Welding jig base

By integrating purification units and fixing units in the base of the welding fixture, the problem of flue gas treatment during the welding process is solved, and the removal of harmful flue gas and the improvement of welding accuracy is achieved.

CN222326943UActive Publication Date: 2025-01-10QINGDAO AEROSPACE GRAPHITE CO LTD
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Patent Information

Application Number
CN202420655555.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2025-01-10
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

The welding fixture lacks a flue gas treatment structure, which makes the harmful flue gas generated during the welding process unable to be treated and endangers the health of the staff.

Method used

A welding fixture base is designed, which includes a purification unit and a fixing unit. The purification unit includes a fan, a filter box, a fan, an activated carbon filter and a HEPA filter. The flue gas is filtered through these components and discharged. The fixing unit is passed through a threaded rod and a clamp. Fix the PCB board and cable to ensure soldering accuracy.

Benefits of technology

Effectively remove pollutants from harmful flue gases generated during welding, protect staff health, and ensure welding accuracy and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of welding, and particularly relates to a welding jig base which comprises a base body and a fixing base, the fixing base is fixedly connected to the middle of the bottom end of the inner side of the base body, the upper end of the base body is connected with a welding mechanism, the welding mechanism comprises a purifying unit and a fixing unit, and the purifying unit is arranged at the upper end of the base body. The fixing unit comprises a second threaded rod, a bearing, a clamping plate, a first handle, a supporting frame, a third threaded rod and a third handle. When the welding jig base is used, a PCB is placed between the clamping plates on the inner side of the base, then a first handle is rotated to drive a second threaded rod to rotate, meanwhile, the clamping plates are driven to move to the left end and the right end of the PCB, the PCB is fixed, and then cables are arranged in arc-shaped grooves; and then a third handle is rotated to drive a third threaded rod to rotate and move downwards to the upper end of the outer side of the contact cable at the same time, the cable is fixed, and then the PCB and the cable are welded.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding, in particular to a welding fixture base. Background Art

[0002] With the continuous advancement of science and technology, people use mobile phones and other technological products more and more frequently. Among them, mobile phones and computer products are the most important tools. The above products need to use different connection interfaces and connection cables for wired connection; the connection cables are provided with connection interfaces at both ends, and different PCB boards are provided on the connection interfaces. The PCB board, whose Chinese name is printed circuit board, is also called printed circuit board. It is an important electronic component, a support for electronic components, and a carrier for electrical connection of electronic components. Because it is made by electronic printing, it is called a "printed" circuit board.

[0003] The PCB board needs to be welded together with the connecting cable for data transmission. During the operation, when the operator welds the cable to the PCB board, the operator usually directly places the PCB board and the cable on the operating table and welds them. This not only easily causes the PCB board to shift and affects the welding accuracy and welding efficiency, but also easily causes the cable to become tangled because it is directly placed on the welding operating table.

[0004] For example, a cable and PCB board welding jig disclosed in Chinese patent CN219536444U positions the PCB board by setting a PCB board placement groove. Of course, the size of the PCB board placement groove can be adjusted and set to different sizes to accommodate PCB boards of different specifications. During welding, the cable is fixed by a cable turnover jig, and the cable turnover jig and the cable fixed on the cable turnover jig are accurately positioned and fixed by setting a cable turnover jig placement groove, so that the cable corresponds to the soldering pad of the PCB board one by one, thereby improving the welding accuracy, efficiency and qualified rate.

[0005] However, there is no structure for treating the fume on the welding fixture, so that the harmful fume generated during the welding process cannot be treated, which will cause harm to nearby workers.

[0006] For this reason, we urgently need to provide a welding fixture base that can process smoke. Utility Model Content

[0007] The purpose of the utility model is to provide a welding jig base to solve the problem that the welding jig proposed in the above background technology has no structure for treating the fume, so that the harmful fume generated during the welding process cannot be treated, thereby causing harm to nearby workers.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a welding jig base, comprising a base and a fixed base, the fixed base being fixedly connected to the middle position of the inner bottom end of the base, the upper end of the base being connected to a welding mechanism, the welding mechanism comprising a purification unit and a fixed unit, the purification unit being arranged at the upper end of the base, and the fixed unit being arranged at the upper end of the base.

[0009] The purification unit includes a fan, a filter box, a connecting pipe, a blower, an air pipe, an air suction scoop, a first threaded rod, a cylinder, a fixing frame, a fixing plate, an activated carbon filter and a HEPA filter. The fan is fixedly connected to the right side of the upper rear end of the base, the filter box is arranged at the rear left end of the base, the connecting pipe is fixedly connected to the lower right end inside the filter box, the blower is fixedly connected to the right end of the connecting pipe, the air pipe is fixedly connected to the right end of the blower, the air suction scoop is fixedly connected to the right end of the air pipe, the first threaded rod is fixedly connected to the front side of the filter box, the cylinder is connected to the outside of the first threaded rod, the fixing frame is connected to the upper and lower ends inside the filter box, the fixing plate is fixedly connected to the front side of the fixing frame, the activated carbon filter is fixedly connected to the inner side of the fixing frame at the upper end inside the filter box, and the HEPA filter is fixedly connected to the inner side of the fixing frame at the lower end inside the filter box.

[0010] A further improvement is that mounting grooves are provided at the upper and lower ends of the front of the filter box, a circular hole is provided at the middle position of the left and right ends of the fixing plate, an internal thread is provided on the inner side of the cylinder, the first threaded rod is fixed to the front side of the filter box at the left and right ends of the mounting groove, the outer side of the first threaded rod is slidably connected to the inner side of the circular hole, the inner side of the cylinder is threadedly connected to the outer side of the first threaded rod, and the rear side of the cylinder is in contact with the left and right ends of the front side of the fixing plate. Thus, after the fixing plate is placed on the front side of the filter box and the circular hole passes through the first threaded rod, the cylinder is threadedly connected to the outer side of the first threaded rod until the rear side of the cylinder contacts the left and right ends of the front side of the fixing plate, so that the fixing plate can be fixed to the front side of the filter box.

[0011] A further improvement is that the outer side of the fixing frame is slidably connected to the inner side of the mounting groove, and the outer side of the fixing frame abuts against the inner side of the filter box. Thus, after the fixing plate is fixed to the front side of the filter box, the fixing frame will be fixed to the inner side of the filter box, so that the smoke entering the filter box will be filtered by the activated carbon filter and the HEPA filter before being discharged, thereby filtering and removing harmful substances in the smoke.

[0012] A further improvement is that the fixing unit includes a second threaded rod, a bearing, a clamping plate, a first handle, a support frame, a third threaded rod and a third handle, the second threaded rod is connected to the left and right ends of the inner rear of the base, the bearing is fixedly connected to the outer side of the second threaded rod at one end located in the base, the clamping plate is fixedly connected to the outer side of the bearing, the first handle is fixedly connected to the end of the second threaded rod away from the bearing, the support frame is fixedly connected to the upper side of the base above the fixed seat, the third threaded rod is connected to the inner upper end of the support frame, and the third handle is fixedly connected to the upper end of the third threaded rod.

[0013] A further improvement is that first threaded holes are provided at the left and right ends of the rear interior of the base, the outer side of the second threaded rod is threadedly connected to the inner side of the first threaded hole, and the lower side of the clamping plate is slidably connected to the rear interior bottom side of the base. Thus, when the first handle is rotated to drive the second threaded rod in the first threaded hole to rotate, the second threaded rod can be moved and the clamping plate can be driven to slide along the bottom side of the base.

[0014] A further improvement is that second threaded holes are opened at equal distances on the upper end of the inner part of the support frame, arc-shaped grooves are opened at equal distances on the upper end of the fixing seat, the outer side of the third threaded rod is threadedly connected to the inner side of the second threaded hole, the lower end of the third threaded rod abuts against the outer upper end of the cable, and the inner side of the arc-shaped groove abuts against the outer lower end of the cable.

[0015] A further improvement is that a rubber pad is fixedly connected to the outer side of the fixing frame, so that after the fixing frame is fixed to the inner side of the filter box, the rubber pad on the outer side of the fixing frame contacts the inner side of the filter box, thereby preventing the smoke entering the filter box from leaking out from the gap at the contact between the fixing frame and the inner side of the filter box without being filtered by the activated carbon filter and the HEPA filter.

[0016] In summary, the present application discloses a welding jig base.

[0017] According to the technical solution, during the welding process, by starting the fan and the blower, the smoke generated during welding can be blown to the left end by the fan, then sucked into the air pipe from the suction hopper, and then enters the filter box through the blower and the connecting pipe, and then filtered and purified by the activated carbon filter and the HEPA filter before being discharged, which plays a protective role for nearby workers.

[0018] Furthermore, when welding the PCB board and the cable, the PCB board is first placed between the clamping plates on the inner side of the base, and then the first handle is rotated to drive the second threaded rod to rotate while driving the clamping plates to move to the left and right ends of the PCB board to fix the PCB board. Then the cable is arranged in the arc groove, and then the third handle is rotated to drive the third threaded rod to rotate while moving down to the outer upper end of the contact cable to fix the cable. In this way, the PCB board and the cable can be fixed to the upper end of the base, ensuring the fixation of the PCB board and the cable during the welding process, thereby ensuring the accuracy of welding. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the main structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the structure at the upper end of the base of the utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the purification unit of the utility model;

[0022] Figure 4 This is a schematic diagram of the internal structure of the filter box of the utility model.

[0023] In the figure: 1, base; 2, fixing seat; 301, fan; 302, filter box; 303, connecting pipe; 304, fan; 305, air pipe; 306, air suction bucket; 307, first threaded rod; 308, cylinder; 309, fixing frame; 310, fixing plate; 311, activated carbon filter; 312, HEPA filter; 401, second threaded rod; 402, bearing; 403, splint; 404, first handle; 405, support frame; 406, third threaded rod; 407, third handle. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-Figure 4 , the utility model provides a technical solution:

[0026] Embodiment 1:

[0027] A welding fixture base includes a base 1 and a fixing base 2, wherein the fixing base 2 is fixedly connected to the middle position of the inner bottom end of the base 1, and the upper end of the base 1 is connected to a welding mechanism, which includes a purification unit and a fixing unit, wherein the purification unit is arranged at the upper end of the base 1, and the fixing unit is arranged at the upper end of the base 1.

[0028] The purification unit includes a fan 301, a filter box 302, a connecting pipe 303, a blower 304, an air pipe 305, an air suction hopper 306, a first threaded rod 307, a cylinder 308, a fixing frame 309, a fixing plate 310, an activated carbon filter 311 and a HEPA filter 312. The fan 301 is fixedly connected to the right side of the upper rear end of the base 1, the filter box 302 is arranged at the rear of the left end of the base 1, the connecting pipe 303 is fixedly connected to the lower right end of the filter box 302, the blower 304 is fixedly connected to the right end of the connecting pipe 303, the air pipe 305 is fixedly connected to the right end of the blower 304, the air suction hopper 306 is fixedly connected to the right end of the air pipe 305, and the first threaded rod 307 is fixedly connected to the filter box 3 02, the cylinder 308 is connected to the outside of the first threaded rod 307, the fixed frame 309 is connected to the upper and lower ends of the inside of the filter box 302, the fixed plate 310 is fixedly connected to the front side of the fixed frame 309, the upper and lower ends of the front of the inside of the filter box 302 are provided with mounting grooves, a circular hole is provided in the middle of the left and right ends of the inside of the fixed plate 310, an internal thread is provided on the inner side of the cylinder 308, the first threaded rod 307 is fixed to the front side of the filter box 302 at the left and right ends of the mounting groove, the outer side of the first threaded rod 307 is slidably connected to the inner side of the circular hole, the inner side of the cylinder 308 is threadedly connected to the outer side of the first threaded rod 307, and the rear side of the cylinder 308 abuts against the left and right ends of the front side of the fixed plate 310. Thus, after the fixing plate 310 is placed on the front side of the filter box 302, the round hole passes through the first threaded rod 307, and then the cylinder 308 is threadedly connected to the outside of the first threaded rod 307 until the rear side of the cylinder 308 contacts the left and right ends of the front side of the fixing plate 310, so that the fixing plate 310 can be fixed to the front side of the filter box 302.

[0029] The activated carbon filter 311 is fixedly connected to the inner side of the fixed frame 309 at the upper end of the filter box 302, and the HEPA filter 312 is fixedly connected to the inner side of the fixed frame 309 at the lower end of the filter box 302. The outer side of the fixed frame 309 is slidably connected to the inner side of the mounting groove, and the outer side of the fixed frame 309 abuts against the inner side of the filter box 302. Therefore, after the fixing plate 310 is fixed to the front side of the filter box 302, the fixed frame 309 will be fixed to the inner side of the filter box 302, so that the smoke entering the filter box 302 will be filtered by the activated carbon filter 311 and the HEPA filter 312 before being discharged, thereby filtering and removing harmful substances in the smoke.

[0030] Embodiment 2:

[0031] On the basis of the first embodiment: the fixing unit comprises a second threaded rod 401, a bearing 402, a clamping plate 403, a first handle 404, a support frame 405, a third threaded rod 406 and a third handle 407, the second threaded rod 401 is connected to the left and right ends of the inner rear of the base 1, the bearing 402 is fixedly connected to the outer end of the second threaded rod 401 located in the base 1, the clamping plate 403 is fixedly connected to the outer side of the bearing 402, the first handle 404 is fixedly connected to the end of the second threaded rod 401 away from the bearing 402, the left and right ends of the inner rear of the base 1 are provided with a first threaded hole, the outer side of the second threaded rod 401 is threadedly connected to the inner side of the first threaded hole, and the lower side of the clamping plate 403 is slidably connected to the inner bottom side rear of the base 1. Thus, when the first handle 404 is rotated to drive the second threaded rod 401 located in the first threaded hole to rotate, the second threaded rod 401 can be moved and the clamping plate 403 can be driven to slide along the bottom side of the base 1.

[0032] The support frame 405 is fixedly connected to the upper side of the base 1 above the fixing seat 2, the third threaded rod 406 is connected to the inner upper end of the support frame 405, and the third handle 407 is fixedly connected to the upper end of the third threaded rod 406. The inner upper end of the support frame 405 is provided with second threaded holes at equal distances, the upper end of the fixing seat 2 is provided with arc grooves at equal distances, the outer side of the third threaded rod 406 is threadedly connected to the inner side of the second threaded hole, the lower end of the third threaded rod 406 is in contact with the outer upper end of the cable, and the inner side of the arc groove is in contact with the outer lower end of the cable.

[0033] Embodiment three:

[0034] On the basis of the first embodiment: a rubber pad is fixedly connected to the outer side of the fixing frame 309. Therefore, after the fixing frame 309 is fixed to the inner side of the filter box 302, the rubber pad on the outer side of the fixing frame 309 contacts the inner side of the filter box 302, thereby preventing the smoke entering the filter box 302 from leaking out from the gap at the contact between the fixing frame 309 and the inner side of the filter box 302 without being filtered by the activated carbon filter 311 and the HEPA filter 312.

[0035] Working principle: When in use, first place the PCB board between the clamping plates 403 on the inner side of the base 1, then rotate the first handle 404 to drive the second threaded rod 401 to rotate, while driving the clamping plates 403 to move to the left and right ends of the PCB board to fix the PCB board, then arrange the cables in the arc groove, then rotate the third handle 407 to drive the third threaded rod 406 to rotate while moving down to the upper end of the outer side of the contact cable to fix the cable, then weld the PCB board and the cable, and start the fan 301 and the blower 304 at the same time. The smoke generated during welding is blown to the left end by the fan 301, and then sucked into the air pipe 305 by the suction bucket 306, and then enters the filter box 302 through the blower 304 and the connecting pipe 303, and then filtered and purified by the activated carbon filter 311 and the HEPA filter 312 before being discharged.

[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A welding jig base, comprising a base (1) and a fixing base (2), wherein the fixing base (2) is fixedly connected to the middle position of the inner bottom end of the base (1), characterized in that: The upper end of the base (1) is connected to a welding mechanism, the welding mechanism comprising a purification unit and a fixing unit, the purification unit being arranged at the upper end of the base (1), and the fixing unit being arranged at the upper end of the base (1); The purification unit comprises a fan (301), a filter box (302), a connecting pipe (303), a blower (304), an air pipe (305), an air suction hopper (306), a first threaded rod (307), a cylinder (308), a fixing frame (309), a fixing plate (310), an activated carbon filter (311) and a HEPA filter (312), wherein the fan (301) is fixedly connected to the right side of the upper rear end of the base (1), the filter box (302) is arranged at the rear left end of the base (1), the connecting pipe (303) is fixedly connected to the lower right end of the filter box (302), the blower (304) is fixedly connected to the right end of the connecting pipe (303), and the air pipe (305) is fixedly connected to the right end of the connecting pipe (303). The air suction scoop (306) is fixedly connected to the right end of the fan (304), the first threaded rod (307) is fixedly connected to the front side of the filter box (302), the cylinder (308) is connected to the outside of the first threaded rod (307), the fixed frame (309) is connected to the upper and lower ends of the inside of the filter box (302), the fixed plate (310) is fixedly connected to the front side of the fixed frame (309), the activated carbon filter (311) is fixedly connected to the inner side of the fixed frame (309) at the upper end of the inside of the filter box (302), and the HEPA filter (312) is fixedly connected to the inner side of the fixed frame (309) at the lower end of the inside of the filter box (302).

2. A welding jig base according to claim 1, characterized in that: The filter box (302) has installation grooves at the upper and lower ends of the front, the fixing plate (310) has a circular hole in the middle of the left and right ends, the inner side of the cylinder (308) has an internal thread, the first threaded rod (307) is fixed to the front side of the filter box (302) at the left and right ends of the installation groove, the outer side of the first threaded rod (307) is slidably connected to the inner side of the circular hole, the inner side of the cylinder (308) is threadedly connected to the outer side of the first threaded rod (307), and the rear side of the cylinder (308) is in contact with the left and right ends of the front side of the fixing plate (310).

3. The welding jig base according to claim 1, characterized in that: The outer side of the fixing frame (309) is slidably connected to the inner side of the installation groove, and the outer side of the fixing frame (309) is in contact with the inner side of the filter box (302).

4. The welding jig base according to claim 1, characterized in that: The fixing unit comprises a second threaded rod (401), a bearing (402), a clamping plate (403), a first handle (404), a support frame (405), a third threaded rod (406) and a third handle (407), wherein the second threaded rod (401) is connected to the left and right ends of the rear of the base (1), the bearing (402) is fixedly connected to the outer side of the second threaded rod (401) and one end of the base (1), the clamping plate (403) is fixedly connected to the outer side of the bearing (402), the first handle (404) is fixedly connected to the end of the second threaded rod (401) away from the bearing (402), the support frame (405) is fixedly connected to the upper side of the base (1) and above the fixing seat (2), the third threaded rod (406) is connected to the inner upper end of the support frame (405), and the third handle (407) is fixedly connected to the upper end of the third threaded rod (406).

5. A welding jig base according to claim 4, characterized in that: The base (1) has first threaded holes at both left and right ends at the rear of the base, the outer side of the second threaded rod (401) is threadedly connected to the inner side of the first threaded hole, and the lower side of the clamping plate (403) is slidably connected to the rear of the inner bottom side of the base (1).

6. A welding jig base according to claim 4, characterized in that: The upper end of the support frame (405) is provided with second threaded holes at equal distances, the upper end of the fixing seat (2) is provided with arc grooves at equal distances, the outer side of the third threaded rod (406) is threadedly connected to the inner side of the second threaded hole, the lower end of the third threaded rod (406) is in contact with the upper end of the outer side of the cable, and the inner side of the arc groove is in contact with the lower end of the outer side of the cable.

7. The welding jig base according to claim 1, characterized in that: A rubber pad is fixedly connected to the outer side of the fixing frame (309).

Citation Information

Patent Citations

  • Cable and PCB welding jig

    CN219536444U