Five-axis type quartz sand grinding and shaping machine

By designing a five-axis quartz sand grinding and shaping machine, the grinding parameters and heating plate position are automatically adjusted, which solves the problems of low grinding efficiency and slow discharge speed in the existing technology, and improves the shaping efficiency and equipment applicability of quartz sand .

CN222325320UActive Publication Date: 2025-01-10HEBEI YUEXIN SILICON NEW MATERIALS CO LTD +2
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Patent Information

Application Number
CN202420940297.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-02
Publication Date
2025-01-10
Estimated Expiration
2034-05-02

AI Technical Summary

Technical Problem

The existing quartz sand shaping machines cannot automatically adjust the grinding parameters, resulting in low grinding efficiency and slow discharge speed, which cannot meet the plastic surgery requirements of different specifications of quartz sand.

Method used

A five-axis quartz sand grinding machine is designed, which adopts a plastic box, plastic shaft, plastic blade, mounting plate, gear, heating assembly and discharge assembly. By automatically adjusting the distance between plastic blades and heating plate The position allows automatic shaping and efficient discharge of quartz sand of different specifications.

Benefits of technology

It improves the grinding efficiency and discharge speed of quartz sand, reduces waste of raw materials, and enhances the applicability and production efficiency of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a five-axis type quartz sand grinding shaper, which relates to the technical field of quartz sand shaping and comprises a shaping box for containing quartz sand, a plurality of shaping shafts are arranged in the shaping box, shaping fan blades are arranged on the shaping shafts, and the shaping fan blades are driven to drive the quartz sand to move in the shaping box to complete shaping. A discharging assembly is arranged at the lower end of the shaping box and automatically pushes out sand in the shaping box to complete discharging of quartz sand, multiple sets of shaping shafts arranged at the upper end of the shaping box automatically move, the distance between multiple sets of fan blades is changed, then the moving speed of the quartz sand in the shaping box is changed, and the impact strength of the quartz sand is changed. And different shaping effects are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of quartz sand shaping, in particular to a five-axis quartz sand grinding and shaping machine. Background Art

[0002] Quartz sand is commonly used in the manufacture of glass, ceramics, casting, abrasives and other fields, so its shape and quality are crucial to the performance and quality of the final product. Quartz sand shaping directly affects the quality and performance of the final product. Different products have different requirements for the shape, size and uniformity of quartz sand, so shaping can ensure that the quartz sand meets the quality standards of the product and improve the stability and reliability of the product. Good quartz sand shaping can improve production efficiency. The shaping process can make the quartz sand particles more uniform and consistent, reduce the defective rate in the production process, and make the quartz sand easier to process and handle, saving time and cost.

[0003] The Chinese utility model patent with publication number CN2359049Y discloses a quartz sand shaping machine. This device is provided with a grinding liner in the grinding ball. By driving the grinding ball to move along the longitudinal axis and the horizontal axis, the service life of the shaping machine is improved and the grinding speed is improved. However, this device cannot automatically adjust the grinding parameters, and the discharge speed of the shaped quartz sand is low, which reduces the grinding efficiency of the quartz sand. Summary of the invention

[0004] In order to overcome the deficiencies in the above-mentioned prior art, the purpose of the utility model is to provide a five-axis quartz sand grinding and shaping machine, which improves the grinding efficiency while increasing the quartz sand discharge speed, and automatically shapes quartz sand of different specifications.

[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a five-axis quartz sand grinding and shaping machine, including a shaping box, a shaping shaft 1 is rotatably arranged at the lower end of the shaping box, a shaping fan blade 1 is arranged on the shaping shaft 1, a mounting plate is slidably arranged inside the shaping box, a plurality of groups of shaping shafts 2 are rotatably arranged on the mounting plate, a shaping fan blade 2 is arranged on the shaping shaft 2, the mounting plate adjusts the distance between the shaping fan blade 2 and the shaping fan blade 1, a discharge pipe is arranged at the lower end of the shaping box, the discharge pipe is used for discharging, and a heating component and a discharge component are also arranged on the shaping box.

[0006] Furthermore, gear three is coaxially arranged on the multiple groups of shaping shafts two, gear four is rotatably arranged on the mounting plate, and gear four is meshed with gear three.

[0007] Furthermore, a feed port is provided on the side of the shaping box, and a plurality of feed wheels are rotatably provided on the feed port.

[0008] Furthermore, a baffle is slidably provided on the shaping box, and the baffle is used to block between the shaping box and the feed port.

[0009] Furthermore, a sliding column is provided on the side of the shaping box, and the heating component is slidably installed on the sliding column. The heating component includes a heating plate, and a mounting frame is provided on the heating plate. A vibration plate is slidably provided on the mounting frame, and the vibration plate knocks the shaping box.

[0010] Furthermore, the discharging assembly includes a moving block, which is slidably installed in the shaping box, and an inclined plate is arranged on the moving block, and a push plate is slidably arranged on the moving block, and the push plate pushes the quartz sand on the inclined plate.

[0011] Compared with the prior art, the utility model has the following beneficial effects: the utility model automatically adjusts the distance between multiple groups of shaping blades, automatically adjusts the shaping specifications of quartz sand, improves the applicability of the utility model, and automatically collects the quartz sand in the shaping box to avoid quartz sand remaining in the molding box and causing waste of raw materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a left view of the overall structure of the utility model.

[0013] Figure 2 for Figure 1 Schematic diagram of the structure in the AA direction.

[0014] Figure 3 It is a schematic diagram of the overall structure of the utility model.

[0015] Figure 4 It is a cross-sectional view of the structure of the utility model.

[0016] Figure 5 It is a partial structural sectional view of the utility model.

[0017] Figure markings: 1-shaping box; 2-support seat; 3-discharging pipe; 4-gear one; 5-gear two; 6-heating plate; 7-feed port; 8-sliding column; 9-shaping shaft one; 10-shaping blade one; 11-mounting frame; 12-cam; 13-vibrating plate; 14-feed wheel; 15-mounting plate; 16-gear three; 17-shaping shaft two; 18-shaping blade two; 19-baffle; 20-gear four; 21-moving block; 22-inclined plate; 23-push plate. DETAILED DESCRIPTION

[0018] refer to Figures 1 to 5A five-axis quartz sand grinding and shaping machine is shown, comprising a shaping box 1, wherein a shaping axis 9 and four groups of shaping axes 17 are arranged inside the shaping box 1, and shaping blades 10 and 18 are arranged on the shaping axis 9 and the shaping axis 17 respectively. When the shaping blades 10 and the shaping blades 18 rotate, the quartz sand in the shaping box 1 is driven to collide with each other for shaping, and the distance between the shaping blades 10 and the shaping blades 18 is automatically adjusted. According to different shaping requirements, the equipment is automatically adjusted. A moving block 21 is arranged at the lower end of the shaping box 1 to increase the feeding speed of the quartz sand after the shaping is completed. A heating plate 6 is slidingly arranged on the outer side of the shaping box 1, and the heating plate 6 ensures that the temperature in the shaping box 1 is suitable for the shaping of the quartz sand.

[0019] A five-axis quartz sand grinding and shaping machine also includes a support base 2 installed at the bottom of a shaping box 1, the support base 2 is used to support the shaping box 1, a sliding column 8 is arranged on the side of the shaping box 1, a heating plate 6 is slidably arranged on the sliding column 8, an opening is arranged on the heating plate 6, a mounting frame 11 is arranged on the side of the heating plate 6, a vibration plate 13 is slidably arranged on the mounting frame 11, a spring is arranged between the mounting frame 11 and the vibration plate 13, a cam 12 is rotatably arranged on the mounting frame 11, and the cam 12 drives the vibration plate 13 to move back and forth when rotating, and the vibration plate 13 knocks the shaping box 1 when reciprocating to prevent the quartz sand in the shaping box 1 from adhering to the inner wall of the shaping box 1, and the heating plate 6 heats the shaping box 1 to ensure that the temperature in the shaping box 1 is suitable for the shaping work of the quartz sand.

[0020] A feed port 7 is also provided on the side of the shaping box 1, and the feed port 7 is used to put quartz sand into the shaping box 1. Two sets of feed wheels 14 are rotatably provided inside the feed port 7. When the feed wheels 14 are driven to rotate, the feed wheels 14 drive the quartz sand in the feed port 7 to enter the shaping box 1 for shaping. A baffle 19 is slidably provided inside the shaping box 1, and the baffle 19 separates the feed port 7 from the shaping box 1. When the baffle 19 descends, the partition between the shaping box 1 and the feed port 7 is opened, and when the baffle 19 rises, the partition between the shaping box 1 and the feed port 7 is completed.

[0021] A discharge pipe 3 is provided at the lower end of the shaping box 1, and the discharge pipe 3 is used to discharge the quartz sand that has been shaped in the shaping box 1. A moving block 21 is slidably provided inside the shaping box 1, and a ramp 22 is provided on the gear four 20 shaping box 1. The ramp 22 pushes the quartz sand inside the shaping box 1. A push plate 23 is slidably provided on the moving block 21. When the push plate 23 moves, the quartz sand on the ramp 22 is pushed down. The ramp 22 and the push plate 23 push the quartz sand to the discharge pipe 3, and then the quartz sand is discharged through the discharge pipe 3.

[0022] A shaping shaft 9 is rotatably provided at the lower end of the shaping box 1, a shaping blade 10 is coaxially provided at the upper end of the shaping shaft 9, a gear 2 5 is coaxially provided at the lower end of the shaping shaft 9, a gear 4 is rotatably provided at the lower end of the shaping box 1, and the gear 4 is meshed with the gear 2 5. A mounting plate 15 is slidably provided inside the shaping box 1, and a gear 4 20 and multiple groups of shaping shafts 2 17 are rotatably provided on the mounting plate 15. A shaping blade 2 18 and a gear 3 16 are provided on the rotating shaft of the shaping shaft 2 17, and the gear 4 20 is meshed with the gear 3 16. When the driving gear 4 20 rotates, the gear 4 20 drives the multiple groups of gears 3 16 to rotate, and the gear 3 16 drives the multiple groups of shaping blades 2 18 to rotate. When the shaping blades 2 18 and the shaping blades 10 rotate at the same time, the quartz sand in the shaping box 1 is driven to move, and the quartz sand collides with each other to complete the shaping.

[0023] Working principle: During operation, the baffle 19 is driven to move and drop. At this time, the partition between the feed port 7 and the shaping box 1 is opened, and the quartz sand to be shaped is placed in the feed port 7. The feed wheel 14 is driven to rotate, and the feed wheel 14 drives the quartz sand in the feed port 7 to enter the shaping box 1. The feed wheel 14 ensures that all the quartz sand in the feed port 7 enters the shaping box 1 to avoid waste of raw materials. After the placement of the quartz sand is completed, the baffle 19 is driven to rise in the shaping box 1, and the baffle 19 separates the feed port 7 from the shaping box 1.

[0024] When shaping the quartz sand, the driving gear four 20 and the gear one 4 rotate, the gear four 20 drives multiple groups of gear three 16 to rotate, the gear three 16 drives multiple groups of shaping shafts 2 17 to rotate, when the shaping shaft 2 17 rotates, it drives multiple groups of shaping blades 2 18 to rotate, the gear one 4 drives the gear two 5 to rotate, the gear two 5 drives the shaping shaft one 9 to rotate, the shaping shaft one 9 drives the shaping blade one 10 to rotate, at this time, the shaping blade one 10 and the shaping blade two 18 rotate to drive the quartz sand to move in the shaping box 1, the quartz sands collide with each other, and the shaping of the quartz sand is achieved.

[0025] When the quartz sand is being shaped, it is necessary to maintain the temperature in the shaping box 1 to ensure the shaping effect of the quartz sand, start the heating plate 6, the heating plate 6 heats the shaping box 1, drive the heating plate 6 to slide on the sliding column 8, change the position of the heating plate 6 on the shaping box 1, realize heating of various parts of the shaping box 1, and ensure the uniformity of heating of the shaping box 1.

[0026] At the same time, in order to prevent part of the quartz sand from adhering to the inner wall of the shaping box 1, the cam 12 is driven to rotate, and the cam 12 drives the vibration plate 13 to slide back and forth on the mounting frame 11. When the vibration plate 13 slides back and forth, it knocks on the shaping box 1 to make the quartz sand on the inner wall of the shaping box 1 fall off.

[0027] When the quartz sand shaping specifications need to be changed, the mounting plate 15 slides in the shaping box 1, and the mounting plate 15 drives multiple groups of shaping blades 2 18 to move, changing the distance between the shaping blades 2 18 and the shaping blades 1 10, changing the impact force between the sands, and achieving different shaping effects.

[0028] After the shaping of the quartz sand is completed, the moving block 21 is driven to slide inside the shaping box 1, the moving block 21 drives the inclined plate 22 to move, the inclined plate 22 pushes the quartz sand inside the shaping box 1 to move, and pushes the quartz sand into the discharge pipe 3 for discharge. At the same time, the push plate 23 is driven to slide in the moving block 21, and the push plate 23 pushes the quartz sand on the inclined plate 22 into the discharge pipe 3 to ensure the collection effect of the quartz sand.

[0029] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any minor modifications, equivalent substitutions and improvements made to the above embodiments based on the technical essence of the present invention should be included in the protection scope of the technical solution of the present invention.

Claims

1. A five-axis quartz sand grinding and shaping machine, comprising a shaping box (1), characterized in that: A shaping shaft 1 (9) is rotatably provided at the lower end of the shaping box (1), and a shaping blade 1 (10) is provided on the shaping shaft 1 (9). A mounting plate (15) is slidably provided inside the shaping box (1), and a plurality of shaping shafts 2 (17) are rotatably provided on the mounting plate (15), and a shaping blade 2 (18) is provided on the shaping shaft 2 (17). The mounting plate (15) adjusts the distance between the shaping blade 2 (18) and the shaping blade 1 (10). A discharge pipe (3) is provided at the lower end of the shaping box (1), and the discharge pipe (3) is used for discharging materials. A heating component and a discharge component are also provided on the shaping box (1).

2. A five-axis quartz sand grinding and shaping machine according to claim 1, characterized in that: Gear three (16) is coaxially arranged on the plurality of shaping shafts two (17), and gear four (20) is rotatably arranged on the mounting plate (15), and the gear four (20) is meshed with gear three (16).

3. The five-axis quartz sand grinding and shaping machine according to claim 1, characterized in that: A feed port (7) is arranged on the side of the shaping box (1), and a plurality of groups of feed wheels (14) are rotatably arranged on the feed port (7).

4. The five-axis quartz sand grinding and shaping machine according to claim 1, characterized in that: A baffle (19) is slidably provided on the shaping box (1), and the baffle (19) blocks between the shaping box (1) and the feed port (7).

5. The five-axis quartz sand grinding and shaping machine according to claim 1, characterized in that: The shaping box (1) is provided with a sliding column (8) on the side, the heating component is slidably mounted on the sliding column (8), the heating component comprises a heating plate (6), a mounting frame (11) is provided on the heating plate (6), a vibration plate (13) is slidably mounted on the mounting frame (11), and the vibration plate (13) knocks the shaping box (1).

6. The five-axis quartz sand grinding and shaping machine according to claim 1, characterized in that: The discharging assembly comprises a moving block (21), the moving block (21) is slidably mounted in the shaping box (1), an inclined plate (22) is arranged on the moving block (21), a push plate (23) is slidably mounted on the moving block (21), and the push plate (23) pushes the quartz sand on the inclined plate (22).

Citation Information

Patent Citations

  • Guartz sand grinder

    CN2359049Y