Rotating disc type spinning device for producing seedling cups

The automated feeding, spinning, and demolding process of the rotary spinning device has solved the problem of low efficiency in manual material handling during seedling cup production, and has enabled efficient mass production of seedling cups.

CN222326388UActive Publication Date: 2025-01-10SHANXI XINSICHUANG INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202420518696.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-18
Publication Date
2025-01-10
Estimated Expiration
2034-03-18

AI Technical Summary

Technical Problem

In the current seedling cup production process, manual material handling is inefficient, which affects the efficiency of mass production.

Method used

The rotary spinning device, through spinning support and demolding support structures, combined with transmission components and motor drive, realizes the automated loading, spinning, and demolding process, ensuring continuous operation of the four stations.

Benefits of technology

It improves the production efficiency of seedling cups, automates the filling, spinning, and demolding processes, reduces manual intervention, and enhances work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a rotating disc type spinning device for producing seedling cups, and relates to the technical field of seedling cup forming. The rotating disc type spinning device for producing the seedling raising cups comprises a spinning support and a demolding support, a spinning disc is arranged at the top of the spinning support, spinning oil cylinders are fixedly connected to the two sides of the top of the spinning support, the output ends of the two spinning oil cylinders are fixedly connected with the spinning disc, seven male die bodies are arranged at the bottom of the spinning disc, and the male die bodies are fixedly connected with the demolding support. A demoulding disc is arranged on one side of the demoulding support, seven demoulding male modules are arranged at the bottom of the demoulding disc, transmission assemblies are arranged in the spinning disc and the demoulding disc, and a rotary disc is arranged in the middle of the spinning support and the demoulding support. According to the spinning forming mold for producing the seedling raising cup, the spinning procedure of materials is rapidly completed, demolding is rapid, the four stations of charging, spinning, demolding and waiting work continuously, and the work efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to a seedling cup forming mould, in particular to a turntable type spinning device for producing seedling cups, belonging to the technical field of seedling cup forming. Background Art

[0002] At present, two types of containers are commonly used for early seedling cultivation in ecological restoration projects and agriculture and forestry. One is a plastic cup, which has the following disadvantages: the cup needs to be removed during transplanting, and the fragile roots of the seedlings are easily damaged, resulting in a low survival rate. The other is a hollow cylindrical seedling stick. Since there is no bottom support, the hollow bottom of the stick must be compacted with clay to support the organic matrix and seedlings on top. When watering, the soil filling the matrix and around the roots of the seedlings can easily be lost from the bottom, which wastes manpower and material resources, has low efficiency, and the survival rate cannot be guaranteed.

[0003] The seedling cup is a cup-shaped container for transplanting seedlings made of agricultural and forestry waste. It has the advantages of water and fertilizer retention, natural degradation into fertilizer, integrated planting and use, and seedling root penetration. It can be widely used in agriculture, forestry and ecological restoration. With the continuous expansion of the scale of ecological restoration and management, the demand for seedling cups has also increased. Therefore, it is of great significance to develop methods and equipment for large-scale production of seedling cups. The existing seedling cups are produced by molding molds. When the molding molds are used, they need to be manually taken after the product is formed. In mass production, the efficiency of manual material taking is low. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] The purpose of the utility model is to provide a turntable type spinning device for producing seedling cups in order to solve the above problems, so as to solve the problem of low efficiency of manual material taking in batch production in the prior art.

[0006] (II) Technical solution

[0007] The utility model is implemented through the following technical scheme: a turntable spinning device for producing seedling cups, including a spinning support and a demoulding support, a spinning disk is arranged on the top of the spinning support, spinning cylinders are fixedly connected to both sides of the top of the spinning support, two output ends of the spinning cylinders are fixedly connected to the spinning disk, seven convex mold bodies are arranged at the bottom of the spinning disk, a demoulding disk is arranged on one side of the demoulding support, seven demoulding convex modules are arranged at the bottom of the demoulding disk, transmission components are arranged inside the spinning disk and the demoulding disk, and a turntable is arranged in the middle of the spinning support and the demoulding support.

[0008] Preferably, the transmission assembly includes a gear box, two of which are fixedly connected to the top of the spinning plate and the demolding plate respectively, and each of the gear boxes is provided with a central gear and six surrounding gears evenly distributed around the outside of the central gear, and the six surrounding gears are all meshed with the central gear to transmit the six surrounding gears through the central gear.

[0009] Preferably, the tops of the seven punch bodies are all threadedly connected with punch shafts, the seven punch shafts respectively correspond to six surrounding gears and one central gear, the central gear is key-connected to the punch shaft located in the center, the six surrounding gears are key-connected to the six punch shafts respectively, a spinning motor is fixedly connected to the top of the gear box, the output end of the spinning motor is connected to the central gear and the central punch shaft through a coupling, driving the central gear and the central punch shaft to rotate, and at the same time driving the six surrounding gears and the six punch shafts to rotate, and finally the seven punch bodies rotate with their respective punch shafts.

[0010] Preferably, both sides of the top of the spinning support are fixedly connected with spinning guide columns, and the two spinning guide columns respectively pass through both sides of the spinning disk and are slidably connected to the spinning disk to guide and support the spinning disk so that the spinning disk can move vertically under the constraint of the spinning guide columns.

[0011] Preferably, the tops of the seven demoulding convex modules are all threadedly connected with demoulding shafts, the seven demoulding shafts respectively correspond to six surrounding gears and one central gear, the central gear is connected to the demoulding shaft located in the center through a key, the six surrounding gears are respectively key-connected to the six demoulding shafts, a demoulding motor is fixedly connected to the top of the gear box, the output end of the demoulding motor is connected to the central gear and the central demoulding shaft through a coupling, so as to transmit the seven demoulding convex modules.

[0012] Preferably, both sides of the top of the demoulding support are fixedly connected with demoulding cylinders, and the output ends of the two demoulding cylinders are fixedly connected to the demoulding disk. Both sides of the top of the demoulding support are fixedly connected with demoulding guide columns, and the two demoulding guide columns respectively penetrate both sides of the demoulding disk and are slidably connected to the demoulding disk to guide and support the demoulding disk.

[0013] Preferably, a rotary drive motor is fixedly connected to the bottom center of the spinning support and the demolding support, and the output end of the rotary drive motor is fixedly connected to the turntable. Four die assemblies are installed inside the turntable by bolts, and the four die assemblies are vertically and evenly distributed on the surface of the turntable. The four die assemblies are composed of a die support and seven die welded together, and the seven die dies correspond to seven convex die bodies and demolding convex die modules, respectively, to ensure that the center lines of each convex die and the concave die coincide at the four stations of loading, spinning, demolding and waiting for material.

[0014] Preferably, a sealing plate is provided on one side of the bottom of the turntable, and the sealing plate is fitted with the bottom end surface of the die assembly, and is used to support the material in the die assembly when the turntable rotates from the loading station to the spinning station.

[0015] The utility model provides a turntable type spinning device for producing seedling cups, which has the following beneficial effects:

[0016] 1. The turntable spinning device for producing seedling cups is started by two spinning cylinders, so that the output ends of the two spinning cylinders drive the spinning disc to descend, and the spinning disc drives the gear box and the spinning motor connected thereto to move when descending. When the spinning cylinders are working, the spinning motor is started, so that the output end of the spinning motor drives the central punch shaft and the central gear inside the gear box to rotate through the coupling, and at the same time drives the six surrounding gears and the six punch shafts to rotate. The rotation direction of the six outer punch shafts is opposite to that of the central gear and the central punch shaft. Finally, the seven punches rotate with The respective punch shafts rotate, and when descending, the two spinning guide columns guide the spinning disk to keep the spinning disk moving vertically to improve the stability of operation. The seven punch shafts drive the seven punch bodies to descend and rotate. When the seven punch bodies move down to the position of the die assembly, the material is spun. When it moves to the bottom end face of the die, the device is equipped with a travel switch, which stops the downward movement through the action of the travel switch. Subsequently, the output end of the spinning cylinder is retracted to drive the spinning disk and the seven punch bodies back to the upper limit position to complete the spinning process of the material.

[0017] 2. The turntable spinning device for producing seedling cups receives a signal from the program control system that the spinning disk has moved up to the upper limit position, and then starts the rotary drive motor to drive the turntable to rotate 90 degrees. The molded material moves to the demolding station as the turntable rotates. At the same time, the die assembly at the waiting station also rotates to the loading station, and the demolding cylinder starts to drive the demolding disk to descend. The demolding motor starts to drive the seven demolding shafts and seven demolding convex modules to descend and rotate, so that the seven demolding convex modules move down to the lower end surface of the die assembly, and the seven finished seedling cups fall off. When the demolding cylinder returns to the upper limit position, the demolding process is completed, the demolding is fast, and the four stations of loading, spinning, demolding and waiting work uninterruptedly, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a top view schematic diagram of the utility model.

[0020]

Main component symbol description

[0021] 1. Spinning plate; 101. Spinning cylinder; 102. Spinning motor; 103. Punch body; 104. Spinning guide column; 2. Demolding plate; 201. Demolding cylinder; 202. Demolding motor; 203. Demolding convex module; 204. Demolding guide column; 3. Die assembly; 4. Turntable; 5. Rotary drive motor; 6. Sealing plate; 7. Spinning support; 8. Demolding support. DETAILED DESCRIPTION

[0022] The embodiment of the utility model provides a turntable type spinning device for producing seedling cups.

[0023] See also Figure 1 and Figure 2 , including a spinning support 7 and a demoulding support 8, a spinning disk 1 is arranged on the top of the spinning support 7, spinning cylinders 101 are fixedly connected to both sides of the top of the spinning support 7, the output ends of the two spinning cylinders 101 are fixedly connected to the spinning disk 1, seven convex mold bodies 103 are arranged at the bottom of the spinning disk 1, a demoulding disk 2 is arranged on one side of the demoulding support 8, seven demoulding convex modules 203 are arranged at the bottom of the demoulding disk 2, and transmission components are arranged inside the spinning disk 1 and the demoulding disk 2, a turntable 4 is arranged in the middle of the spinning support 7 and the demoulding support 8, the transmission component includes a gear box, two gear boxes are fixedly connected to the top of the spinning disk 1 and the demoulding disk 2 respectively, each gear box is provided with a central gear and six surrounding gears evenly distributed around the outside of the central gear, the six surrounding gears are meshed with the central gear to transmit the six surrounding gears through the central gear, the seven convex mold bodies 103 on the top The seven punch shafts are all threadedly connected, and the seven punch shafts correspond to six surrounding gears and one central gear respectively. The central gear is connected to the punch shaft located in the center through a key, and the six surrounding gears are respectively connected to the six punch shafts by keys. A spinning motor 102 is fixedly connected to the top of the gear box, and the output end of the spinning motor 102 is connected to the central gear and the central punch shaft through a coupling, driving the central gear and the central punch shaft to rotate, and at the same time driving the six surrounding gears and the six punch shafts to rotate, and the rotation direction is opposite to that of the central gear and the central punch shaft. Finally, the seven punch bodies 103 rotate with their respective punch shafts, and spinning guide columns 104 are fixedly connected to both sides of the top of the spinning support 7. The two spinning guide columns 104 respectively pass through both sides of the spinning disk 1 and are slidably connected to the spinning disk 1, guide and support the spinning disk 1, so that the spinning disk 1 can move vertically under the constraint of the spinning guide columns 104.

[0024] The tops of the seven demoulding convex modules 203 are all threadedly connected with demoulding shafts, which correspond to six surrounding gears and a central gear respectively. The central gear is key-connected to the demoulding shaft located in the center, and the six surrounding gears are key-connected to the six demoulding shafts respectively. A demoulding motor 202 is fixedly connected to the top of the gear box, and the output end of the demoulding motor 202 is connected to the central gear and the central demoulding shaft through a coupling to transmit the seven demoulding convex modules 203. Demolding cylinders 201 are fixedly connected to both sides of the top of the demoulding support 8, and the output ends of the two demoulding cylinders 201 are fixedly connected to the demoulding disk 2. Demolding guide columns 204 are fixedly connected to both sides of the top of the demoulding support 8, and the two demoulding guide columns 204 respectively penetrate through both sides of the demoulding disk 2 and slide with the demoulding disk 2 The demoulding disc 2 is dynamically connected to guide and support the demoulding disc 2. The bottom center of the spinning support 7 and the demoulding support 8 is fixedly connected with a rotary drive motor 5. The output end of the rotary drive motor 5 is fixedly connected to the turntable 4. Four die assemblies 3 are installed inside the turntable 4 by bolts. The four die assemblies 3 are vertically and evenly distributed on the surface of the turntable 4. The four die assemblies 3 are welded by a die bracket and seven die. The seven die assemblies correspond to the seven convex die bodies 103 and the demoulding convex module 203 respectively, ensuring that the center lines of each convex die and the concave die coincide at the four stations of loading, spinning, demoulding and waiting for material. A sealing plate 6 is arranged on one side of the bottom of the turntable 4. The sealing plate 6 fits with the bottom end face of the die assembly 3. When the turntable 4 rotates from the loading station to the spinning station, it is used to support the material in the die assembly 3.

[0025] When the utility model is in use, the rotary drive motor 5 is started to drive the turntable 4 to rotate 90° clockwise. Figure 2 Looking down at the spinning station, the rotation angle is precisely controlled by the induction switch, and the transfer between stations is controlled thereby. At this time, the two spinning cylinders 101 are started, so that the output ends of the two spinning cylinders 101 drive the spinning plate 1 to descend, and the spinning plate 1 drives the gear box and the spinning motor 102 connected thereto to move when descending. When the spinning cylinders 101 are working, the spinning motor 102 is started, so that the output end of the spinning motor 102 drives the central punch shaft and the central gear inside the gear box to rotate through the coupling, and at the same time drives the six surrounding gears and the six punch shafts to rotate. The rotation direction of the six outer punch shafts is consistent with the central gear and the central punch shaft On the contrary, the seven punches finally rotate with their respective punch shafts. When descending, the two spinning guide columns 104 guide the spinning disk 1 to keep the spinning disk 1 moving vertically to improve the stability of operation. The seven punch shafts drive the seven punch bodies 103 to descend and rotate. When the seven punch bodies 103 move down to the position of the die assembly 3, the material is spun. When it moves to the bottom end face of the die, the device is equipped with a travel switch, which stops the downward movement through the action of the travel switch. Subsequently, the output end of the spinning cylinder 101 is retracted to drive the spinning disk 1 and the seven punch bodies 103 back to the upper limit position to complete the spinning process of the material.

[0026] After receiving the signal that the spinning disk 1 has moved up to the upper limit position through the program control system, the rotary drive motor 5 is started to drive the turntable 4 to rotate 90° again. The molded material moves to the demoulding station as the turntable 4 rotates. At the same time, the female mold assembly 3 at the waiting station also moves to the loading station. The demoulding cylinder 201 is started to drive the demoulding disk 2 to descend, and the demoulding motor 202 is started to drive the seven demoulding shafts and seven demoulding convex modules 203 to descend and rotate, so that the seven demoulding convex modules 203 move down to the lower end surface of the female mold assembly 3, and the seven finished seedling cups fall off. When the demoulding cylinder 201 returns to the upper limit position, the demoulding process is completed, the demoulding is fast, and the four stations of loading, spinning, demoulding, and waiting work uninterruptedly, improving work efficiency.

[0027] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A turntable type spinning device for producing seedling cups, comprising a spinning support (7) and a demoulding support (8), characterized in that: A spinning disk (1) is arranged on the top of the spinning support (7), spinning cylinders (101) are fixedly connected to both sides of the top of the spinning support (7), the output ends of the two spinning cylinders (101) are fixedly connected to the spinning disk (1), seven convex mold bodies (103) are arranged on the bottom of the spinning disk (1), a demoulding disk (2) is arranged on one side of the demoulding support (8), seven demoulding convex mold blocks (203) are arranged on the bottom of the demoulding disk (2), transmission components are arranged inside the spinning disk (1) and the demoulding disk (2), and a rotating disk (4) is arranged in the middle of the spinning support (7) and the demoulding support (8).

2. A turntable spinning device for producing seedling cups according to claim 1, characterized in that: The transmission assembly comprises a gear box, wherein two gear boxes are fixedly connected to the top of the spinning plate (1) and the demoulding plate (2) respectively, and each gear box is provided with a central gear and six surrounding gears evenly distributed around the outside of the central gear, and the six surrounding gears are all meshed and connected with the central gear.

3. A turntable type spinning device for producing seedling cups according to claim 2, characterized in that: The tops of the seven punch bodies (103) are all threadedly connected to punch shafts, and the seven punch shafts respectively correspond to six surrounding gears and one central gear. The central gear is connected to the punch shaft located in the center via a key, and the six surrounding gears are respectively key-connected to the six punch shafts. A spinning motor (102) is fixedly connected to the top of the gear box, and the output end of the spinning motor (102) is connected to the central gear and the central punch shaft via a coupling.

4. A turntable type spinning device for producing seedling cups according to claim 1, characterized in that: Spinning guide columns (104) are fixedly connected to both sides of the top of the spinning support (7), and the two spinning guide columns (104) respectively penetrate the two sides of the spinning disk (1) and are slidably connected to the spinning disk (1).

5. A turntable type spinning device for producing seedling cups according to claim 3, characterized in that: The tops of the seven demoulding convex modules (203) are all threadedly connected to a demoulding shaft, and the seven demoulding shafts respectively correspond to six surrounding gears and one central gear, the central gear is connected to the demoulding shaft located in the center via a key, and the six surrounding gears are respectively key-connected to the six demoulding shafts, and a demoulding motor (202) is fixedly connected to the top of the gear box, and the output end of the demoulding motor (202) is connected to the central gear and the central demoulding shaft via a coupling.

6. A turntable type spinning device for producing seedling cups according to claim 1, characterized in that: Both sides of the top of the demoulding support (8) are fixedly connected to demoulding cylinders (201), and the output ends of the two demoulding cylinders (201) are fixedly connected to the demoulding plate (2). Both sides of the top of the demoulding support (8) are fixedly connected to demoulding guide columns (204), and the two demoulding guide columns (204) respectively penetrate both sides of the demoulding plate (2) and are slidably connected to the demoulding plate (2).

7. A turntable type spinning device for producing seedling cups according to claim 1, characterized in that: A rotary drive motor (5) is fixedly connected to the bottom center of the spinning support (7) and the demoulding support (8); the output end of the rotary drive motor (5) is fixedly connected to the turntable (4); four die assemblies (3) are installed inside the turntable (4) by bolts; the four die assemblies (3) are vertically and evenly distributed on the surface of the turntable (4); the four die assemblies (3) are composed of a die support and seven die welded together; the seven die assemblies correspond to seven convex die bodies (103) and the demoulding convex module (203), respectively.

8. The turntable spinning device for producing seedling cups according to claim 1, characterized in that: A blocking plate (6) is provided on one side of the bottom of the turntable (4), and the blocking plate (6) fits with the bottom end surface of the female die assembly (3) mounted on the turntable (4).