Square power head of single-shaft speed reducer

By using the design of synchronous belt transmission and counterweight balance wheels in the vehicle square power head, the problems of low torque and poor vibration resistance of the existing vehicle square power head are solved, and more efficient cutting force and more stable processing process are achieved. Extend tool life.

CN222326721UActive Publication Date: 2025-01-10QIANFANG FAST MILLING TECH (SUZHOU) CO LTD
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Patent Information

Application Number
CN202420251484.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-01
Publication Date
2025-01-10
Estimated Expiration
2034-02-01

AI Technical Summary

Technical Problem

The existing square power head has low torque and poor vibration resistance, resulting in severe vibration marks on the machining surface and low tool life, which affects the lathe performance and fails to achieve efficient cutting.

Method used

The single-axis deceleration vehicle square power head design is adopted, and the torque output is increased through synchronous belt transmission, and a counterweight balance wheel is set at the shaft end of the cutting wheel to reduce intermittent cutting vibration, achieving a more stable cutting process.

Benefits of technology

It improves cutting force, reduces intermittent cutting vibration, improves the processing surface quality and tool service life, and makes the lathe performance more stable.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a single-shaft speed reduction square turning power head which comprises a power head shell, a cutterhead shaft, a cutterhead shaft synchronizing wheel, a square turning cutterhead, a counterweight balance wheel, a motor, a motor synchronizing wheel and a synchronous belt. The utility model has the beneficial effects that the torque output of the cutter head shaft is increased, the cutting force is improved, and the intermittent cutting vibration is reduced, so that the surface quality of a square turning tool is improved, and the service life of the square turning tool is prolonged; the turning power can be used as a standardized module accessory of a metal cutting machine tool, and is applied to lathe technical transformation or numerical control lathe to increase the turning function.
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Description

Technical Field

[0001] The utility model belongs to the technical field of metal cutting machine tools, and in particular relates to a power head used for turning squares on a lathe. Background Art

[0002] By installing a turning power head on the CNC lathe and controlling the speed ratio between the spindle and the turning power head through the system, turning processing can be achieved.

[0003] CN 209050174 U A turning and milling compound power head comprises a power head housing, a driving motor and a cutter disc shaft. The driving motor is fixed to the rear end of the power head housing. The cutter disc shaft is rotatably arranged in the power head housing, one end of which is connected to the output shaft of the driving motor and the other end extends out of the power head housing and is equipped with a flying cutter disc.

[0004] The turning power head of the CN 209050174 U technical solution is directly connected to the motor for transmission. The output torque of the turning power head is equal to the motor torque. The torque is small and the vibration resistance is poor, which leads to serious vibration marks on the part processing surface and short tool life, seriously affecting the turning performance of the lathe, and failing to achieve the advantage of high turning efficiency. Utility Model Content

[0005] The utility model aims to provide a turning power head with compact structure, reduced transmission to increase torque and reduce intermittent cutting vibration, thus solving the problems existing in the prior art.

[0006] The technical solution adopted by the utility model is:

[0007] A single-axis speed reduction turning power head comprises a power head housing, a cutter head shaft, a turning cutter head, a counterweight balance wheel, a motor, a synchronous wheel and a synchronous belt.

[0008] The motor is installed on the power head housing, and the cutter head shaft is installed in the power head housing.

[0009] A cutter disc shaft is installed in the power head housing, a cutting disc is installed at one end of the cutter disc shaft, a synchronous wheel and a counterweight balance wheel are installed at the other end of the cutter disc shaft, a motor mounting plate is installed on the housing, a motor is installed on the motor mounting plate, a motor synchronous wheel is installed on the motor shaft, and a synchronous belt is installed on the motor synchronous wheel.

[0010] The number of teeth of the cutter shaft synchronous wheel is preferably greater than that of the motor shaft synchronous wheel, thereby achieving a reduction transmission and increasing the cutting torque of the cutter. A counterweight balance wheel is provided at one end of the cutter shaft of the power head to stabilize and balance the inertia and impact force of intermittent cutting, making the cutting more powerful and reducing vibration.

[0011] Preferably, the circumferential surface of the counterweight balance wheel is provided with 4 or more equiangularly distributed wrench sockets, and the dynamic balance of the counterweight balance wheel is adjusted by the depth of the wrench sockets. In addition, the wrench is inserted into the wrench socket to facilitate manual rotation of the cutter head.

[0012] The beneficial effect of the utility model is that the direct-connected motor is replaced by a synchronous belt, which increases the torque output of the motor, improves the cutting force, reduces intermittent cutting vibration, and thus improves the processing surface quality and tool life; the turning power can be used as a standardized module accessory for metal cutting machine tools, and can be used for lathe technical transformation or CNC lathe to increase the turning function. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional schematic diagram of the first embodiment of the utility model;

[0014] Figure 2 It is an internal schematic diagram of the first embodiment of the utility model.

[0015] In the figure:

[0016] 1. Power head housing; 2. Cutter shaft; 21. Cutter shaft synchronous wheel; 3. Cutter head; 4. Counterweight balance wheel; 41. Wrench socket; 5. Motor mounting plate; 6. Motor; 61. Motor synchronous wheel; 62. Synchronous belt. DETAILED DESCRIPTION

[0017] A single-axis reduction turning power head comprises a power head housing 1, a cutter head shaft 2, a turning cutter head 3, a counterweight balance wheel 4, a motor 6, a motor synchronous wheel 61, and a synchronous belt 62.

[0018] The motor 6 is mounted on the power head housing 1 , the cutter head shaft 2 is on one side of the power head housing 1 , and the motor synchronous wheel 61 is on the motor 6 .

[0019] A cutter disc shaft 2 is mounted in the power head housing 1, a cutter disc 3 is mounted on one end of the cutter disc shaft 2, a cutter disc shaft synchronous wheel 21 and a counterweight balance wheel 4 are mounted on the other end of the cutter disc shaft 2, a motor mounting plate 5 is mounted on the housing, a motor 6 is mounted on the motor mounting plate 5, a motor synchronous wheel 61 is mounted on the motor 6, and a synchronous belt 62 is mounted on the motor synchronous wheel 61; the motor 6 is connected to the cutter disc shaft synchronous wheel 21 through the synchronous belt 62, thereby connecting to the cutter disc shaft 2.

[0020] Preferably, the number of teeth on the cutter disc shaft synchronous wheel 21 is greater than the number of teeth on the motor shaft synchronous wheel 61, thereby achieving reduction transmission and increasing the cutting torque of the cutter disc. A counterweight balance wheel 4 is provided at one end of the power head cutter disc shaft 2 to stabilize and balance the inertia and impact force of intermittent cutting, making the cutting more powerful and reducing vibration.

[0021] Preferably, four or more equiangularly distributed wrench holes 41 are provided on the circumferential surface of the counterweight balance wheel 4, and the dynamic balance of the counterweight balance wheel 4 can be adjusted by adjusting the depth of the wrench holes 41. In addition, by inserting a wrench into the wrench hole 41, it is convenient and labor-saving to manually rotate the cutter disc.

[0022] Working principle:

[0023] The motor 6 transmits power to the cutter head shaft 2 through the synchronous belt 62 to provide rotational power for the cutter head. The turning power head is installed on the lathe pallet. The speed ratio of the spindle and the turning power head, as well as the feed of the power head are controlled by the lathe system to complete the turning process.

[0024] This turning power can be used as a standardized module accessory for metal cutting machine tools, and can be applied to lathe technical transformation or to increase the turning function of CNC lathes.

[0025] The above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed by the present invention according to the technical solution and inventive concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A single-axle reduction truck power head, characterized in that , comprising a power head housing (1), a cutter head shaft (2), a cutter head shaft synchronous wheel (21), a cutting disc (3), a counterweight balance wheel (4), a motor (6), a motor synchronous wheel (61), and a synchronous belt (62), wherein the motor (6) is mounted on the power head housing (1), the cutter head shaft (2) is mounted in the power head housing (1), and the motor synchronous wheel (61) is on the motor (6).

2. The single-axle reduction truck power head according to claim 1 is characterized in that The power head housing (1) is provided with the cutter disc shaft (2), one end of the cutter disc shaft (2) is provided with the car cutter disc (3), the other end of the cutter disc shaft (2) is provided with a cutter disc shaft synchronous wheel (21) and a counterweight balance wheel (4), the power head housing (1) is provided with a motor mounting plate (5), the motor mounting plate (5) is provided with the motor (6), the motor (6) is provided with the motor synchronous wheel (61), and the motor synchronous wheel (61) is provided with the synchronous belt (62).

3. The single-axle reduction truck power head according to claim 2 is characterized in that The motor (6) is connected to the cutter disc shaft synchronous wheel (21) via the synchronous belt (62), thereby connecting to the cutter disc shaft (2).

4. The single-axle reduction truck power head according to claim 1 is characterized in that The number of teeth of the cutter shaft synchronous wheel (21) is greater than the number of teeth of the motor synchronous wheel (61).

5. The single-axle reduction truck power head according to claim 1 is characterized in that The cutter head shaft (2) is provided with a counterweight balancing wheel (4), and the circumferential surface of the counterweight balancing wheel (4) is provided with four or more equiangularly distributed wrench sockets (41), and the dynamic balance of the counterweight balancing wheel (4) is controlled by the depth of the wrench sockets (41).

Citation Information

Patent Citations

  • Turn-milling composite power head

    CN209050174U