Special CEMS sampling pipe cleaning device
Through the booster water tank and impact plate vibration mechanism of the special CEMS sampling tube cleaning device, the problem of congestion caused by the accumulation of pollutants in the sampling tube is solved, ensuring the accuracy of flue gas collection and circulation, and is suitable for multiple sampling tube inner diameters.
Patent Information
- Application Number
- CN202421107675.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-21
AI Technical Summary
After long-term use, CEMS sampling tubes are prone to accumulate pollutants in the flue gas, causing pipeline blockage, affecting the collection and circulation of flue gas, and thus affecting the accuracy of monitoring results.
A special CEMS sampling tube cleaning device is designed, including a pressurized water tank, cleaning tube, sealing sleeve, clamp, impact plate and motor. The accumulated pollutants are rinsed through the pressurized water tank, and the vibration effect of the impact plate is further improved. Remove contaminants from the inner wall of the tube.
Effectively prevent sampling tubes from being blocked, ensure the collection and circulation of flue gas, improve the accuracy of monitoring results, and is suitable for sampling tubes with different inner diameters.
Smart Images

Figure CN222326146U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of CEMS sampling tube cleaning, in particular to a special CEMS sampling tube cleaning device. Background Art
[0002] The CEMS sampling tube is an important component in the continuous emission monitoring system. It is used to collect flue gas samples for analysis and monitoring. The CEMS sampling tube is usually made of high temperature resistant and corrosion resistant materials and can operate stably under high temperature and harsh environments. The flue gas samples collected by the CEMS sampling tube can be used to monitor and control the emission of pollutants from industrial emissions.
[0003] At present, CEMS sampling tubes are generally required in the process of flue gas sampling. However, after long-term use, pollutants in the flue gas are easily accumulated inside the sampling tubes, such as smoke particles and impurities. These pollutants will affect the accuracy and stability of the sampling tubes. These accumulated pollutants can easily cause pipeline blockage, affect the collection and circulation of flue gas, and thus affect the accuracy of the monitoring results. Utility Model Content
[0004] The utility model aims to solve the problem that pollutants are easily accumulated in the current CEMS sampling tube, causing the tube to be blocked, affecting the collection and circulation of flue gas, and thus affecting the accuracy of the monitoring results, and proposes a special CEMS sampling tube cleaning device.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A special CEMS sampling tube cleaning device comprises a bottom plate with a cavity inside, and also comprises: a pressurized water tank fixedly mounted on the top of the bottom plate; wherein a cleaning tube is fixedly connected to the liquid outlet of the pressurized water tank, and a sealing sleeve is fixedly connected to the cleaning tube; two clamping plates, both connected to the cleaning tube through an adjusting part; wherein the adjusting part is used to drive the two clamping plates to approach or move away from the sealing sleeve; two impact plates, both connected to the bottom plate through elastic parts; wherein the impact plates are pressed against the surface of the collection tube by the elastic force of the elastic parts; and an extrusion part, arranged in the cavity of the bottom plate; wherein the extrusion part is used to drive the two impact plates to move away from each other.
[0007] In order to clamp and fix the CEMS sampling tube, preferably, the adjustment part includes: a movable plate with through holes on the surface, which is installed on the cleaning tube; wherein, vertical plates are fixedly connected on both sides of the top of the movable plate, and a double-headed screw is rotatably connected on the vertical plate; adjustment plates are threadedly connected on both sides of the outer wall of the double-headed screw, and the two clamping plates are respectively fixedly connected to the two adjustment plates, and the adjustment plate is laterally slidably connected to the movable plate.
[0008] In order to make the two impact plates always press against the surface of the sampling tube, preferably, the elastic member includes a movable plate and a spring, the top of the base plate is provided with a movable groove connected to its cavity, and the movable plate is slidably connected in the movable groove; the two ends of the spring are respectively fixedly connected to the cavity wall of the base plate and the surface of the movable plate, and the impact plate is fixedly connected to the top of the movable plate.
[0009] In order to drive the two impact plates to move apart, the extrusion part further includes a motor fixedly installed in the inner cavity of the bottom plate, and the output end of the motor is fixedly connected to a turntable; both sides of the turntable are fixedly connected to protrusions, and when the turntable rotates, the protrusions intermittently slide over the surface of the movable plate.
[0010] In order to guide the movable plate, further, the cleaning pipe is fixedly connected with slide rails in pairs, and the through holes of the movable plate are provided with slide grooves in pairs, and the slide rails are slidably connected in the slide grooves.
[0011] In order to facilitate the staff to apply force to rotate the double-headed screw, further, one end of the double-headed screw is fixedly connected with a knob, and the shape of the knob is hexagonal.
[0012] Compared with the prior art, the utility model provides a special CEMS sampling tube cleaning device, which has the following beneficial effects:
[0013] 1. The dedicated CEMS sampling tube cleaning device opens the valve on the booster water tank to allow the liquid inside to enter the sampling tube, which can flush and remove pollutants accumulated inside the sampling tube to prevent the accumulation of pollutants in the sampling tube from causing pipe blockage, thereby ensuring the collection and circulation of flue gas and the accuracy of the monitoring results.
[0014] 2. The dedicated CEMS sampling tube cleaning device can fix and seal sampling tubes with different inner diameters through the coordinated use of a clamp and a sealing sleeve, so that the device can be suitable for cleaning sampling tubes with different inner diameters.
[0015] 3. The dedicated CEMS sampling tube cleaning device drives the convex block to rotate continuously through the turntable and cooperates with the spring, which can drive the impact plate to repeatedly impact the sampling tube, causing the sampling tube to vibrate, and can vibrate off the pollutants accumulated on the inner wall of the sampling tube, thereby further improving the cleaning effect of the device on the sampling tube.
[0016] The parts not involved in the device are the same as the existing technology or can be implemented by using the existing technology. The utility model solves the problem that pollutants are easily accumulated in the current CEMS sampling tube, causing the tube to be blocked, affecting the collection and circulation of flue gas, and thus affecting the accuracy of the monitoring results. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is an axonometric structural diagram of a special CEMS sampling tube cleaning device proposed by the utility model;
[0018] Figure 2 This is a partial axonometric structural diagram of a special CEMS sampling tube cleaning device proposed by the utility model;
[0019] Figure 3 This is a schematic diagram of the bottom plate cutaway structure of a special CEMS sampling tube cleaning device proposed by the utility model;
[0020] Figure 4 This is a schematic diagram of the sealing sleeve structure of a special CEMS sampling tube cleaning device proposed by the utility model;
[0021] Figure 5 This is a schematic diagram of the clamping plate structure of a special CEMS sampling tube cleaning device proposed by the utility model;
[0022] Figure 6 The utility model provides a schematic diagram of the convex structure of a special CEMS sampling tube cleaning device.
[0023] In the figure: 1. bottom plate; 2. pressurized water tank; 3. cleaning pipe; 4. sealing sleeve; 5. clamping plate; 6. movable plate; 61. vertical plate; 62. double-headed screw; 63. adjusting plate; 7. impact plate; 8. movable plate; 81. movable groove; 82. spring; 9. motor; 91. turntable; 92. bump; 10. slide rail; 11. slide groove; 12. knob. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0025] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0026] Example:
[0027] Reference Figure 1-Figure 6The embodiment of the utility model provides a special CEMS sampling tube cleaning device, comprising a bottom plate 1 with a cavity inside, and also comprising: a booster water tank 2 with cleaning liquid added inside, fixedly installed on the top of the bottom plate 1; wherein, a cleaning pipe 3 is fixedly connected to the liquid outlet of the booster water tank 2 through a flange, a booster pump is installed on the booster water tank 2, and the pressure in the booster water tank 2 can be increased by the booster pump to increase the rate of liquid outflow in the tank, a valve is installed at the liquid outlet of the booster water tank 2, and the discharge of the cleaning liquid in the tank can be controlled by the valve, and a sealing sleeve 4 is fixedly connected to the cleaning pipe 3, and the shape of the sealing sleeve 4 is conical; two clamps 5 are connected to the cleaning pipe 3 through an adjusting part; wherein the adjusting part is used to drive the two clamps 5 to approach or move away from the sealing sleeve 4; two impact plates 7 are connected to the bottom plate 1 through an elastic member; wherein the impact plate 7 is pressed against the surface of the collection tube by the elastic force of the elastic member; an extrusion part is arranged in the cavity of the bottom plate 1; wherein the extrusion part is used to drive the two impact plates 7 to move away from each other.
[0028] Specifically, through the setting of the adjustment part, the distance between the two clamps 5 can be adjusted, so that the sampling tube connected to the sealing sleeve 4 can be clamped and fixed. With the cooperation of the two clamps 5 and the sealing sleeve 4, sampling tubes with different inner diameters can be fixed, and through the setting of the booster water tank 2, the pollutants accumulated inside the sampling tube can be flushed and removed. At the same time, through the cooperation of the elastic part and the extrusion part, the impact plate 7 can be driven to repeatedly impact the sampling tube, causing the sampling tube to vibrate, and the pollutants accumulated on the inner wall of the sampling tube can be shaken off, thereby improving the cleaning effect of the device on the sampling tube.
[0029] The adjustment part includes: a movable plate 6 with through holes on the surface, which is installed on the cleaning pipe 3; wherein, vertical plates 61 are fixedly connected to both sides of the top of the movable plate 6, and a double-headed screw 62 is rotatably connected to the vertical plate 61, and the threads on both sides of the outer wall of the double-headed screw 62 are designed in opposite directions; both sides of the outer wall of the double-headed screw 62 are threadedly connected to an adjustment plate 63, and two clamping plates 5 are respectively fixedly connected to the two adjustment plates 63, and the adjustment plate 63 is laterally slidably connected to the movable plate 6.
[0030] Specifically, when in use, the double-headed screw 62 is rotated to drive the two clamping plates 5 to move toward each other, so as to change the distance between the two clamping plates 5, so as to clamp and fix the sampling tubes with different inner diameters.
[0031] The elastic member includes a movable plate 8 and a spring 82. A movable groove 81 connected to the cavity of the bottom plate 1 is provided at the top, and the movable plate 8 is slidably connected in the movable groove 81; the two ends of the spring 82 are respectively fixedly connected to the cavity wall of the bottom plate 1 and the surface of the movable plate 8, and the impact plate 7 is fixedly connected to the top of the movable plate 8.
[0032] Specifically, when the movable plate 8 is squeezed by the protrusion 92, it slides along the inner wall of the movable groove 81 and drives the two impact plates 7 to move away from each other. At the same time, the spring 82 is compressed. When the movable plate 8 is not squeezed by the protrusion 92, the elastic force of the spring 82 can restore the two impact plates 7 to their initial positions and impact the surface of the sampling tube.
[0033] The extrusion part includes a motor 9 fixedly installed in the inner cavity of the bottom plate 1, and the output end of the motor 9 is fixedly connected to a turntable 91; both sides of the turntable 91 are fixedly connected to protrusions 92, and when the turntable 91 rotates, the protrusions 92 intermittently slide over the surface of the movable plate 8.
[0034] Specifically, by starting the motor 9, the output end of the motor 9 drives the turntable 91 and the protrusion 92 to rotate. When the protrusion 92 contacts the surface of the movable plate 8 and presses it, the movable plate 8 can be driven to drive the two impact plates 7 to move away from each other.
[0035] The cleaning pipes 3 are fixedly connected with slide rails 10 in pairs, and the through holes of the movable plate 6 are provided with slide grooves 11 in pairs, and the slide rails 10 are slidably connected in the slide grooves 11 .
[0036] Specifically, by providing the slide rail 10 and the slide groove 11 , the movable plate 6 can be guided so that it can only move laterally along the surface of the cleaning pipe 3 .
[0037] One end of the double-headed screw 62 is fixedly connected to a knob 12 , which is in the shape of a hexagonal prism.
[0038] Specifically, the setting of the knob 12 can facilitate the staff to apply force to rotate the double-headed screw 62, and the hexagonal design can play an anti-slip role.
[0039] Working principle: During use of the special CEMS sampling tube cleaning device, firstly, a side port of the CEMS sampling tube to be cleaned is sleeved on the liquid outlet end of the cleaning tube 3, and the sampling tube is pushed to sleeve it on the sealing sleeve 4, so that the sealing sleeve 4 is tightly inserted into the sampling tube, and the conical sealing sleeve 4 can simply fix and seal the sampling tubes with different inner diameters, and then the movable plate 6 is moved to a suitable position along the surface of the cleaning tube 3, and then the double-headed screw 62 is rotated. Under the action of the opposite threads, the double-headed screw 62 drives the two clamping plates 5 to move towards each other to change the distance between the two clamping plates 5, so as to clamp and fix the sampling tube sleeved on the sealing sleeve 4, and by adjusting the distance between the two clamping plates 5, the sampling tubes with different inner diameters can be fixed, so that the device can be suitable for the cleaning of sampling tubes with different inner diameters, and the elastic force of the spring 82 can also make the two impact plates 7 press against the surface of the sampling tube;
[0040] During cleaning, by opening the valve on the booster water tank 2, the liquid inside the booster water tank 2 can quickly enter the sampling tube through the liquid outlet and the cleaning tube 3 under the action of pressure, so as to flush and remove the pollutants accumulated inside the sampling tube, and prevent the accumulation of pollutants in the sampling tube from causing the tube to be blocked, so as to ensure the collection and circulation of flue gas, thereby ensuring the accuracy of the monitoring results;
[0041] And during the cleaning process, by starting the motor 9, the output end of the motor 9 drives the turntable 91 and the protrusion 92 to rotate. When the protrusion 92 contacts the surface of the movable plate 8 and squeezes it, the movable plate 8 slides along the inner wall of the movable groove 81 and drives the two impact plates 7 to move away from each other to move away from the CEMS sampling tube. At the same time, the spring 82 is compressed. When the protrusion 92 is separated from the surface of the movable plate 8, under the elastic force of the spring 82, the two impact plates 7 quickly return to their initial positions and impact the surface of the sampling tube. The turntable 91 drives the protrusion 92 to rotate continuously and cooperate with the spring 82, which can drive the impact plate 7 to repeatedly impact the sampling tube, causing the sampling tube to vibrate, and can vibrate off the pollutants accumulated on the inner wall of the sampling tube, thereby further improving the cleaning effect of the device on the sampling tube.
[0042] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A dedicated CEMS sampling tube cleaning device, comprising a bottom plate (1) with a cavity inside, characterized in that: Also includes: A booster water tank (2) fixedly mounted on the top of the base plate (1); Wherein, a cleaning pipe (3) is fixedly connected to the liquid outlet of the boosting water tank (2), and a sealing sleeve (4) is fixedly connected to the cleaning pipe (3); Two clamping plates (5) are connected to the cleaning pipe (3) via an adjusting portion; The adjusting portion is used to drive the two clamping plates (5) to move closer to or farther away from the sealing sleeve (4); Two impact plates (7) are connected to the bottom plate (1) via elastic members; Wherein, the collision plate (7) is pressed against the surface of the collection tube by the elastic force of the elastic member; An extrusion portion, arranged in the cavity of the bottom plate (1); The extrusion portion is used to drive the two impact plates (7) to move away from each other.
2. A dedicated CEMS sampling tube cleaning device according to claim 1, characterized in that: The adjustment unit comprises: A movable plate (6) having through holes on its surface, mounted on the cleaning pipe (3); Wherein, both sides of the top of the movable plate (6) are fixedly connected to vertical plates (61), and a double-headed screw (62) is rotatably connected to the vertical plates (61); Adjustment plates (63) are threadedly connected to both sides of the outer wall of the double-headed screw (62), the two clamping plates (5) are respectively fixedly connected to the two adjustment plates (63), and the adjustment plates (63) are laterally slidably connected to the movable plate (6).
3. A dedicated CEMS sampling tube cleaning device according to claim 1, characterized in that: The elastic member comprises a movable plate (8) and a spring (82); a movable groove (81) communicating with the cavity of the bottom plate (1) is formed on the top of the bottom plate (1); and the movable plate (8) is slidably connected in the movable groove (81); The two ends of the spring (82) are respectively fixedly connected to the cavity wall of the bottom plate (1) and the surface of the movable plate (8), and the striker plate (7) is fixedly connected to the top of the movable plate (8).
4. A dedicated CEMS sampling tube cleaning device according to claim 3, characterized in that: The extrusion portion comprises a motor (9) fixedly mounted in the inner cavity of the bottom plate (1), and the output end of the motor (9) is fixedly connected to a rotating disk (91); Both sides of the rotating disk (91) are fixedly connected with protrusions (92), and when the rotating disk (91) rotates, the protrusions (92) intermittently slide across the surface of the movable plate (8).
5. A dedicated CEMS sampling tube cleaning device according to claim 2, characterized in that: The cleaning pipes (3) are fixedly connected with slide rails (10) in pairs, the through holes of the movable plates (6) are provided with slide grooves (11) in pairs, and the slide rails (10) are slidably connected in the slide grooves (11).
6. A dedicated CEMS sampling tube cleaning device according to claim 2, characterized in that: One end of the double-headed screw (62) is fixedly connected to a knob (12), and the knob (12) is in the shape of a hexagon.