Mixing and stirring integrated device for producing water-based ink

By adopting an inclined discharge barrel and twisted dragon structure in the mixing integrated device of water-based ink, combined with the design of hollow plate and L-shaped scraper, the problem of layering of water-based ink after being left in the mixing tank is solved, and the problem of water-based ink being layered after being left in the mixing tank is realized Better mixing effect and discharge quality.

CN222324856UActive Publication Date: 2025-01-10江西三越高新材料有限公司
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Patent Information

Application Number
CN202421077116.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-01-10
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

Existing water-based inks are prone to delamination after being left in the mixing tank, resulting in poor discharge effect.

Method used

A mixing integrated device is designed, adopting an inclined discharge barrel and a twisted dragon structure, combining the hollow plate and the L-shaped scraper on the stirring paddle, and the stirring paddle is driven by a second motor to stir, and a dispersing plate and a stirring rod are used. Achieve secondary mixing to ensure uniformity of water-based ink and discharge effect.

Benefits of technology

It effectively solves the problem of layering of water-based inks after being left in the mixing tank, improves the mixing effect and discharge quality, and ensures the uniformity and discharge efficiency of water-based inks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mixing and stirring integrated device for producing water-based ink, which comprises a stirring tank, a mounting frame is welded at the top of the stirring tank, a second motor is fixedly mounted on the mounting frame through bolts, the output end of the second motor penetrates through the stirring tank and is fixedly connected with a stirring paddle, and two L-shaped scrapers are fixedly connected to the surface of the upper part of the stirring paddle; according to the utility model, the bottom of the discharge nozzle of the stirring tank is communicated with the discharge cylinder which is obliquely arranged, and the first motor on the discharge cylinder is started to drive the first motor to drive the auger fixed at the output end of the first motor to rotate, so that the water-based ink flowing downwards from the stirring tank is stirred by the auger in the discharge cylinder; compared with the prior art, the discharging barrel and the packing auger are adopted as a stirring structure in the discharging stage of the water-based ink, and the problem that the discharging effect is poor after existing water-based ink is stood and layered in a stirring tank is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ink production, in particular to an integrated mixing device for producing water-based ink. Background Art

[0002] Water-based ink, flexographic water-based ink is also called liquid ink, which is mainly made of water-soluble resin, organic pigment, solvent and related additives through composite grinding. Water-based ink is particularly suitable for packaging and printing products with strict hygiene requirements such as tobacco, alcohol, food, beverage, medicine, children's toys, etc. Water-based ink is a uniform paste composed of binders, pigments, additives and other substances. The binder provides the necessary transfer properties for the ink, and the pigment gives the ink color. The binder of water-based ink is mainly divided into two types: water-dilutable type and water-dispersible type. There are many types of resins that can be used in the former, and the water-dispersible type of binder is obtained by emulsifying monomers in water.

[0003] After searching, publication number CN208372991U relates to a red pigment synthesis device suitable for water-based ink, including a cylinder, wherein the cylinder includes an inner cylinder and an outer cylinder, and the outer cylinder is arranged on the outside of the inner cylinder, and the inner cylinder and the outer cylinder are an integrated structure, and the top of the inner cylinder is hingedly connected with a cylinder cover through a rotating shaft. By providing the inner cylinder and the outer cylinder, targeted stirring processing of water-diluted and water-dispersed inks can be achieved, thereby improving the production efficiency of water-based inks. By providing a first stirring component and a second stirring component, the mixing effect of the raw materials can be increased through secondary stirring. By providing a first filter screen and a second filter screen, impurities in the ink can be effectively filtered out. The device has strong practicality. By providing a fixed card hole and an L-shaped fixed tube, the filter screen can be easily replaced and cleaned. By providing a closed observation window, the volume of the raw materials can be easily observed. The device has strong practicality and is suitable for wide promotion.

[0004] In the above scheme, by providing a first stirring component and a second stirring component, the mixing effect of the raw materials can be increased through secondary stirring. However, no discharge stirring structure is provided in this scheme. The mixed water-based ink is prone to stratification after standing for a period of time, resulting in a problem of poor water-based ink discharge effect.

[0005] To this end, a mixing device for producing water-based ink is proposed, which has the advantages of easy mixing and discharging, thereby solving the problems in the above-mentioned background technology. Utility Model Content

[0006] The utility model aims to solve the shortcomings in the prior art and proposes an integrated mixing device for producing water-based ink.

[0007] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a mixing device for producing water-based ink, comprising a stirring tank, a mounting frame welded on the top of the stirring tank, and a second motor is fixedly installed on the mounting frame by bolts, the output end of the second motor passes through the stirring tank and is fixedly connected to a stirring paddle, and two L-shaped scrapers are fixedly connected to the upper surface of the stirring paddle, and a hollow plate is welded to the inner side of each L-shaped scraper of the stirring paddle, a dispersion plate with a plurality of through holes is welded to the upper inner side of the stirring tank, and the dispersion plate is in contact with the L-shaped scraper of the stirring paddle, a plurality of stirring rods are fixedly connected to the lower surface of the stirring paddle, and A triangular head is integrally provided at one end of each stirring rod away from the stirring paddle, and a V-shaped recessed portion is provided in the middle of the triangular head of each stirring rod, a discharge nozzle is connected to the bottom of the stirring tank, and the bottom of the discharge nozzle is connected to a discharge barrel, one end of the discharge barrel is fixedly connected to a first motor, and the output end of the first motor passes through the discharge barrel and is fixedly connected to an auger, the other end of the discharge barrel is connected to a discharge nozzle, a feed nozzle is connected to the left side of the upper part of the stirring tank, and a liquid supply pipe is interspersed on the left side of the upper part of the stirring tank, one end of the liquid supply pipe extending to the inside of the stirring tank is connected to a main liquid spray nozzle, and the lower surface of the main liquid spray nozzle is connected to an auxiliary liquid spray nozzle.

[0008] As a further description of the above technical solution: the spiral blades on the auger are in contact with the inner wall of the discharge barrel, and the discharge barrel is inclined relative to the stirring tank.

[0009] As a further description of the above technical solution: a bracket is welded on the lower surface of the stirring tank, and the bracket is composed of a plurality of pillars and a metal support ring welded at the bottom thereof.

[0010] As a further description of the above technical solution: two auxiliary liquid spray nozzles are provided, and the two auxiliary liquid spray nozzles are both inclined with respect to the main liquid spray nozzle.

[0011] As a further description of the above technical solution: the hollow plates and L-shaped scrapers are provided in two groups, and the two groups of hollow plates and L-shaped scrapers are symmetrical about the vertical center line of the stirring paddle.

[0012] As a further description of the above technical solution: a valve is installed on the surface of the discharge nozzle, and the discharge nozzle is arranged vertically with respect to the stirring tank.

[0013] The utility model has the following beneficial effects:

[0014] In the utility model, a discharging barrel connected to the bottom of the discharging nozzle of the stirring tank is adopted, and the first motor on the discharging barrel is started to drive the auger fixed at its output end to rotate, so that the water-based ink flowing downward from the stirring tank is stirred by the auger in the discharging barrel, and the stirring of a plurality of stirring rods on the lower surface of the stirring paddle is combined to achieve the purpose of stirring the water-based ink discharging. Compared with the prior art, the discharging barrel and the auger are adopted as the stirring structure of the water-based ink discharging stage, which solves the problem that the water-based ink in the prior art is left to stand for stratification in the stirring tank. The problem of poor discharging effect is caused. At the same time, two groups of hollow plates and L-shaped scrapers are arranged on the upper surface of the stirring paddle, and correspond to the dispersion disk with a number of through holes arranged in the stirring tank. When the water-based ink raw materials are added, as the stirring paddle rotates, the two groups of hollow plates and L-shaped scrapers can break up and mix the solid and liquid water-based ink raw materials, and enter the lower part of the inner side of the stirring tank through the several through holes of the dispersion disk, and combine with the several stirring rods on the lower surface of the stirring paddle to achieve the purpose of secondary mixing, thereby effectively improving the mixing effect of the water-based ink. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic structural diagram of a mixing device for producing water-based ink according to the utility model;

[0016] Figure 2 This is a schematic diagram of the stirring paddle structure of a mixing device for producing water-based ink according to the utility model;

[0017] Figure 3 The utility model is a schematic diagram of the main liquid spray nozzle structure of a mixing device for producing water-based ink.

[0018] Legend:

[0019] 1. Mixing tank; 2. Bracket; 3. Support; 4. Discharge nozzle; 5. Valve; 6. Discharge barrel; 7. First motor; 8. Auger; 9. Discharge nozzle; 10. Feed nozzle; 11. Mounting frame; 12. Second motor; 13. Liquid supply pipe; 14. Main liquid spray nozzle; 15. Stirring paddle; 16. Dispersing disk; 17. Hollow plate; 18. L-shaped scraper; 19. Stirring rod; 20. Triangular head; 21. V-shaped recessed part; 22. Auxiliary liquid spray nozzle. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] According to an embodiment of the utility model, a mixing device for producing water-based ink is provided.

[0022] The present invention is now further described in conjunction with the accompanying drawings and specific implementation methods. Figure 1-3 As shown, according to an embodiment of the utility model, a mixing device for producing water-based ink comprises a stirring tank 1, a mounting frame 11 is welded on the top of the stirring tank 1, and a second motor 12 is fixedly installed on the mounting frame 11 by bolts, an output end of the second motor 12 passes through the stirring tank 1 and is fixedly connected to a stirring paddle 15, and two L-shaped scrapers 18 are fixedly connected to the upper surface of the stirring paddle 15, and a hollow plate 17 is welded inside each L-shaped scraper 18 of the stirring paddle 15, a dispersion plate 16 with a plurality of through holes is welded on the upper inner side of the stirring tank 1, and the dispersion plate 16 is in contact with the L-shaped scraper 18 of the stirring paddle 15, a plurality of stirring rods 19 are fixedly connected to the lower surface of the stirring paddle 15, and a triangular head 20 is integrally provided at the end of each stirring rod 19 away from the stirring paddle 15, and a V-shaped recessed portion 21 is provided in the middle of the triangular head 20 of each stirring rod 19, a discharge nozzle 4 is connected to the bottom of the stirring tank 1, and the bottom of the discharge nozzle 4 is connected to the discharge nozzle 4. The barrel 6, one end of the discharge barrel 6 is fixedly connected with the first motor 7, and the output end of the first motor 7 passes through the discharge barrel 6 and is fixedly connected with an auger 8, the other end of the discharge barrel 6 is connected with a discharge nozzle 9, the upper left side of the stirring tank 1 is connected with a feed nozzle 10, and the upper left side of the stirring tank 1 is interspersed with a liquid supply pipe 13, the end of the liquid supply pipe 13 extending to the inside of the stirring tank 1 is connected with a main liquid spray nozzle 14, and the lower surface of the main liquid spray nozzle 14 is connected with an auxiliary liquid spray nozzle 22, wherein, for the first motor 7 and the second motor 12, the control mode of the utility model is to control by manually starting and closing the switch, the wiring diagram of the power element and the provision of power supply belong to the common knowledge in the field, and the utility model is mainly used to protect mechanical devices, so the utility model will not explain the control mode and wiring arrangement in detail, the center of the dispersion disk 16 is embedded with a bearing, and the bearing is sleeved with the stirring paddle 15 to facilitate the rotation of the stirring paddle 15 and maintain the sealing of the dispersion disk 16;

[0023] In one embodiment, the spiral blades on the auger 8 are in contact with the inner wall of the discharge barrel 6, and the discharge barrel 6 is tilted relative to the stirring tank 1. The tilted installation of the discharge barrel 6 is helpful to ensure the adequacy of the discharge of the aqueous ink.

[0024] In one embodiment, a bracket 2 is welded on the lower surface of the mixing tank 1 , and the bracket 2 is composed of a plurality of pillars 3 and a metal support ring welded at the bottom thereof. The bracket 2 is provided to increase the supporting effect of the mixing tank 1 .

[0025] In one embodiment, two auxiliary liquid spray nozzles 22 are provided, and the two auxiliary liquid spray nozzles 22 are inclined relative to the main liquid spray nozzle 14. By setting the main liquid spray nozzle 14 and the two auxiliary liquid spray nozzles 22, the liquid aqueous ink raw material or water is diverted to achieve the purpose of expanding the feeding range.

[0026] In one embodiment, two groups of hollow plates 17 and L-shaped scrapers 18 are provided, and the two groups of hollow plates 17 and L-shaped scrapers 18 are symmetrical about the vertical center line of the stirring paddle 15. Through the provision of the two groups of hollow plates 17 and L-shaped scrapers 18, they can cooperate with the dispersion disk 16 to achieve the purpose of premixing solid and liquid aqueous ink raw materials, wherein the hollow plate 17 is composed of a metal plate and a plurality of through holes opened on its surface.

[0027] In one embodiment, a valve 5 is installed on the surface of the discharge nozzle 4, and the discharge nozzle 4 is vertically arranged with respect to the stirring tank 1. By setting the valve 5, the valve 5 can be opened as needed to achieve the purpose of facilitating the discharge of the aqueous ink.

[0028] Working principle:

[0029] When in use, firstly, solid aqueous ink raw materials are put into the stirring tank 1 through the feed nozzle 10, and then the liquid aqueous ink raw materials are sprayed into the stirring tank 1 through the main liquid spray nozzle 14 and the auxiliary liquid spray nozzle 22 of the liquid supply pipe 13, and then the second motor 12 is started to drive the stirring paddle 15 fixed at its output end to rotate. As the stirring paddle 15 rotates, the two groups of hollow plates 17 and the L-shaped scraper 18 arranged on the upper surface of the stirring paddle 15 can disperse and mix the solid and liquid aqueous ink raw materials, and enter the lower part of the inner side of the stirring tank 1 through the several through holes of the dispersion plate 16, and then the several stirring paddles 15 on the lower surface of the stirring paddle 15 can disperse and mix the solid and liquid aqueous ink raw materials. The liquid aqueous ink raw materials are mixed, and the triangular head 20 and the V-shaped recessed portion 21 arranged at the end of the stirring rod 19 can increase the stirring range of the stirring rod 19 and improve the mixing effect of the aqueous ink. When discharging, by starting the first motor 7 on the discharge barrel 6, the first motor 7 drives the auger 8 fixed at its output end to rotate, so that the aqueous ink flowing downward from the stirring tank 1 is stirred by the auger 8 in the discharge barrel 6, combined with the stirring of several stirring rods 19 on the lower surface of the stirring paddle 15, the purpose of stirring the aqueous ink discharge is achieved until the aqueous ink is discharged from the discharge nozzle 9 at the tail end of the discharge barrel 6.

[0030] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A mixing device for producing water-based ink, comprising a stirring tank (1), characterized in that: A mounting frame (11) is welded to the top of the stirring tank (1), and a second motor (12) is fixedly mounted on the mounting frame (11) by means of bolts; an output end of the second motor (12) passes through the stirring tank (1) and is fixedly connected to a stirring paddle (15); two L-shaped scrapers (18) are fixedly connected to the upper surface of the stirring paddle (15), and a hollow plate (17) is welded to the inner side of each L-shaped scraper (18) of the stirring paddle (15); a dispersion plate (16) with a plurality of through holes is welded to the upper inner side of the stirring tank (1), and the dispersion plate (16) is in contact with the L-shaped scraper (18) of the stirring paddle (15); a plurality of stirring rods (19) are fixedly connected to the lower surface of the stirring paddle (15), and a triangular head (17) is integrally provided at one end of each stirring rod (19) away from the stirring paddle (15). 20), and a V-shaped recessed portion (21) is provided in the middle of the triangular head (20) of each stirring rod (19), the bottom of the stirring tank (1) is connected to a discharge nozzle (4), and the bottom of the discharge nozzle (4) is connected to a discharge barrel (6), one end of the discharge barrel (6) is fixedly connected to a first motor (7), and the output end of the first motor (7) passes through the discharge barrel (6) and is fixedly connected to an auger (8), the other end of the discharge barrel (6) is connected to a discharge nozzle (9), the upper left side of the stirring tank (1) is connected to a feed nozzle (10), and a liquid supply pipe (13) is interspersed on the upper left side of the stirring tank (1), one end of the liquid supply pipe (13) extending to the inside of the stirring tank (1) is connected to a main liquid spray nozzle (14), and the lower surface of the main liquid spray nozzle (14) is connected to an auxiliary liquid spray nozzle (22).

2. The mixing device for producing water-based ink according to claim 1, characterized in that: The spiral blades on the auger (8) are in contact with the inner wall of the discharge barrel (6), and the discharge barrel (6) is arranged to be inclined relative to the stirring tank (1).

3. The mixing device for producing water-based ink according to claim 1, characterized in that: A bracket (2) is welded on the lower surface of the stirring tank (1), and the bracket (2) is composed of a plurality of pillars (3) and a metal support ring welded at the bottom thereof.

4. The mixing device for producing water-based ink according to claim 1, characterized in that: Two auxiliary liquid spray nozzles (22) are provided, and both auxiliary liquid spray nozzles (22) are arranged obliquely with respect to the main liquid spray nozzle (14).

5. The mixing device for producing water-based ink according to claim 1, characterized in that: The hollow plates (17) and L-shaped scrapers (18) are provided in two groups, and the two groups of hollow plates (17) and L-shaped scrapers (18) are symmetrical about the vertical center line of the stirring paddle (15).

6. The mixing device for producing water-based ink according to claim 1, characterized in that: A valve (5) is installed on the surface of the discharge nozzle (4), and the discharge nozzle (4) is arranged vertically with respect to the stirring tank (1).

Citation Information

Patent Citations

  • Adaptation water -based ink's beauty expects synthesizer

    CN208372991U