Welding wire cleaning device

By simplifying the mechanical structure of the wire cleaning device and using the motor to drive the cleaning head and gear system, the complex structure of the existing device is solved, and the wire cleaning effect is achieved with a lower cost, easy maintenance and easy operation.

CN222325954UActive Publication Date: 2025-01-10CHANGZHOU ZHENGYANG WELDING MATERIAL CO LTD
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Patent Information

Application Number
CN202323098050.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-11-16
Publication Date
2025-01-10
Estimated Expiration
2033-11-16

AI Technical Summary

Technical Problem

The existing wire cleaning device has a complex structure, which increases the cost and failure rate of equipment, is difficult to maintain and clean, is difficult to operate, and takes up a large space, making it inconvenient to move and operate.

Method used

A simplified wire cleaning device was designed, including residue collection box, welding rod collection box, motor, adapter, cleaning head, linkage gear and cleaning brush. The welding rod is cleaned through the motor-driven cleaning head and gear system, and the horsetail hair material is used. Clean the surface of the cleaning head and brush to simplify the mechanical structure.

Benefits of technology

Reduces equipment manufacturing costs, simplifies maintenance and cleaning processes, reduces operational complexity and footprint, and improves equipment service life and mobility convenience.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222325954U_ABST
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Abstract

The utility model relates to the technical field of welding wire cleaning, and discloses a welding wire cleaning device which comprises a residue collecting box, a welding rod collecting box is arranged on one side of the residue collecting box, a supporting plate is arranged between the residue collecting box and the welding rod collecting box, a motor is arranged on one side of the welding rod collecting box, and an adapter is arranged at the output end of the motor. A linkage disc is arranged on the side, close to the residue collecting box, of the supporting plate, a cleaning head is arranged on one side of the linkage disc, an output gear is arranged at the end, close to the welding rod collecting box, of the supporting plate, and a linkage gear is arranged at the upper end of the output gear. Therefore, the cost of the equipment is reduced, the maintenance and the cleaning of the equipment become easier due to a simple mechanical structure, complicated tools and steps are not needed, and the time and the cost of maintenance and cleaning can be saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding wire cleaning, in particular to a welding wire cleaning device. Background Art

[0002] Welding wire is a welding material used to fill metal or as a conductive metal wire welding material. According to different classification methods, there are many types of welding wires. According to the shape and structure, welding wires can be divided into solid welding wires, flux-cored welding wires and active welding wires, such as welding wires used in welding processes such as carbon dioxide gas shielded welding, submerged arc welding, and tungsten inert gas welding. According to the applicable metal materials, welding wires can be divided into low-carbon steel welding wires, low-alloy steel welding wires, hard alloy cladding welding wires, aluminum, copper and cast iron welding wires, etc. In the precision instrument industry, the precision of technology is getting higher and higher, and the requirements for the welding rods used are also getting higher and higher. If there are oil impurities on the surface of the welding rod, it is easy to affect the welding quality.

[0003] The existing cleaning devices generally adopt complex mechanical structures, which not only increases the cost of the equipment, but also increases the failure rate of the equipment. At the same time, these complex structures make the equipment difficult to maintain and clean, reducing the service life of the equipment. In addition, the complex structure also increases the difficulty of operation, requiring a higher level of skill during use, and occupies a large space, which is not convenient to move and operate. For this reason, we propose a welding wire cleaning device. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides a welding wire cleaning device to solve the above-mentioned problems.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a welding wire cleaning device, comprising a residue collection box, a welding rod collection box is provided on one side of the residue collection box, a first support plate is provided between the residue collection box and the welding rod collection box, a motor is provided on one side of the welding rod collection box, an adapter is provided at the output end of the motor, a linkage disk is provided on the side of the first support plate close to the residue collection box, a cleaning head is provided on one side of the linkage disk, an output gear is provided at one end of the first support plate close to the welding rod collection box, and a linkage gear is provided at the upper end of the output gear.

[0008] Preferably, one side of the residue collection box is fixedly connected to the welding rod collection box, the bottom of the first support plate is fixedly connected to the top between the residue collection box and the welding rod collection box, one side of the upper end of the first support plate is rotatably connected to the linkage disk, the other side of the upper end of the first support plate is rotatably connected to the linkage gear, and the linkage disk and the linkage gear are fixedly connected together.

[0009] Preferably, the bottom of the motor is fixedly connected to one side of the welding rod collection box through a connecting plate, the output end of the motor is hinged to the adapter through a connecting rod, the output end of the adapter extends to the other side of the first support plate through the connecting rod and is hinged to the cleaning head, and the output gear is fixedly connected to the connecting rod between the adapter and the first support plate.

[0010] Preferably, the output gear is meshingly connected with the linkage gear.

[0011] Preferably, the top of the first support plate is close to one end of the welding rod collection box, and the upper end of the corresponding linkage gear is fixedly connected to the second support plate, and the bottom ends of the second support plate are rotatably connected to cleaning brushes respectively.

[0012] Preferably, the cleaning head and the cleaning brush are made of horsetail hair.

[0013] (III) Beneficial effects

[0014] Compared with the prior art, the utility model provides a welding wire cleaning device, which has the following beneficial effects:

[0015] When the welding wire cleaning device is in use, the welding rod is first placed inside the linkage disk, and then the motor is started. The motor drives the output gear and the cleaning head to rotate through the adapter. When the cleaning head rotates, the welding rod is cleaned. Then, when the output gear rotates, the linkage gear is driven to rotate. When the linkage gear rotates, the linkage disk is driven to rotate. When the linkage disk rotates, the welding rod is driven to rotate. Through the meshing relationship between the output gear and the linkage gear, the welding rod and the cleaning head are made to rotate relative to each other, so that the surface can be better cleaned. The residue after cleaning falls into the residue collection box for easy cleaning. Then the welding rod is continued to be pushed. The welding rod is further cleaned by the cleaning brush. The cleaned welding rod is placed in the welding rod collection box. By simplifying the mechanical structure, the material and process requirements in the equipment manufacturing process can be reduced, thereby reducing the cost of the equipment. The simple mechanical structure makes the maintenance and cleaning of the equipment easier, and does not require complicated tools and steps, which can save the time and cost of maintenance and cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the structure of the utility model;

[0018] Figure 3 It is a schematic diagram of the structure of the utility model.

[0019] In the figure: 1. residue collection box; 2. welding rod collection box; 3. first support plate; 4. motor; 5. adapter; 6. output gear; 7. cleaning head; 8. linkage gear; 9. linkage disk; 10. second support plate; 11. cleaning brush. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-3 A welding wire cleaning device comprises a residue collecting box 1, a welding rod collecting box 2 is arranged on one side of the residue collecting box 1, a first supporting plate 3 is arranged between the residue collecting box 1 and the welding rod collecting box 2, a motor 4 is arranged on one side of the welding rod collecting box 2, an adapter 5 is arranged on the output end of the motor 4, a linkage disk 9 is arranged on the side of the first supporting plate 3 close to the residue collecting box 1, a cleaning head 7 is arranged on one side of the linkage disk 9, an output gear 6 is arranged on the end of the first supporting plate 3 close to the welding rod collecting box 2, and a linkage gear 8 is arranged on the upper end of the output gear 6.

[0022] Furthermore, one side of the residue collection box 1 is fixedly connected to the welding rod collection box 2, the bottom of the first support plate 3 is fixedly connected to the top between the residue collection box 1 and the welding rod collection box 2, one side of the upper end of the first support plate 3 is rotatably connected to the linkage disk 9, and the other side of the upper end of the first support plate 3 is rotatably connected to the linkage gear 8, and the linkage disk 9 is fixedly connected to the linkage gear 8. When in use, the welding rod is first placed inside the linkage disk 9, and then the motor 4 is started. The motor 4 drives the output gear 6 and the cleaning head 7 to rotate through the adapter 5. When the cleaning head 7 rotates, the welding rod is cleaned, and then when the output gear 6 rotates, it drives the linkage gear 8 to rotate. When the linkage gear 8 rotates, it drives the linkage disk 9 to rotate. When the linkage disk 9 rotates, it drives the welding rod to rotate to clean its surface.

[0023] Furthermore, the bottom of the motor 4 is fixedly connected to one side of the welding rod collection box 2 through a connecting plate, the output end of the motor 4 is hinged to the adapter 5 through a connecting rod, the output end of the adapter 5 extends to the other side of the first support plate 3 through the connecting rod and is hinged to the cleaning head 7, and the output gear 6 is fixedly connected to the connecting rod between the adapter 5 and the first support plate 3.

[0024] Furthermore, the output gear 6 is meshed and connected with the linkage gear 8. Through the meshing relationship between the output gear 6 and the linkage gear 8, the welding rod and the cleaning head 7 can rotate relative to each other, so that the surface thereof can be better cleaned.

[0025] Furthermore, the top of the first support plate 3 is close to one end of the welding rod collection box 2, and the upper end of the corresponding linkage gear 8 is fixedly connected to a second support plate 10, and both ends of the bottom of the second support plate 10 are rotatably connected to cleaning brushes 11 to further clean the welding rod.

[0026] Furthermore, the cleaning head 7 and the cleaning brush 11 are made of horsehair, which has good toughness, is wear-resistant and high-temperature-resistant.

[0027] Working principle: When in use, first place the welding rod inside the linkage disk 9, and then start the motor 4. The motor 4 drives the output gear 6 and the cleaning head 7 to rotate through the adapter 5. When the cleaning head 7 rotates, the welding rod is cleaned, and then when the output gear 6 rotates, it drives the linkage gear 8 to rotate. When the linkage gear 8 rotates, it drives the linkage disk 9 to rotate. When the linkage disk 9 rotates, it drives the welding rod to rotate. Through the meshing relationship between the output gear 6 and the linkage gear 8, the welding rod and the cleaning head 7 rotate relative to each other, so that the surface can be better cleaned. The residue after cleaning falls into the residue collection box 1 for easy cleaning, and then the welding rod continues to be pushed. The welding rod is further cleaned by the cleaning brush 11. The cleaned welding rod is placed in the welding rod collection box 2. By simplifying the mechanical structure, the material and process requirements in the equipment manufacturing process can be reduced, thereby reducing the cost of the equipment. The simple mechanical structure makes the maintenance and cleaning of the equipment easier, without the need for complicated tools and steps, which can save the time and cost of maintenance and cleaning.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A welding wire cleaning device, comprising a residue collection box (1), characterized in that: A welding rod collection box (2) is provided on one side of the residue collection box (1), a first support plate (3) is provided between the residue collection box (1) and the welding rod collection box (2), a motor (4) is provided on one side of the welding rod collection box (2), an adapter (5) is provided at the output end of the motor (4), a linkage disk (9) is provided on the side of the first support plate (3) close to the residue collection box (1), a cleaning head (7) is provided on the side of the linkage disk (9), an output gear (6) is provided on the end of the first support plate (3) close to the welding rod collection box (2), and a linkage gear (8) is provided at the upper end of the output gear (6).

2. A welding wire cleaning device according to claim 1, characterized in that: One side of the residue collection box (1) is fixedly connected to the welding rod collection box (2); the bottom of the first support plate (3) is fixedly connected to the top between the residue collection box (1) and the welding rod collection box (2); one side of the upper end of the first support plate (3) is rotatably connected to the linkage disk (9); the other side of the upper end of the first support plate (3) is rotatably connected to the linkage gear (8); and the linkage disk (9) and the linkage gear (8) are fixedly connected together.

3. A welding wire cleaning device according to claim 2, characterized in that: The bottom of the motor (4) is fixedly connected to one side of the welding rod collection box (2) via a connecting plate, the output end of the motor (4) is hinged to the adapter (5) via a connecting rod, the output end of the adapter (5) extends to the other side of the first support plate (3) via the connecting rod and is hinged to the cleaning head (7), and the output gear (6) is fixedly connected to the connecting rod between the adapter (5) and the first support plate (3).

4. A welding wire cleaning device according to claim 1, characterized in that: The output gear (6) is meshed and connected with the linkage gear (8).

5. A welding wire cleaning device according to claim 1, characterized in that: The top of the first support plate (3) is close to one end of the welding rod collection box (2), and is fixedly connected to a second support plate (10) corresponding to the upper end of the linkage gear (8), and cleaning brushes (11) are rotatably connected to the two ends of the bottom of the second support plate (10).

6. A welding wire cleaning device according to claim 5, characterized in that: The cleaning head (7) and the cleaning brush (11) are made of horsetail hair.