Full-function side plate forming machine

Abstract

The utility model provides a full-function side plate forming machine. The full-function side plate forming machine comprises a machine frame, a bottom face machining mechanism, a forming mechanism, a side face machining mechanism and an end machining mechanism, the bottom face machining mechanism comprises a bottom face machining driving part and at least two sets of bottom face machining assemblies. The forming mechanism comprises a forming wheel set, a guide wheel set and a forming driving part. The side face machining mechanism comprises a side face machining assembly and a side face machining driving part. The end machining mechanism comprises an end machining driving piece and at least two end machining assemblies. The bottom face machining mechanism, the side face machining mechanism and the end machining mechanism are arranged, a plurality of machining structures can be formed on the side plate, the machining structures can be freely combined, then cutters or cutting blocks in the machining mechanisms are replaced or taken out, and machining efficiency is improved. Side plate products with multiple specifications, multiple shapes and multiple machining structures can be machined, use is convenient, the production efficiency is improved, and the production cost is reduced.

Description

Technical Field

[0001] The utility model relates to a full-function side panel forming machine. Background Art

[0002] Radiator side panels are generally made by profile forming equipment. However, due to the various shapes of the upper openings, openings, and end notches of different side panels, and the various combinations thereof, it is difficult for the forming equipment currently on the market to produce side panels of various specifications. Most forming equipment can only form one or two models or one processing combination of side panels, and the side panel structures that can be produced are also relatively simple. For this reason, side panel manufacturers have to be equipped with multiple forming equipment, which brings considerable equipment cost pressure to side panel manufacturers. At the same time, the more production lines are configured, the more pressure on land costs is also brought. Utility Model Content

[0003] In order to solve the above technical problems, the utility model provides a side panel forming machine capable of producing side panels of various models, specifications and shapes.

[0004] A full-function side panel forming machine comprises a frame and a bottom surface processing mechanism, a forming mechanism, a side surface processing mechanism and an end surface processing mechanism which are sequentially arranged on the frame, wherein:

[0005] The bottom surface processing mechanism includes a bottom surface processing driving member and at least two groups of bottom surface processing components. In order to reduce equipment costs, the same bottom surface processing driving member is used to connect and drive the bottom surface cutting knives of each bottom surface processing component to move reciprocally up and down.

[0006] The forming mechanism includes a forming wheel group, a guide wheel group and a forming drive. The forming wheel group and the guide wheel group each have a plurality of groups, which are staggered and arranged in a straight line along the forming direction, and are used to gradually bend the profile and guide the profile. The forming wheels of the forming wheel group are driven to rotate by the same forming drive, so that the movements of the forming wheels of each group are consistent, which can not only simplify the structure and reduce the equipment cost, but also reduce the situation where the profile is over-extruded or stretched.

[0007] The side processing mechanism includes a side processing assembly and a side processing driving member. The side processing driving member is connected to drive the cutting block of the side processing assembly to reciprocate in the horizontal direction, and can cut the side of the profile folded into a groove shape.

[0008] The end processing mechanism includes an end processing driving member and at least two groups of end processing components. The same end processing driving member is connected to drive the end cutters of each group of end processing components to move back and forth in the vertical direction, which can not only cut the continuous profile into independent side panels, but also process the ends of the side panels.

[0009] The utility model provides at least two groups of processing components in the bottom processing mechanism, the side processing mechanism and the end processing mechanism, which can not only form multiple processing structures on the side panel at the same time, such as holes, grooves or notches, but also can freely combine these processing structures, and then combine with replacing the cutting knives in each processing mechanism or removing the cutting knives of some processing mechanisms. The side panel forming equipment proposed by the utility model can produce side panel products of various specifications, various shapes and multiple processing structures.

[0010] Preferably, the bottom surface processing mechanism further includes a bottom surface processing seat, which provides an installation position for the bottom surface processing driving member and the bottom surface processing assembly.

[0011] The bottom surface processing components all include a first fixed seat, a first pressing seat and a first floating seat which are arranged in sequence from bottom to top.

[0012] The first fixed seat is fixedly mounted on the bottom processing seat, and the top surface periphery is provided with four first guide pillars extending upward and penetrating the first pressing seat and the first floating seat. The top of the first pressing seat is provided with a first limit pillar extending upward and penetrating the first floating seat. The first guide pillar and the first limit pillar are both provided with limit screws on the top of the first floating seat, thereby limiting the maximum distance between the first fixed seat and the first floating seat, and also limiting the maximum distance between the first pressing seat and the first floating seat.

[0013] In addition, the first guide column sleeves at two opposite corners are provided with first return springs, the bottom of which is supported on the first fixed seat, the middle part passes through the first pressing seat, and the top part bears against the first floating seat, so that the first floating seat can automatically return to its original position after being pressed, and at the same time, the first floating seat drives the first pressing seat to move upward and return to its original position through the first limiting column. A second return spring is provided between the first pressing seat and the first floating seat, the bottom end of which is supported on the top of the first pressing seat, and the top part bears against the first floating seat, so that when the first floating seat is pressed and moves downward, it can also drive the first pressing seat to move downward through the second return spring, so as to press the profile passing between the first pressing seat and the first floating seat, so as to facilitate the processing of the bottom surface cutter.

[0014] The bottom surface cutting knife is vertically mounted on the bottom of the first floating seat, and the first pressing seat and the first fixed seat are both provided with bottom surface cutting openings that are consistent with the cross section of the cutter head of the bottom surface cutting knife.

[0015] Preferably, the bottom surface processing seat is slidably mounted on the frame via a track parallel to the forming direction, an adjusting motor with a gear is provided on the bottom surface processing seat, and a rack installed parallel to the track and meshing with the gear is provided on the frame. The installation position of the bottom surface processing seat on the frame is adjusted by the gear and rack structure to meet the requirements for making specified side panels.

[0016] Preferably, the end processing mechanism includes an end processing seat, and the end processing components have three groups, which are installed on the end processing seat in sequence, and can respectively perform end opening / extrusion grooves, side extrusion grooves and end cutting processing on the bottom surface of the side panel.

[0017] The end processing assembly includes a second fixed seat, a second pressing seat and a second floating seat which are arranged in sequence from bottom to top, wherein:

[0018] The second fixed seat is fixedly mounted on the end processing seat, and four second guide pillars extending upward and penetrating the second pressing seat and the second floating seat are arranged on the periphery of the top surface. The second fixed seat is provided with a second limit pillar extending upward and penetrating the second pressing seat on the top. The second guide pillar and the second limit pillar are provided with limit screws on the tops of the second floating seat and the second pressing seat, respectively, so as to limit the maximum distance between the second floating seat and the second fixed seat, and also limit the maximum distance between the second pressing seat and the second floating seat. A third return spring is arranged between the second pressing seat and the second floating seat, and the third return spring provides an upward return force for the second floating seat. At the same time, when the second floating seat is pressed down, it can also provide a downward pressing force for the second pressing seat, and press the side plate between the second fixed seat and the second pressing seat. The bottom of the second pressing seat is provided with a long strip pressing block consistent with the forming track, which not only has the bottom pressing and side supporting functions for the passing side plate, but also has a guiding function. The end cutter is vertically mounted on the bottom of the second floating seat, and the second pressing seat and the second fixed seat are both provided with end cutting notches that are consistent with the cross section of the cutter head of the end cutter.

[0019] Preferably, the bottom surface processing drive member and the end surface processing drive member both include a driving motor, a driving shaft, a connector and a pressing column. The driving motor drives the driving shaft to rotate via a synchronous wheel and a synchronous belt. An eccentric connecting section is provided on the driving shaft. The top end of the connector is sleeved on the outside of the eccentric connecting section, and the bottom end is connected to the top end of the pressing column via a ball head connecting structure. The pressing column is movably arranged on the top of the bottom surface processing component or the end surface processing component. The bottom surface processing drive member and the end surface processing drive member provided by the utility model both adopt a driving shaft driving structure with an eccentric connecting section, which can not only drive multiple processing drive members with one drive member, but also provide a strong pressing force for each processing drive member.

[0020] Preferably, a group of mutually meshing extrusion convex rings and extrusion concave rings are provided between the forming wheels, and the gap between the extrusion convex rings and the extrusion concave rings constitutes a forming gap. The middle part of the forming gap of the first group of forming wheels is a concave gap, which can pre-form a groove on the straight profile to avoid the side panels formed later having large corners at the bends, and the side of the concave gap is a folding plate gap, which can clamp the folding plate located on the side of the pre-folded groove in the profile. In addition, along the forming square, the sizes of the extrusion convex ring and the extrusion concave ring gradually change, and the sizes of the extrusion convex ring and the extrusion concave ring of the last group of forming wheels are consistent with the size of the pre-processed profile, so that the profile can be gradually extruded and folded into the desired side panel shape.

[0021] The forming wheel assembly also includes a base and a mounting frame. The base is fixedly mounted on the frame, and there is a pair of mounting frames, which are relatively mounted on the top of both sides of the base. The two forming wheels are rotatably mounted between the two mounting frames and are arranged up and down. The lower part of the mounting frame is provided with an axial hole, and the upper part is provided with a guide opening, and the guide opening is provided with a lifting seat that can slide up and down. The top of the mounting frame is provided with an adjusting screw hole, and an adjusting bolt extends into the guide opening through the adjusting screw hole and is rotatably mounted on the top of the lifting seat. The two ends of one forming wheel are rotatably mounted in the axial holes of the two mounting frames through bearings, and the two ends of the other forming wheel are rotatably mounted in the two lifting seats through bearings.

[0022] The guide wheel group includes a support seat, a mounting seat and a guide member. The support seat is fixedly installed, and the mounting seat is provided with a longitudinal strip hole perpendicular to the forming track. The mounting seat is installed on the support seat through bolts and the longitudinal strip hole. When adjusting, the bolts can be loosened, and the installation position of the mounting seat on the support seat can be adjusted through the longitudinal strip hole. A longitudinal fine-tuning structure is provided between the mounting seat and the support seat, which helps the operator to fine-tune the installation position of the mounting seat, thereby improving the accuracy of the adjustment position of the mounting seat and the convenience of operation. There is a pair of guide members, both of which are slidably installed on the mounting seat through a longitudinal slide rail, and a distance adjustment structure is provided between the two guide members, which can adjust the distance between the two guide members to match profiles of different widths. The guide member includes a guide seat and a guide wheel. The bottom of the guide seat is installed on the longitudinal slide rail through a slider, and a vertical square installation shaft is provided on the top. The guide wheel is rotatably installed on the guide seat through the installation shaft.

[0023] Preferably, the longitudinal fine-tuning structure includes a longitudinal screw hole, a limiting slot and a fine-tuning screw. The screw hole is arranged on one side of the mounting seat, the limiting slot is arranged on the top of the support seat and close to the opening of the screw hole, the fine-tuning screw is screwed into the screw hole, and the lower part of the head is limited in the limiting slot, and the mounting seat is adjusted to the mounting position on the support seat by rotating the fine-tuning screw. When in use, when the operator rotates the screw, the screw will not move as a whole because the head of the screw is limited in the limiting slot. At this time, the rotation of the screw will be converted into the movement of the mounting seat on the support seat, thereby realizing the position adjustment of the mounting seat, and the adjustment can be slight and very accurate.

[0024] The distance adjustment structure includes a screw rod, which passes through the two guide members and is rotatably mounted on the mounting seat. The two ends of the screw rod are provided with screw teeth in opposite directions, and the screw teeth in opposite directions are threadedly connected to the two guide members. When the screw rod rotates, the two guide members move in opposite directions because the screw teeth of the two guide members are in opposite directions, thereby achieving the adjustment of the distance between the two guide members.

[0025] The molding drive component includes a molding motor, a reducer, a synchronous belt and a synchronous wheel set. The molding motor is fixedly mounted on one side of the end of the molding wheel set. Every two groups of the molding wheel sets are matched with a reducer, and the reducer is provided with a power access end, a power transmission end and a power output end. Each of the reducers is arranged one by one along the arrangement direction of the molding wheel sets, and the molding motor and each reducer are connected in series one by one through the power access end and the power transmission end. Each group of reducers is connected through a group of synchronous belts and synchronous wheel sets to drive the molding wheels of the two groups of molding wheel sets to rotate synchronously.

[0026] Preferably, the side processing assembly and the side processing drive are both mounted on the frame via a mounting plate, the mounting plate is provided with a mounting station, and the front and rear sides of the mounting station are both provided with drop-out ports for discharging the cut waste.

[0027] The side processing assembly includes a base plate and a movable seat. The base plate is fixedly installed on the installation station, and the top surface is provided with a conveying groove that runs through both sides, and a cutting groove that runs through the front and back. The cutting groove and the conveying groove are staggered, and the cutting groove is shallower than the conveying groove. The cutting block is slidably arranged in the cutting groove, and is provided with a cutting head that is consistent with the cross-section of the cutting groove, which can cut off the part that is staggered with the cutting head when passing through the profile. The movable seat is slidably arranged, and is located on the top of the base plate, and is connected to drive the cutting block, providing power and reset force for the cutting process of the cutting block.

[0028] The side processing drive member includes a side processing drive motor and an eccentric wheel. The side processing drive motor drives the eccentric wheel to rotate through a synchronous wheel and a synchronous belt. The eccentric wheel is connected to drive the movable seat to move back and forth along the direction of the cutting groove. The utility model adopts an eccentric wheel drive structure, which has the advantages of low working noise. Compared with the hydraulic drive method, it is not easy to bring oil pollution to the cutting position and is easy to clean. At the same time, the cutting rhythm is easier to control and it is easier to coordinate with other processing equipment of the profile.

[0029] Preferably, the bottom of the material drop port is provided with a material guide slope, which can centrally guide the cut waste materials out, and the top is provided with a material baffle plate, and the height of the material baffle plate is higher than the bottom of the cutting groove, which can reduce the probability of waste materials popping out.

[0030] The installation station is provided with side support seats extending upward on both sides, and the side support seats are provided with guide grooves parallel to the cutting grooves. The two ends of the movable seat are slidably installed in the guide grooves on both sides. Specifically, the side support seats include a fixed support seat at the bottom and a top seat at the top. The fixed support seat is concave and the opening is facing upward. The top seat is installed on the top of the fixed support seat by screws, and the two ends of the bottom plate are pressed into the opening of the fixed support seat. The inner top of the fixed support seat is provided with an L-shaped groove, and the inner bottom of the top is also provided with an L-shaped groove. The two L-shaped grooves are spliced ​​into the guide groove. When replacing the bottom plate and the cutting block, the two top seats are removed to expose the bottom plate and the cutting block and replace them.

[0031] The rotating shaft of the eccentric wheel is arranged vertically, and a circular guide groove is arranged on the top surface of the eccentric wheel, and the center of the circular guide groove is staggered with the rotating shaft of the eccentric wheel to form an eccentric track. The end of the movable seat extends to the top of the eccentric wheel, and is provided with a guide rod extending into the circular guide groove. There are two guide rods, and rollers are arranged at the ends of both guide rods. The rollers roll in the circular guide groove to reduce friction and wear.

[0032] The mounting plate is slidably mounted on the frame via a track parallel to the forming direction, and the mounting position of the mounting plate on the frame is adjusted via an adjustment structure of a motor and a lead screw nut.

[0033] Preferably, the side processing mechanism and the end processing mechanism are both slidably mounted on the frame via a base and a track parallel to the forming direction, and the mounting position on the frame is adjusted via an adjustment structure of a motor and a gear rack.

[0034] From the above description of the utility model, it can be seen that the utility model has the following beneficial effects:

[0035] 1. The utility model sets at least two groups of processing components in the bottom processing mechanism, the side processing mechanism and the end processing mechanism, which can not only form multiple processing structures, such as holes, grooves or notches, on the side panel at the same time, but also can freely combine these processing structures, and then replace the cutting knives or cutting blocks in each processing mechanism or remove the cutting knives or cutting blocks of some processing mechanisms. The side panel forming equipment proposed by the utility model can produce side panel products with various specifications, various shapes and multiple processing structures, which is easy to use, improves production efficiency and reduces production costs;

[0036] 2. Two sets of bottom surface processing components are set up to simultaneously process two symmetrical or same-direction functional holes on the bottom surface of the side panel;

[0037] 3. Three sets of end processing components are set up, which can respectively perform end opening / extrusion grooves on the bottom surface of the side panel, side extrusion grooves and end cutting processing, supporting the production of side panels with various structures;

[0038] 4. The bottom processing drive member and the end processing drive member provided by the utility model both adopt a driving shaft driving structure with an eccentric connecting section, which can not only drive multiple processing drive members with one drive member, but also provide a strong pressing force for each processing drive member;

[0039] 5. The guide wheel set proposed by the utility model is provided with a longitudinal fine-tuning structure, which allows the operator to fine-tune the mounting seat at the bottom of the guide member, so as to make the guide of the profile more accurate and avoid the distortion and deformation of the profile during the conveying process, thereby greatly reducing the problem of extrusion marks, pulling marks or scratches on the surface of the side panel after forming, improving the forming quality of the side panel, and at the same time, reducing the noise generated during the forming process of the side panel;

[0040] 6. The side processing mechanism adopts a driving structure of a driving motor and an eccentric wheel, which has the advantage of low working noise. Compared with the hydraulic drive method, the cutting rhythm is easier to control, the working accuracy is high, the cutting speed is fast, and it is easier to coordinate with other processing equipment of the profile. BRIEF DESCRIPTION OF THE DRAWINGS

[0041] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.

[0042] in:

[0043] Figure 1 Axle side view of a full-featured side panel forming machine Figure 1 ;

[0044] Figure 2 Axle side view of a full-featured side panel forming machine Figure 2 ;

[0045] Figure 3 It is a front view of a full-function side panel forming machine;

[0046] Figure 4 It is a top view of a full-function side panel forming machine;

[0047] Figure 5 It is the axial side view of the bottom surface processing mechanism;

[0048] Figure 6 It is the front view of the bottom surface processing mechanism;

[0049] Figure 7 This is a cross-sectional view of the bottom surface processing mechanism. Figure 1 ;(about Figure 6 AA)

[0050] Figure 8 This is a cross-sectional view of the bottom surface processing mechanism. Figure 2 ;(about Figure 6 BB)

[0051] Fig. 9 It is an axial view of a part of the forming mechanism;

[0052] Fig.10 It is a front view of a part of the forming mechanism;

[0053] Fig.11 It is a cross-sectional view of part of the forming mechanism; (about Fig.10 CC of

[0054] Fig.12 It is the axial side view of the side processing mechanism;

[0055] Fig.13 It is a front view of the side processing mechanism;

[0056] Fig.14 It is a cross-sectional view of the side processing mechanism; (about Fig.13 DD)

[0057] Fig.15 It is an axial side view of part of the bottom surface processing mechanism;

[0058] Fig.16 It is a front view of part of the bottom surface processing mechanism;

[0059] Fig.17 This is a cross-sectional view of part of the bottom surface processing mechanism. Figure 1 ;(about Fig.16 EE Department)

[0060] Fig.18 This is a cross-sectional view of part of the bottom surface processing mechanism. Figure 2 ;(about Fig.16 FF)

[0061] Figures 1 to 18 The symbols are: frame 1, base 11, bottom processing mechanism 2, bottom processing drive 21, bottom processing assembly 22, bottom cutter 221, first fixed seat 222, first pressing seat 223, first floating seat 224, first guide column 225, first limiting column 226, bottom processing seat 23, forming mechanism 3, forming wheel group 31, forming wheel 311, mounting frame 312, lifting seat 313, adjusting bolt 314, guide wheel group 32, support seat 321, limiting groove 3211, mounting seat 322, longitudinal strip hole 3221, fine-tuning screw 3222, guide member 323, screw rod 324, forming drive 33, side processing mechanism 4. Side processing component 41, bottom plate 411, conveying trough 4111, cutting trough 4112, moving seat 412, cutting block 413, side processing drive 42, side processing drive motor 421, eccentric wheel 422, circular guide groove 4221, guide rod 4222, mounting plate 43, blanking port 431, side support seat 432, end processing mechanism 5, end processing component 51, end cutting knife 511, second fixed seat 512, second pressing seat 513, second floating seat 514, second guide column 515, second limiting column 516, pressing block 517, end processing drive 52, end processing seat 53, driving shaft 6, eccentric connecting section 61. DETAILED DESCRIPTION

[0062] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer and more understandable, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0063] See also Figures 1 to 18 A full-function side panel forming machine includes a frame 1 and a bottom processing mechanism 2, a forming mechanism 3, a side processing mechanism 4, and an end processing mechanism 5 which are sequentially arranged on the frame 1, wherein the side processing mechanism 4 and the end processing mechanism 5 are both slidably mounted on the frame 1 through a base 11 and a track parallel to the forming direction, and the mounting position on the frame 1 is adjusted by an adjustment structure of a motor and a gear rack.

[0064] The following is a description of the specific structure of each organization.

[0065] The bottom processing mechanism 2 includes a bottom processing driving member 21 and at least two groups of bottom processing components 22. In order to reduce equipment costs, the same bottom processing driving member 21 is used to connect and drive the bottom cutting knives 221 of each bottom processing component 22 to move back and forth up and down.

[0066] In one embodiment, the bottom surface processing mechanism 2 further includes a bottom surface processing seat 23, which provides an installation position for the bottom surface processing driving member 21 and the bottom surface processing assembly 22. The bottom surface processing seat 23 is slidably installed on the frame 1 through a track parallel to the forming direction, and an adjustment motor with a gear is provided on the bottom surface processing seat 23. The frame 1 is provided with a rack installed parallel to the track and meshing with the gear. The bottom surface processing seat 23 is adjusted to an installation position on the frame 1 through a gear rack structure to meet the requirements for manufacturing a specified side panel.

[0067] The bottom surface processing components 22 each include a first fixed seat 222 , a first pressing seat 223 , and a first floating seat 224 which are sequentially arranged from bottom to top.

[0068] The first fixed seat 222 is fixedly mounted on the bottom surface processing seat 23, and the periphery of the top surface is provided with four first guide pillars 225 extending upward and penetrating the first pressing seat 223 and the first floating seat 224. The top of the first pressing seat 223 is provided with a first limiting pillar 226 extending upward and penetrating the first floating seat 224. The first guide pillar 225 and the first limiting pillar 226 are both provided with limiting screws on the top of the first floating seat 224, thereby limiting the maximum distance between the first fixed seat 222 and the first floating seat 224, and also limiting the maximum distance between the first pressing seat 223 and the first floating seat 224.

[0069] In addition, the first guide posts 225 at two opposite corners are sleeved with first return springs, the bottom of which is supported on the first fixed seat 222, the middle part passes through the first pressing seat 223, and the top part resists the first floating seat 224, so that the first floating seat 224 can automatically reset after being pressed, and at the same time, the first floating seat 224 drives the first pressing seat 223 to move up and reset together through the first limiting post 226. A second return spring is provided between the first pressing seat 223 and the first floating seat 224, the bottom end of the second return spring is supported on the top of the first pressing seat 223, and the top end resists the first floating seat 224, so that when the first floating seat 224 is pressed and moves downward, it can also drive the first pressing seat 223 to move downward through the second return spring, so as to press the profile passing between the first pressing seat 223 and the first floating seat 224, so as to facilitate the processing of the bottom surface cutter 221.

[0070] The bottom surface cutting knife 221 is vertically mounted on the bottom of the first floating seat 224 , and the first pressing seat 223 and the first fixed seat 222 are both provided with bottom surface cutting openings that are consistent with the cross section of the cutter head of the bottom surface cutting knife 221 .

[0071] The forming mechanism 3 includes a forming wheel set 31, a guide wheel set 32 ​​and a forming drive 33. The forming wheel set 31 and the guide wheel set 32 ​​each have a plurality of sets, and are staggered and arranged in a straight line along the forming direction, respectively used to gradually bend the profile and guide the profile. The forming wheels 311 of the forming wheel set 31 are driven to rotate by the same forming drive 33, so that the movements of the forming wheels 311 of each set are consistent, which can not only simplify the structure and reduce the equipment cost, but also reduce the situation where the profile is over-extruded or stretched.

[0072] In one embodiment, a group of mutually meshing extrusion convex rings and extrusion concave rings are provided between the forming wheels 311, and the gap between the extrusion convex rings and the extrusion concave rings constitutes a forming gap. The middle part of the forming gap of the first group of the forming wheels 311 is a concave gap, which can pre-cut a groove on the straight profile to avoid the side panels formed later having large rounded corners at the bends, and the side of the concave gap is a folding plate gap, which can clamp the folding plate located on the side of the pre-folded groove in the profile. In addition, along the forming square, the size of the extrusion convex ring and the extrusion concave ring gradually changes, and the size of the extrusion convex ring and the extrusion concave ring of the last group of the forming wheels 311 is consistent with the size of the pre-processed profile, so that the profile can be gradually extruded and folded into the desired side panel shape.

[0073] The forming wheel assembly 31 also includes a base and a mounting frame 312. The base is fixedly mounted on the frame 1, and there is a pair of mounting frames 312, which are relatively mounted on the top of both sides of the base. The two forming wheels 311 are rotatably mounted between the two mounting frames 312, and are arranged up and down. The lower part of the mounting frame 312 is provided with an axial hole, and the upper part is provided with a guide opening, and the guide opening is provided with a lifting seat 313 that can slide up and down. The top of the mounting frame 312 is provided with an adjustment screw hole, and an adjustment bolt 314 extends into the guide opening through the adjustment screw hole and is rotatably mounted on the top of the lifting seat 313. The two ends of one forming wheel 311 are rotatably mounted in the axial holes of the two mounting frames 312 through bearings, and the two ends of the other forming wheel 311 are rotatably mounted in the two lifting seats 313 through bearings.

[0074] The guide wheel group 32 includes a support seat 321, a mounting seat 322 and a guide member 323. The support seat 321 is fixedly installed, and the mounting seat 322 is provided with a longitudinal strip hole 3221 perpendicular to the forming track. The mounting seat 322 is installed on the support seat 321 through bolts and the longitudinal strip hole 3221. When adjusting, the bolts can be loosened, and the installation position of the mounting seat 322 on the support seat 321 can be adjusted through the longitudinal strip hole 3221. A longitudinal fine-tuning structure is provided between the mounting seat 322 and the support seat 321, which helps the operator to fine-tune the installation position of the mounting seat 322, thereby improving the accuracy and operation convenience of the adjustment position of the mounting seat 322. There is a pair of guide members 323, both of which are slidably installed on the mounting seat 322 through a longitudinal slide rail, and a distance adjustment structure is provided between the two guide members 323, which can adjust the distance between the two guide members 323 to match profiles of different widths. The guide member 323 includes a guide seat and a guide wheel. The bottom of the guide seat is installed on the longitudinal slide rail through a sliding block, and a vertical square installation shaft is arranged on the top. The guide wheel is rotatably installed on the guide seat through the installation shaft.

[0075] On the basis of the above embodiment, in another embodiment, the longitudinal fine-tuning structure includes a longitudinal screw hole, a limiting groove 3211 and a fine-tuning screw 3222. The screw hole is arranged on one side of the mounting seat 322, the limiting groove 3211 is arranged on the top of the support seat 321 and close to the opening of the screw hole, the fine-tuning screw 3222 is screwed into the screw hole, and the lower part of the head is limited in the limiting groove 3211, and the mounting seat 322 is adjusted on the support seat 321 by the rotation of the fine-tuning screw 3222. When in use, when the operator rotates the screw, since the head of the screw is limited in the limiting groove 3211, the screw as a whole will not move. At this time, the rotation of the screw will be converted into the movement of the mounting seat 322 on the support seat 321, thereby realizing the position adjustment of the mounting seat 322, and the adjustment can be slight and very accurate.

[0076] The distance adjustment structure includes a screw rod 324, which passes through the two guide members 323 and is rotatably mounted on the mounting seat 322. The two ends of the screw rod 324 are provided with screw threads in opposite directions, and the screw threads in opposite directions are threadedly connected to the two guide members 323. When the screw rod 324 rotates, the two guide members 323 move in opposite directions because the screw threads of the two guide members 323 are in opposite directions, thereby adjusting the distance between the two guide members 323.

[0077] The molding drive 33 includes a molding motor, a reducer, a synchronous belt and a synchronous wheel set. The molding motor is fixedly installed on one side of the end of the molding wheel set 31. Every two groups of the molding wheel sets 31 are matched with a reducer, and the reducer is provided with a power access end, a power transmission end and a power output end. Each of the reducers is arranged one by one along the arrangement direction of the molding wheel sets 31, and the molding motor and each reducer are connected in series one by one through the power access end and the power transmission end. Each group of reducers is connected through a group of synchronous belts and synchronous wheel sets to drive the molding wheels 311 of the two groups of molding wheel sets 31 to rotate synchronously.

[0078] The side processing mechanism 4 includes a side processing component 41 and a side processing driving member 42. The side processing driving member 42 is connected to drive the cutting block 413 of the side processing component 41 to move back and forth in the horizontal direction, and can cut the side of the profile folded into a groove shape.

[0079] In one embodiment, the side processing assembly 41 and the side processing drive 42 are both installed on the frame 1 through a mounting plate 43. The mounting plate 43 is provided with an installation station, and the front and rear sides of the installation station are provided with drop-out ports 431 for discharging the cut waste.

[0080] The side processing assembly 41 includes a base plate 411 and a movable seat 412. The base plate 411 is fixedly installed on the installation station, and a conveying groove 4111 that runs through both sides is provided on the top surface, and a cutting groove 4112 that runs through the front and back is also provided. The cutting groove 4112 and the conveying groove 4111 are staggered, and the cutting groove 4112 is shallower than the conveying groove 4111. The cutting block 413 is slidably arranged in the cutting groove, and is provided with a cutting head that is consistent with the cross section of the cutting groove 4112, which can cut off the part that is staggered with the cutting head when passing through the profile. The movable seat 412 is slidably arranged, and is located on the top of the base plate 411, and is connected to drive the cutting block 413, providing power and reset force for the cutting process of the cutting block 413.

[0081] The side processing drive member 42 includes a side processing drive motor 421 and an eccentric wheel 422. The side processing drive motor 421 drives the eccentric wheel 422 to rotate through a synchronous wheel and a synchronous belt. The eccentric wheel 422 is connected to drive the moving seat 412 to reciprocate along the direction of the cutting groove 4112. The utility model adopts the driving structure of the side processing drive motor 421 and the eccentric wheel 422, which has the advantages of low working noise. Compared with the hydraulic drive mode, the cutting rhythm is easier to control, the working accuracy is high, the cutting speed is fast, and it is also easier to coordinate with other processing equipment of the profile.

[0082] Based on the above embodiment, in another embodiment, the bottom of the drop port 431 is provided with a material guide slope, which can centrally guide the cut waste, and the top is provided with a material baffle plate, and the height of the material baffle plate is higher than the bottom of the cutting groove 4112, which can reduce the probability of waste ejection.

[0083] The installation station is provided with side support seats 432 extending upward on both sides. The side support seats 432 are provided with guide grooves parallel to the cutting grooves 4112. The two ends of the movable seat 412 are slidably installed in the guide grooves on both sides. Specifically, the side support seats 432 include a fixed support seat 321 at the bottom and a top seat at the top. The fixed support seat 321 is concave and the opening is facing upward. The top seat is installed on the top of the fixed support seat 321 by screws, and the two ends of the bottom plate 411 are pressed into the opening of the fixed support seat 321. The inner top of the fixed support seat 321 is provided with an L-shaped groove, and the inner bottom of the top is also provided with an L-shaped groove. The two L-shaped grooves are spliced ​​into the guide groove. When replacing the bottom plate 411 and the cutting block 413, the two top seats are removed to expose the bottom plate 411 and the cutting block 413 and replace them.

[0084] The rotating shaft of the eccentric wheel 422 is vertically arranged, and a circular guide groove 4221 is arranged on the top surface of the eccentric wheel 422, and the center of the circular guide groove 4221 is staggered with the rotating shaft of the eccentric wheel 422 to form an eccentric track. The end of the movable seat 412 extends to the top of the eccentric wheel 422, and is provided with a guide rod 4222 extending into the circular guide groove 4221, and there are two guide rods 4222, and rollers are arranged at the ends of both guide rods 4222, and the rollers roll in the circular guide groove 4221 to reduce friction and wear.

[0085] The mounting plate 43 is slidably mounted on the frame 1 via a track parallel to the forming direction, and the mounting position of the mounting plate 43 on the frame 1 is adjusted via the adjustment structure of the motor and the screw 324 nut.

[0086] The end processing mechanism 5 includes an end processing driving member 52 and at least two groups of end processing components 51. The same end processing driving member 52 is connected to drive the end cutting knives 511 of each group of end processing components 51 to move back and forth in the vertical direction, which can not only cut the continuous profile into independent side panels, but also process the ends of the side panels.

[0087] In one embodiment, the end processing mechanism 5 includes an end processing seat 53, and the end processing assembly 51 has three groups, which are installed on the end processing seat 53 in sequence, and can respectively perform end opening / extrusion grooves, side extrusion grooves and end cutting processing on the bottom surface of the side panel.

[0088] The end processing assembly 51 includes a second fixed seat 512, a second pressing seat 513 and a second floating seat 514 which are arranged in sequence from bottom to top, wherein:

[0089] The second fixed seat 512 is fixedly mounted on the end processing seat 53, and four second guide pillars 515 extending upward and penetrating the second pressing seat 513 and the second floating seat 514 are arranged on the periphery of the top surface. A second limiting pillar 516 extending upward and penetrating the second pressing seat 513 is arranged on the top of the second fixed seat 512. The second guide pillar 515 and the second limiting pillar 516 are respectively provided with limiting screws on the tops of the second floating seat 514 and the second pressing seat 513, so as to limit the maximum distance between the second floating seat 514 and the second fixed seat 512, and also to limit the maximum distance between the second pressing seat 513 and the second floating seat 514. A third return spring is arranged between the second pressing seat 513 and the second floating seat 514, and the third return spring provides an upward return force for the second floating seat 514. At the same time, when the second floating seat 514 is pressed down, the third return spring can also provide a downward pressing force for the second pressing seat 513, and press through the side plate between the second fixed seat 512 and the second pressing seat 513. The bottom of the second pressing seat 513 is provided with a long strip pressing block 517 which is consistent with the forming track, which not only has the bottom pressing and side supporting functions for the passing side plate, but also has the guiding function. The end cutter 511 is vertically installed at the bottom of the second floating seat 514, and the second pressing seat 513 and the second fixed seat 512 are both provided with an end cutting notch which is consistent with the cross section of the cutter head of the end cutter 511.

[0090] In this embodiment, the bottom surface processing drive member 21 and the end surface processing drive member 52 both include a driving motor, a driving shaft 6, a connector and a pressing column. The driving motor drives the driving shaft 6 to rotate through a synchronous wheel and a synchronous belt. An eccentric connecting section 61 is provided on the driving shaft 6. The top end of the connector is sleeved on the outside of the eccentric connecting section 61, and the bottom end is connected to the top of the pressing column through a ball head connection structure. The pressing column is movably arranged on the top of the bottom surface processing component 22 or the end surface processing component 51. The bottom surface processing drive member 21 and the end surface processing drive member 52 provided by the utility model both adopt a driving shaft 6 driving structure with an eccentric connecting section 61, which can not only drive multiple processing drive members with one drive member, but also provide a strong pressing force for each processing drive member.

[0091] The utility model provides at least two groups of processing components in the bottom processing mechanism 2, the side processing mechanism 4 and the end processing mechanism 5, which can not only form multiple processing structures on the side panel at the same time, such as holes, grooves or notches, but also can freely combine these processing structures, and then combine with replacing the cutting knives in each processing mechanism or removing the cutting knives of some processing mechanisms. The side panel forming equipment proposed by the utility model can produce side panel products of various specifications, various shapes and multiple processing structures.

[0092] The utility model is described above by way of example in conjunction with the accompanying drawings. It is obvious that the specific implementation of the utility model is not limited to the above-mentioned method. As long as various non-substantial improvements are made using the method concept and technical solution of the utility model, or the concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.

Claims

1. A full-function side panel forming machine, characterized in that: It includes a frame and a bottom processing mechanism, a forming mechanism, a side processing mechanism, and an end processing mechanism which are sequentially arranged on the frame; The bottom surface processing mechanism comprises a bottom surface processing driving member and at least two groups of bottom surface processing components, and the same bottom surface processing driving member is connected to drive the bottom surface cutting knives of each bottom surface processing component to reciprocate up and down; The forming mechanism comprises a forming wheel set, a guide wheel set and a forming driving member. The forming wheel set and the guide wheel set each have a plurality of sets, and are staggered and arranged in a straight line along the forming direction. The forming wheels of the forming wheel set are driven to rotate by the same forming driving member. The side processing mechanism comprises a side processing assembly and a side processing driving member, wherein the side processing driving member is connected to drive the cutting block of the side processing assembly to reciprocate in the horizontal direction; The end processing mechanism comprises an end processing driving member and at least two groups of end processing components. The same end processing driving member is connected to drive the end cutting knives of each group of end processing components to reciprocate in the vertical direction.

2. A full-function side panel forming machine according to claim 1, characterized in that: The bottom surface processing mechanism also includes a bottom surface processing seat; The bottom surface processing components all include a first fixed seat, a first pressing seat and a first floating seat which are arranged in sequence from bottom to top; the first fixed seat is fixedly installed on the bottom surface processing seat, and four first guide pillars extending upward and passing through the first pressing seat and the first floating seat are arranged on the periphery of the top surface; a first limiting pillar extending upward and passing through the first floating seat is arranged on the top of the first pressing seat; the first guide pillar and the first limiting pillar are both provided with limiting screws on the top of the first floating seat; the first guide pillar sleeves at two opposite corners are provided with first return springs, the bottom of the first return spring is supported on the first fixed seat, the middle part passes through the first pressing seat, and the top part supports the first floating seat; a second return spring is arranged between the first pressing seat and the first floating seat, the bottom end of the second return spring is supported on the top of the first pressing seat, and the top end supports the first floating seat; the bottom surface cutter is vertically installed at the bottom of the first floating seat, and the first pressing seat and the first fixed seat are both provided with a bottom surface cutting opening consistent with the cross-section of the cutter head of the bottom surface cutter.

3. A full-function side panel forming machine according to claim 2, characterized in that: The bottom surface processing seat is slidably installed on the frame through a track parallel to the forming direction. The bottom surface processing seat is provided with an adjusting motor with a gear. The frame is provided with a rack installed parallel to the track and meshing with the gear. The installation position of the bottom surface processing seat on the frame is adjusted by the gear and rack structure.

4. A full-function side panel forming machine according to claim 1 or 2, characterized in that: The end processing mechanism comprises an end processing seat, and the end processing components have three groups, which are sequentially mounted on the end processing seat; The end processing components all include a second fixed seat, a second pressing seat and a second floating seat which are arranged in sequence from bottom to top; the second fixed seat is fixedly installed on the end processing seat, and four second guide columns extending upward and passing through the second pressing seat and the second floating seat are provided on the periphery of the top surface; a second limiting column extending upward and passing through the second pressing seat is provided on the top of the second fixed seat; the second guide column and the second limiting column are respectively provided with limiting screws on the top of the second floating seat and the second pressing seat; a third return spring is provided between the second pressing seat and the second floating seat, and the third return spring provides an upward return force for the second floating seat and a downward pressing force for the second pressing seat; a long strip pressing block consistent with the forming trajectory is provided at the bottom of the second pressing seat; the end cutter is vertically installed at the bottom of the second floating seat, and the second pressing seat and the second fixed seat are both provided with an end cutting notch consistent with the cross-section of the end cutter head.

5. A full-function side panel forming machine according to claim 4, characterized in that: The bottom surface processing driving component and the end surface processing driving component both include a driving motor, a driving shaft, a connecting head and a pressing column; the driving motor drives the driving shaft to rotate through a synchronous wheel and a synchronous belt; an eccentric connecting section is provided on the driving shaft; the top end of the connecting head is sleeved on the outside of the eccentric connecting section, and the bottom end is connected to the top end of the pressing column through a ball head connecting structure; the pressing column is movably arranged on the top of the bottom surface processing component or the end surface processing component.

6. A full-function side panel forming machine according to claim 1, characterized in that: A group of mutually meshing extrusion convex rings and extrusion concave rings are provided between the forming wheels, and the gap between the extrusion convex rings and the extrusion concave rings constitutes a forming gap; the middle part of the forming gap of the first group of forming wheels is a concave gap, and the side of the concave gap is a folding plate gap; along the forming square, the sizes of the extrusion convex rings and the extrusion concave rings gradually change, and the sizes of the extrusion convex rings and the extrusion concave rings of the last group of forming wheels are consistent with the size of the pre-processed profile; The forming wheel set also includes a base and a mounting frame; the base is fixedly mounted on the frame, and the mounting frames are in a pair and are relatively mounted on the tops of both sides of the base; the two forming wheels are rotatably mounted between the two mounting frames and are arranged up and down; the lower part of the mounting frame is provided with an axial hole, and the upper part is provided with a guide opening, and a lifting seat that can slide up and down is provided in the guide opening; the top of the mounting frame is provided with an adjusting screw hole, and an adjusting bolt extends into the guide opening through the adjusting screw hole and is rotatably mounted on the top of the lifting seat; the two ends of one forming wheel are rotatably mounted in the axial holes of the two mounting frames through bearings, and the two ends of the other forming wheel are rotatably mounted in the two lifting seats through bearings; The guide wheel group includes a support seat, a mounting seat and a guide member; the support seat is fixedly installed, the mounting seat is provided with a longitudinal strip hole perpendicular to the forming track, and the mounting seat is installed on the support seat through bolts and the longitudinal strip holes; a longitudinal fine-tuning structure is provided between the mounting seat and the support seat; there is a pair of guide members, both of which are slidably installed on the mounting seat through a longitudinal slide rail, and a distance adjustment structure is provided between the two guide members; the guide member includes a guide seat and a guide wheel; the bottom of the guide seat is installed on the longitudinal slide rail through a slider, and a vertical square mounting shaft is provided on the top; the guide wheel is rotatably installed on the guide seat through the mounting shaft.

7. A full-function side panel forming machine according to claim 6, characterized in that: The longitudinal fine-tuning structure comprises a longitudinal screw hole, a limiting groove and a fine-tuning screw; the screw hole is arranged on one side of the mounting seat, the limiting groove is arranged on the top of the support seat and close to the opening of the screw hole, the fine-tuning screw is screwed into the screw hole, and the lower part of the head is limited in the limiting groove, and the mounting seat is adjusted to the mounting position on the support seat by rotating the fine-tuning screw; the distance adjustment structure comprises a screw rod, the screw rod passes through the two guide members, and is rotatably mounted on the mounting seat; the two ends of the screw rod are provided with screw teeth in opposite directions, and are threadedly connected to the two guide members through the two screw teeth in opposite directions; The forming drive component includes a forming motor, a reducer, a synchronous belt and a synchronous wheel group; the forming motor is fixedly installed on one side of the end of the forming wheel group; every two groups of the forming wheel groups are matched with a reducer, and the reducer is provided with a power access end, a power transmission end and a power output end, and each of the reducers is arranged one by one along the arrangement direction of the forming wheel group, and the forming motor and each reducer are connected in series one by one through the power access end and the power transmission end; each group of the reducer is connected through a group of synchronous belts and synchronous wheel groups to drive the forming wheels of the two groups of forming wheel groups to rotate synchronously.

8. A full-function side panel forming machine according to claim 1, characterized in that: The side processing assembly and the side processing driving member are both mounted on the frame through a mounting plate, the mounting plate is provided with a mounting station, and both the front and rear sides of the mounting station are provided with a blanking opening; The side processing assembly includes a bottom plate and a movable seat; the bottom plate is fixedly installed on the installation station, and the top surface is provided with a conveying groove running through both sides, and a cutting groove running through the front and back, the cutting groove and the conveying groove are staggered, and the cutting groove is shallower than the conveying groove; the cutting block is slidably arranged in the cutting groove, and is provided with a cutting head consistent with the cross section of the cutting groove; the movable seat is slidably arranged, and is located on the top of the bottom plate, and is connected to drive the cutting block; The side processing driving member includes a side processing driving motor and an eccentric wheel. The side processing driving motor drives the eccentric wheel to rotate through a synchronous wheel and a synchronous belt. The eccentric wheel is connected to drive the movable seat to reciprocate along the direction of the cutting groove.

9. A full-function side panel forming machine according to claim 8, characterized in that: The bottom of the blanking opening is provided with a material guide slope, and the top is provided with a material baffle plate, and the height of the material baffle plate is higher than the bottom of the cutting groove; The two sides of the installation station are provided with side support seats extending upward, the side support seats are provided with guide grooves parallel to the cutting grooves, and the two ends of the movable seat are slidably installed in the guide grooves on both sides; the side support seat includes a fixed support seat at the bottom and a top seat at the top, the fixed support seat is concave and the opening is facing upward, the top seat is installed on the top of the fixed support seat by screws, and the two ends of the bottom plate are pressed into the openings of the fixed support seat; the inner top of the fixed support seat is provided with an L-shaped groove, and the inner bottom of the top is also provided with an L-shaped groove, and the two L-shaped grooves are spliced ​​into the guide groove; The rotating shaft of the eccentric wheel is arranged vertically, and a circular guide groove is arranged on the top surface of the eccentric wheel, and the center of the circular guide groove is staggered with the rotating shaft of the eccentric wheel to form an eccentric track; the end of the movable seat extends to the top of the eccentric wheel, and is provided with a guide rod extending into the circular guide groove, and there are two guide rods, and rollers are arranged at the ends of both guide rods, and the rollers roll in the circular guide groove; The mounting plate is slidably mounted on the frame via a track parallel to the forming direction, and the mounting position of the mounting plate on the frame is adjusted via an adjustment structure of a motor and a lead screw nut.

10. A full-function side panel forming machine according to claim 1, characterized in that: The side processing mechanism and the end processing mechanism are both slidably mounted on the frame through a base and a track parallel to the forming direction, and the mounting position on the frame is adjusted through an adjustment structure of a motor and a gear rack.

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