotating wheel 331 is rotatably disposed at the bottom of the lifting plate 22, and the first rotating wheel 331 is sleeved on the outer wall of the rotating rod 35, the second rotating wheel 332 is rotatably disposed on the connecting plate 34, and a second belt 333 is sleeved between the first rotating wheel 331 and the second rotating wheel 332.

[0036] It can be understood that when the rotating rod 35 rotates, the first rotating wheel 331 is driven to rotate, and at the same time, the second rotating wheel 332 is driven to rotate through the belt 2 333 .

[0037] It should be noted that the winding wheel 5 described in this embodiment is rotatably arranged on the connecting plate 34, and the winding wheel 5 is threadedly connected to the bottom of the second rotating wheel 332. When the second rotating wheel 332 rotates, it will drive the winding wheel 5 to rotate, thereby realizing the winding of the electromagnetic wire. At the same time, the winding wheel 5 is threadedly connected to the bottom of the second rotating wheel 332, so when the winding is completed, it can be removed through the threaded connection.

[0038] In one embodiment of the present invention, Figure 4 As shown, the limit assembly 43 includes a bolt 431, a limit block 432 and a rotating button 433, wherein the bolt 431 is arranged on the mounting seat 41, the limit block 432 is rotatably arranged on the mounting plate 42, and the limit block 432 is connected to the bolt 431, the rotating button 433 is arranged on the limit block 432, a through hole 421 is arranged on the mounting plate 42, and one end of the bolt 431 passes through the through hole 421 and is connected to the limit block 432.

[0039] It can be understood that by rotating the rotating knob 433, the limit block 432 and the bolt 431 are driven to rotate. When the limit block 432 and the through hole 421 are aligned at an angle, the mounting plate 42 can be opened to fix and remove one end of the electromagnetic wire.

[0040] Specifically, in the actual implementation process, the limit block 432 and the bolt 431 are rotated by rotating the rotating knob 433. When the limit block 432 is aligned with the through hole 421, the mounting plate 42 can be opened to fix one end of the electromagnetic wire. The first bevel gear 211 is driven to rotate by rotating the motor 213. The first bevel gear 211 drives the second bevel gear 212 to rotate, and at the same time drives the threaded rod 23 to rotate, so that the lifting plate 22 can be lifted up and down on the threaded rod 23. When the lifting plate 22 is lifted up and down, it will drive the two sliders 242 to slide up and down on the two slide rails 241, and at the same time drive the vertical plate 243 to slide up and down.

[0041] When the driving motor 32 rotates, it drives the rotating wheel 311 to rotate, and the belt 1 313 drives the pulley 312 to rotate synchronously. When the pulley 312 rotates, it drives the rotating rod 35 to rotate. When the rotating rod 35 rotates, it drives the first rotating wheel 331 to rotate. At the same time, the second rotating wheel 332 is driven to rotate through the belt 2 333. When the second rotating wheel 332 rotates, it drives the winding wheel 5 to rotate, thereby realizing the winding of the electromagnetic wire. At the same time, the winding wheel 5 is threadedly connected to the bottom of the second rotating wheel 332. Therefore, when the winding is completed, it can be removed through the threaded connection.

[0042] In summary, a reactor processing and winding device in an embodiment of the utility model can accurately control the height and speed of winding through a lifting device, ensuring that the electromagnetic wire is evenly distributed on the reactor core, avoiding the problem of uneven winding that may occur in traditional winding methods, and can automatically fix the electromagnetic wire in a predetermined position during the winding process through a fixing device without manual support, thereby greatly improving production efficiency and winding quality.

[0043] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0044] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0045] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in this field can change, modify, replace and deform the above embodiments within the scope of the present invention.

Claims

1. A reactor processing winding device, characterized in that: It comprises a support frame (1), a lifting device (2), a winding device (3), a fixing device (4) and a winding wheel (5), wherein: The lifting device (2) comprises a driving assembly (21), a lifting plate (22), a threaded rod (23) and a sliding assembly (24), wherein: The driving assembly (21) is arranged on the supporting frame (1); The lifting plate (22) is slidably arranged in the supporting frame (1); The threaded rod (23) is arranged on the support frame (1), and the threaded rod (23) is threadedly connected to the lifting plate (22); The sliding component (24) is arranged on the inner side wall of the support frame (1), and the sliding component (24) is connected to the lifting plate (22); The winding device (3) is arranged on one side of the support frame (1), and the winding device (3) is connected to the lifting plate (22); The winding wheel (5) is arranged at the bottom of the winding device (3); The fixing device (4) comprises a mounting seat (41), a mounting plate (42) and a limiting assembly (43), wherein: The mounting seat (41) is arranged on one side of the winding wheel (5); The mounting plate (42) is rotatably disposed in the mounting seat (41); The limiting assembly (43) is rotatably arranged on the mounting plate (42).

2. The reactor processing and winding device according to claim 1, characterized in that: The driving assembly (21) comprises a first bevel gear (211), a second bevel gear (212), a rotating motor (213) and a bearing seat (214), wherein: The first bevel gear (211) is arranged on the side wall of the support frame (1), and the first bevel gear (211) passes through the side wall of the support frame (1); The second bevel gear (212) is arranged above the top of the support frame (1), and the first bevel gear (211) is meshed with the second bevel gear (212); The rotating motor (213) is arranged on one end of the support frame (1), and the output shaft of the rotating motor (213) is connected to one end of the first bevel gear (211) passing through the support frame (1); The bearing seat (214) is arranged at the bottom of the support frame (1); One end of the threaded rod (23) is fixedly connected to the second bevel gear (212), and the other end is rotatably disposed in the bearing seat (214).

3. The reactor processing and winding device according to claim 1, characterized in that: The sliding assembly (24) comprises two sliding rails (241), two sliding blocks (242) and a vertical plate (243), wherein: The two slide rails (241) are respectively arranged on the inner side walls of the support frame (1); Two sliding blocks (242) are slidably arranged on the two sliding rails (241); The vertical plate (243) is arranged on the side walls of the two sliding blocks (242), and the vertical plate (243) is connected to one side of the lifting plate (22).

4. The reactor processing and winding device according to claim 1, characterized in that: The winding device (3) comprises a first rotating assembly (31), a driving motor (32), a second rotating assembly (33), a connecting plate (34) and a rotating rod (35), wherein: The rotating rod (35) is rotatably arranged on the supporting frame (1), and the rotating rod (35) passes through the supporting frame (1) and the lifting plate (22); The first rotating assembly (31) is arranged on the rotating rod (35); The driving motor (32) is connected to the first rotating assembly (31); The connecting plate (34) is connected to one side of the lifting plate (22); The second rotating assembly (33) is arranged between the lifting plate (22) and the connecting plate (34).

5. The reactor processing and winding device according to claim 4, characterized in that: The first rotating assembly (31) comprises a rotating wheel (311), a pulley (312) and a belt (313), wherein: The bottom of the rotating wheel (311) is connected to the driving motor (32), and a base (321) is provided at the bottom of the driving motor (32); The pulley (312) is connected to the top of the rotating rod (35); The belt 1 (313) is sleeved between the pulley (312) and the rotating wheel (311).

6. The reactor processing and winding device according to claim 4, characterized in that: The second rotating assembly (33) includes a first rotating wheel (331), a second rotating wheel (332) and a second belt (333), wherein: The first rotating wheel (331) is rotatably arranged at the bottom of the lifting plate (22), and the first rotating wheel (331) is sleeved on the outer side wall of the rotating rod (35); The second rotating wheel (332) is rotatably arranged on the connecting plate (34); The second belt (333) is sleeved between the first rotating wheel (331) and the second rotating wheel (332).

7. The reactor processing and winding device according to claim 1, characterized in that: The limiting assembly (43) comprises a bolt (431), a limiting block (432) and a rotating knob (433), wherein: The bolt (431) is arranged on the mounting seat (41); The limiting block (432) is rotatably arranged on the mounting plate (42), and the limiting block (432) is connected to the bolt (431); The rotating button (433) is arranged on the limiting block (432); The mounting plate (42) is provided with a through hole (421), and one end of the bolt (431) passes through the through hole (421) and is connected to the limiting block (432).

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