Quartz sand scrubbing machine
Through the design of the multi-gear system and mixing tray, the scrubbing efficiency of quartz sand is improved, the problem of low single-axis stirring efficiency is solved, and the equipment disassembly and maintenance is simplified, achieving efficient quartz sand treatment and equipment maintenance.
Patent Information
- Application Number
- CN202421109569.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-21
AI Technical Summary
The existing quartz sand scrubber is scrubbed through a single-axis mixing rod, resulting in low efficiency, long working time and reduced efficiency.
A quartz sand scrubber is designed, adopting a multi-gear system, including a rotating shaft, a large gear, a middle gear, a pinion and a mixing disk. The rotating shaft is driven by a motor to drive the gear system to rotate, combining the stirring disk and a raised ball to improve scrubbing. Efficiency and easy equipment removal and maintenance through snap ring and latch design.
It improves the processing efficiency of quartz sand, solves the problem of time-consuming and labor-intensive single-axis scrubbing, improves work efficiency, and simplifies the disassembly and maintenance process of equipment, improving maintainability and use efficiency.
Smart Images

Figure CN222325937U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of quartz sand, in particular to a quartz sand scrubbing machine. Background Art
[0002] A quartz sand scrubber is a device or machine that is specifically used to clean and process quartz sand. This machine places the quartz sand in the cleaning area through a specific structure and movement mode, and uses actions such as rotation and stirring, as well as possible spraying, brushing, etc. to thoroughly clean and scrub the quartz sand to meet specific processing requirements and quality standards;
[0003] After searching, the Chinese patent with the announcement number: CN220716993U discloses a scrubbing machine for cleaning quartz sand. The patent records that by setting a positioning frame, a positioning plug-in and a traction component, the blades can be easily replaced separately while ensuring the fixing strength of the blades and the stirring rod when in use, without the need to manually replace the stirring rod as a whole, thereby effectively saving costs.
[0004] In this solution, although the effect of separate disassembly is achieved, the device only scrubs through a single axis in conjunction with a stirring rod. However, the single axis efficiency is low, which causes the device to take a long time to scrub the quartz sand, thereby greatly reducing the work efficiency. In order to solve this technical problem, the utility model proposes a quartz sand scrubbing machine. Summary of the invention
[0005] 1. Technical issues to be resolved
[0006] In this solution, although the effect of separate disassembly is achieved, the device only scrubs through a single axis in conjunction with a stirring rod. However, the single axis efficiency is low, which causes the device to take a long time to scrub the quartz sand, thereby greatly reducing the work efficiency. In order to solve this technical problem, the utility model proposes a quartz sand scrubbing machine.
[0007] (II) Technical solution
[0008] To achieve the above purpose, the utility model is implemented through the following technical scheme: a quartz sand scrubbing machine, including a scrubbing bucket, a shell is provided on the top of the scrubbing bucket, a motor is fixedly connected to the top of the shell, a rotating shaft is fixedly connected to the output end of the motor, and a large gear is fixedly connected to the upper part of the rotating shaft, and a gear ring is provided on the top of the inside of the scrubbing bucket, and three inner rods are provided inside the scrubbing bucket, and the tops of the inner rods on both sides are fixedly connected to middle gears, and the outside of the inner rods is fixedly connected to small gears, and the small gears are located below the middle gears, and a stirring disk is provided on the outer wall of the bottom of the rotating shaft, and a plurality of scrubbing grooves are provided inside the stirring disk, and a plurality of connecting sleeves are rotatably connected to the outer wall of the bottom of the inner rod, and a rotating plate is fixedly connected to the outer walls on both sides of the connecting sleeve, and a plurality of raised balls are provided on the outer wall of the rotating plate, and the stirring disk and the rotating plate are both rotatably connected to the inside of the scrubbing bucket.
[0009] Preferably, the middle gear and the large gear are in the same horizontal plane, and the middle gear is meshingly connected to the outer wall of the large gear, and the small gear is meshingly connected to the inner wall of the gear ring.
[0010] Preferably, the lower wall of the gear ring is fixedly connected with a plurality of second latches, and a plurality of inner grooves are opened inside the top of the scrubbing bucket, and the inner grooves correspond to the second latches, and the inner grooves are slidably connected inside the inner grooves.
[0011] Preferably, the outer wall of the scrubbing bucket is fixedly connected with an outer ring, the bottom wall of the outer shell is fixedly connected with a plurality of latches, and a plurality of grooves are opened inside the top wall of the clamping ring, and the latches correspond to the grooves, and the latches are slidably connected in the grooves.
[0012] Preferably, a pair of clamping rings are slidably connected to the outer wall of the rotating shaft, and the stirring disk is fixedly connected to the clamping rings, and the clamping rings are fixedly connected to the rotating shaft by screws.
[0013] Preferably, a feed inlet is provided at the top of the outer shell, a water inlet is provided on the other side of the top of the outer shell, a discharge pipe is fixedly connected to the bottom of the scrubbing bucket, a valve is fixedly provided on the outer wall of the discharge pipe, the discharge pipe passes through the valve and extends to the interior of the scrubbing bucket, and a bracket is fixedly connected to the outside of the scrubbing bucket.
[0014] (III) Beneficial effects
[0015] The utility model provides a quartz sand scrubbing machine, which has the following beneficial effects:
[0016] (1) The motor drives the rotating shaft to rotate, and the rotating shaft drives the large gear to rotate, and then drives the middle gear to rotate in the same direction. The middle gear is connected to the small gear, so that the small gear moves in a circle around the gear ring. The rotation of the rotating shaft and the middle gear drives the inner rod and the stirring disk to rotate. The stirring disk and the scrubbing trough scrub and stir the quartz sand. The raised balls increase the scrubbing effect. This system improves the efficiency of quartz sand processing, solves the problem of time-consuming and labor-intensive single-axis scrubbing of traditional scrubbing equipment, and improves work efficiency.
[0017] (2) The outer shell is fixed to the scrubbing bucket by means of a retaining ring and screws. The first latch allows the outer shell to be easily removed from the groove, thereby disassembling the outer shell. The design of the outer ring and the second latch allows the gear ring in the inner groove to be quickly removed, facilitating the replacement and maintenance of the gear ring and related components. This design improves the maintainability and efficiency of the equipment and solves the problem of difficult disassembly of traditional equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the internal structure of the housing of the utility model;
[0020] Figure 3 This is a schematic diagram of the internal structure of the scrubbing bucket of the utility model;
[0021] Figure 4 This is a schematic diagram of the top structure of the outer ring of the utility model.
[0022] In the figure: 1. scrubbing bucket; 2. outer shell; 3. motor; 4. rotating shaft; 5. large gear; 6. medium gear; 7. small gear; 8. inner rod; 9. stirring plate; 10. scrubbing tank; 11. connecting sleeve; 12. rotating plate; 13. raised ball; 14. gear ring; 15. retaining ring; 16. screw; 17. pin one; 18. outer ring; 19. groove; 20. pin two; 21. inner groove; 22. feed inlet; 23. water inlet; 24. discharge pipe; 25. valve; 26. bracket. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0024] See also Figure 1-4 , the utility model provides a technical solution:
[0025] Embodiment 1: A quartz sand scrubbing machine comprises a scrubbing bucket 1, a shell 2 is arranged on the top of the scrubbing bucket 1, a motor 3 is fixedly connected to the top of the shell 2, a rotating shaft 4 is fixedly connected to the output end of the motor 3, and a large gear 5 is fixedly connected to the upper part of the rotating shaft 4, and a gear ring 14 is arranged on the top of the scrubbing bucket 1, and three inner rods 8 are arranged inside the scrubbing bucket 1, and the tops of the inner rods 8 on both sides are fixedly connected to the middle gear 6, and the outer part of the inner rod 8 is fixedly connected to the small gear 7, and the small gear 7 is located below the middle gear 6, and the middle gear 6 is connected to the inner rod 8. The large gear 5 is in the same horizontal plane, and the middle gear 6 is meshedly connected to the outer wall of the large gear 5, and the small gear 7 is meshedly connected to the inner wall of the gear ring 14. A stirring disk 9 is provided on the outer wall of the bottom of the rotating shaft 4, and a plurality of scrubbing grooves 10 are provided inside the stirring disk 9. At the same time, a plurality of connecting sleeves 11 are rotatably connected to the outer wall of the bottom of the inner rod 8, and a rotating plate 12 is fixedly connected to the outer walls on both sides of the connecting sleeve 11, and a plurality of protruding balls 13 are provided on the outer wall of the rotating plate 12. The stirring disk 9 and the rotating plate 12 are both rotatably connected to the inside of the scrubbing bucket 1.
[0026] When the motor 3 on the top of the shell 2 is started, the power of the motor 3 causes the rotating shaft 4 to start rotating, which in turn drives the large gear 5 to rotate. While the large gear 5 rotates, it also drives the three middle gears 6 on the outer wall to rotate in the same direction. These middle gears 6 are connected to the small gear 7. The small gear 7 is positioned at the upper limit of the ring gear 14. At the same time, the middle gear 6 performs a circular motion around the ring gear 14. The rotation of the rotating shaft 4 and the middle gear 6 causes the stirring disk 9 and the inner rod 8 to start rotating. The stirring disk 9 and the scrubbing groove 10 scrub the quartz sand. The inner rod 8 drives the rotating plate 12 on the connecting sleeve 11 to start stirring the quartz sand. The action of the raised ball 13 makes the scrubbing operation more efficient. This synergistic effect greatly improves the work efficiency and solves the problem of time-consuming and labor-intensive traditional single-axis scrubbing equipment.
[0027] Embodiment 2: The difference between this embodiment and embodiment 1 is that, among them, the lower wall of the gear ring 14 is fixedly connected with a plurality of latches 20, and at the same time, a plurality of inner grooves 21 are opened inside the top of the scrubbing bucket 1, and the inner grooves 21 correspond to the latches 20, and at the same time, the inner grooves 21 are slidably connected in the inner grooves 21, the outer wall of the scrubbing bucket 1 is fixedly connected with an outer ring 18, and the bottom wall of the shell 2 is fixedly connected with a plurality of latches 17, and at the same time, a plurality of grooves 19 are opened inside the top wall of the snap ring 15, and the latches 17 correspond to the grooves 19, and at the same time, the latches 17 are slidably connected in the inner grooves 21. In the groove 19, a pair of clamping rings 15 are slidably connected to the outer wall of the rotating shaft 4, and the stirring plate 9 is fixedly connected to the clamping ring 15. At the same time, the clamping ring 15 is fixedly connected to the rotating shaft 4 by screws 16. A feed inlet 22 is opened at the top of the outer shell 2, and a water inlet 23 is opened on the other side of the top of the outer shell 2. At the same time, a discharge pipe 24 is fixedly connected to the bottom of the scrubbing bucket 1, and a valve 25 is fixedly set on the outer side wall of the discharge pipe 24. At the same time, the discharge pipe 24 penetrates the valve 25 and extends to the inside of the scrubbing bucket 1, and a bracket 26 is fixedly connected to the outside of the scrubbing bucket 1.
[0028] Quartz sand is put into the scrubbing bucket 1 through the feed port 22, and water is added to the water inlet 23 to form a stirring and mixing environment. When the internal parts of the scrubbing bucket 1 need to be repaired or replaced, the outer shell 2 can be easily disassembled by taking it out from the inside of the groove 19 through the latch 1 17, and then pulling the outer shell 2 off the outer ring 18. Then, the gear ring 14 is removed from the scrubbing bucket 1 by pulling up the gear ring 14, and the gear ring 14 is taken out from the inner groove 21 using the latch 2 20. This design makes it quick and easy to replace and repair the internal parts of the scrubbing bucket 1. After scrubbing, the quartz sand flows out through the discharge pipe 24, and the discharge process can be controlled by the valve 25.
[0029] During operation, when the staff needs to scrub the quartz sand, the quartz sand is put into the scrubbing bucket 1 through the feed port 22, and then water is added to the scrubbing bucket 1 through the water inlet 23. At this time, the motor 3 on the top of the outer shell 2 is started, and the rotating shaft 4 is driven to rotate under the action of the motor 3. The large gear 5 is driven to rotate by the rotation of the rotating shaft 4. At this time, the large gear 5 will rotate in the same direction as the three middle gears 6 on the outer wall, and when the middle gear 6 rotates, it will be limited by the small gear 7 on the ring gear 14, and the middle gear 6 will rotate while performing a circular motion around the ring gear 14. At the same time, the rotation of the rotating shaft 4 and the middle gear 6 will drive the stirring plate 9 and the inner rod 8 to rotate. At this time, the stirring plate 9 and the scrubbing tank 10 will scrub the quartz sand, and the rotation of the inner rod 8 will drive the connecting sleeve 11 The rotating plate 12 rotates and starts to stir the quartz sand, and at the same time cooperates with the raised ball 13 to achieve a more efficient scrubbing operation. Through their cooperation, the work efficiency is greatly improved, and the problem of time-consuming and labor-intensive single-axis scrubbing in traditional devices is solved. When the internal parts of the scrubbing bucket 1 need to be repaired or replaced, the outer shell 2 can be taken out from the inside of the groove 19 through the pin 17, so that the outer shell 2 can be removed from the outer ring 18, and then by pulling up the ring gear 14, the ring gear 14 is taken out from the inner groove 21 through the pin 20, so that the ring gear 14 can be removed from the scrubbing bucket 1. Through their cooperation, the internal parts of the scrubbing bucket 1 can be quickly replaced and repaired. After scrubbing is completed, the quartz sand flows out through the discharge pipe 24, and the discharge can be controlled by the valve 25.
[0030] It should be noted that, in this document, relational terms such as first and second, etc. are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations.
Claims
1. A quartz sand scrubbing machine, characterized in that: The invention comprises a scrubbing bucket (1), wherein a shell (2) is arranged on the top of the scrubbing bucket (1), a motor (3) is fixedly connected to the top of the shell (2), a rotating shaft (4) is fixedly connected to the output end of the motor (3), and a large gear (5) is fixedly connected to the upper part of the rotating shaft (4), and a gear ring (14) is arranged on the top of the scrubbing bucket (1), and three inner rods (8) are arranged inside the scrubbing bucket (1), and the tops of the inner rods (8) on both sides are fixedly connected to middle gears (6), and the outer parts of the inner rods (8) are fixedly connected to small gears ( 7), the pinion (7) is located below the middle gear (6), the bottom outer wall of the rotating shaft (4) is provided with a stirring disc (9), and a plurality of scrubbing grooves (10) are provided inside the stirring disc (9), and the bottom outer wall of the inner rod (8) is rotatably connected to a plurality of connecting sleeves (11), the outer walls on both sides of the connecting sleeve (11) are fixedly connected to a rotating plate (12), and the outer wall of the rotating plate (12) is provided with a plurality of protruding balls (13), and the stirring disc (9) and the rotating plate (12) are both rotatably connected inside the scrubbing bucket (1).
2. A quartz sand scrubbing machine according to claim 1, characterized in that: The middle gear (6) and the large gear (5) are in the same horizontal plane, and the middle gear (6) is meshedly connected to the outer wall of the large gear (5), and the small gear (7) is meshedly connected to the inner wall of the gear ring (14).
3. A quartz sand scrubbing machine according to claim 1, characterized in that: The lower wall of the gear ring (14) is fixedly connected with a plurality of second latches (20), and a plurality of inner grooves (21) are opened inside the top of the scrubbing bucket (1), and the inner grooves (21) correspond to the second latches (20), and the inner grooves (21) are slidably connected inside the inner grooves (21).
4. A quartz sand scrubbing machine according to claim 1, characterized in that: The outer wall of the scrubbing bucket (1) is fixedly connected to an outer ring (18), the bottom wall of the outer shell (2) is fixedly connected to a plurality of latches (17), and a plurality of grooves (19) are formed inside the top wall of the clamping ring (15), and the latches (17) correspond to the grooves (19), and the latches (17) are slidably connected in the grooves (19).
5. A quartz sand scrubbing machine according to claim 1, characterized in that: A pair of clamping rings (15) are slidably connected to the outer wall of the rotating shaft (4), and the stirring disc (9) is fixedly connected to the clamping rings (15). The clamping rings (15) are fixedly connected to the rotating shaft (4) via screws (16).
6. A quartz sand scrubbing machine according to claim 1, characterized in that: The top of the outer shell (2) is provided with a feed inlet (22), the other side of the top of the outer shell (2) is provided with a water inlet (23), and the bottom of the scrubbing bucket (1) is fixedly connected with a discharge pipe (24), the outer side wall of the discharge pipe (24) is fixedly provided with a valve (25), and the discharge pipe (24) passes through the valve (25) and extends to the inside of the scrubbing bucket (1), and the outside of the scrubbing bucket (1) is fixedly connected with a bracket (26).
Citation Information
Patent Citations
Scrubbing machine for cleaning quartz sand
CN220716993U
Cited By
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