Clamping jig for mold-saving machining of car lamp

By designing a clamping fixture for mold-saving processing of the headlights, the flexible rotation of the workpiece is achieved by using servo motors and gear systems, the problems of low efficiency and uneven force in traditional manual processing are solved, and the processing efficiency is improved and the product surface is reduced. Risk of deformation.

CN222327387UActive Publication Date: 2025-01-10GUANGDONG KAIDAXING PLASTIC MOLD CO LTD
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Patent Information

Application Number
CN202420302677.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-19
Publication Date
2025-01-10
Estimated Expiration
2034-02-19

AI Technical Summary

Technical Problem

During the traditional mold-saving process, manual use of magnets and manual steering fixtures to fix the workpieces leads to low processing efficiency and uneven force, increasing the risk of product surface deformation.

Method used

A clamping fixture for mold-saving processing of the headlights is designed, including fixed pallets, support seats, servo motors, gears, limit seats and worm gears and worm systems, allowing the workpiece to rotate in front, rear, left and horizontal directions, ensuring the processing direction Consistent with the operator, reduce repeated clamping operations.

Benefits of technology

Improve processing efficiency, reduce repeated operations by operators, ensure that the product surface is consistent with the processing direction, and reduce the risk of deformation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a mould-saving machining clamping jig for car lamps, which comprises a fixed tray, two supporting seats are fixed above the fixed tray at intervals, a first supporting shaft is movably arranged between the two supporting seats through a bearing, a bearing seat is fixed on the first supporting shaft, a second supporting shaft is fixed on the bearing seat, and the second supporting shaft is movably arranged between the two supporting seats. Trapezoidal supporting frames are fixed to the upper portion of the bearing base, a third supporting shaft is movably arranged between the trapezoidal supporting frames through a bearing, a supporting plate is arranged above the trapezoidal supporting frames, the bottom of the supporting plate is fixedly connected with the third supporting shaft, and a workpiece magnetic tray is fixed to the upper portion of the supporting plate. The utility model solves the problems that in the current mold-saving machining process, a workpiece is fixed by manually using a magnet and a manual steering jig, the workpiece needs to be repeatedly swung at an angle and repeatedly clamped, the manual machining efficiency is not high, the force is not uniform, and the deformation risk of the surface of a product is caused.
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Description

Technical Field

[0001] The utility model relates to the field of die-saving processing, in particular to a clamping fixture for die-saving processing of vehicle lamps. Background Art

[0002] In the traditional injection mold production and processing process, if the product has been produced or has been used for a period of time and the surface is scratched, mold saving processing is required so that the mold can be put into production.

[0003] In the current mold-saving processing process, the method used is to manually use magnets and manual steering fixtures to fix the workpiece. It is necessary to repeatedly adjust the angle and clamp the workpiece. Manual processing has no processing efficiency and uneven force, resulting in the risk of deformation of the product surface.

[0004] Therefore, it is necessary to provide a new fixture for lamp mold saving processing to solve the above technical problems. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a clamping fixture for the mold-saving processing of car lights, which solves the problem that in the current mold-saving processing process, the workpiece is fixed manually using magnets and manual steering fixtures, and the angle needs to be adjusted and the workpiece needs to be clamped repeatedly. Manual processing has no processing efficiency and uneven force, resulting in the risk of deformation of the product surface.

[0006] The utility model provides a fixture for lamp mold-saving processing and clamping, comprising a fixed tray, two support seats are fixed above the fixed tray at intervals, a first support shaft is movably arranged between the two support seats through a bearing, and a load-bearing seat is fixed on the first support shaft;

[0007] A second support shaft is fixed on the load-bearing seat, a trapezoidal support frame is fixed above the load-bearing seat, the second support shaft penetrates the trapezoidal support frame, and the second support shaft is movably connected to the trapezoidal support frame through a bearing;

[0008] A third support shaft is movably arranged between the trapezoidal support frames via bearings, a support plate is arranged above the trapezoidal support frames, the bottom of the support plate is fixedly connected to the third support shaft, and a workpiece magnetic tray is fixed above the support plate.

[0009] In a preferred embodiment, a servo motor is installed above the fixed tray, a first gear is installed at the output end of the servo motor, one end of the first support shaft extends out of the support seat and is installed with a second gear, and the first gear is meshed with the second gear.

[0010] In a preferred embodiment, a plurality of first blocks are fixed at circumferential intervals on the top of the second support shaft, a first limit seat is fixed on one side of the trapezoidal support frame, a sliding column is penetrated through the first limit seat, a second block is fixed at one end of the sliding column, and a support plate is installed at the other end of the sliding column.

[0011] In a preferred embodiment, a limit spring is sleeved on the sliding column, one end of the limit spring is fixed on the first limit seat, and the other end of the limit spring is fixed on the surface of the support plate.

[0012] In a preferred embodiment, one end of the third support shaft passes through the trapezoidal support frame and is installed with a worm gear. Two second limit seats are fixed at intervals on one side of the trapezoidal support frame. A worm is movably arranged between the two second limit seats, and the worm is meshed with the worm gear.

[0013] In a preferred embodiment, a crank handle is mounted on the worm.

[0014] The beneficial effects of the utility model are as follows: the clamping fixture can rotate forward and backward, left and right, and horizontally. When processing a mold-saving workpiece, the product surface is consistent with the processing direction of the operator, and the operator can use appropriate processing techniques, thereby reducing the operator's repeated clamping and improving processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A three-dimensional view of the main structure of the fixture for the mold-saving processing of vehicle lamps provided by the utility model;

[0016] Figure 2 for Figure 1 A schematic diagram of the enlarged structure of shown;

[0017] Figure 3 This is a plan view of the main structure of the clamping fixture for the mold-saving processing of vehicle lights provided by the utility model.

[0018] Numbers in the figure: 1. Fixed tray; 2. Support seat; 3. First support shaft; 4. Load-bearing seat; 5. Second support shaft; 6. Trapezoidal support frame; 7. Third support shaft; 8. Support pallet; 9. Workpiece magnetic tray; 10. Servo motor; 11. First gear; 12. Second gear; 13. First clamping block; 14. First limit seat; 15. Sliding column; 16. Second clamping block; 17. Support plate; 18. Limit spring; 19. Worm gear; 20. Second limit seat; 21. Worm; 22. Handle. DETAILED DESCRIPTION

[0019] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.

[0020] Please refer to Figure 1 , Figure 2 as well as Figure 3 ,in Figure 1 A three-dimensional view of the main structure of the fixture for the mold-saving processing of vehicle lights provided by the utility model; Figure 2 for Figure 1 A schematic diagram of the enlarged structure of shown; Figure 3 This is a plan view of the main structure of the clamping fixture for the mold-saving processing of vehicle lights provided by the utility model.

[0021] In the specific implementation process, Figure 1-Figure 3 As shown, it includes a fixed tray 1, two support seats 2 are fixed above the fixed tray 1 at intervals, a first support shaft 3 is movably arranged between the two support seats 2 through bearings, a load-bearing seat 4 is fixed on the first support shaft 3, and a servo motor 10 is installed above the fixed tray 1. The specific model of the servo motor is 10130-15025, which has the advantages of high precision, large torque and fast response. A first gear 11 is installed at the output end of the servo motor 10, one end of the first support shaft 3 extends out of the support seat 2 and is installed with a second gear 12, and the first gear 11 is meshed with the second gear 12.

[0022] A second supporting shaft 5 is fixed on the load-bearing seat 4, a trapezoidal supporting frame 6 is fixed above the load-bearing seat 4, the second supporting shaft 5 passes through the trapezoidal supporting frame 6, and the second supporting shaft 5 is movably connected to the trapezoidal supporting frame 6 through a bearing, a plurality of first clamping blocks 13 are fixed at circumferential intervals on the top of the second supporting shaft 5, a first limiting seat 14 is fixed on one side of the trapezoidal supporting frame 6, a sliding column 15 is penetrated by the first limiting seat 14, a second clamping block 16 is fixed at one end of the sliding column 15, a support plate 17 is installed at the other end of the sliding column 15, a limiting spring 18 is sleeved on the sliding column 15, one end of the limiting spring 18 is fixed on the first limiting seat 14, and the other end of the limiting spring 18 is fixed to the surface of the support plate 17.

[0023] A third support shaft 7 is movably arranged between the trapezoidal support frames 6 through bearings, a support pallet 8 is arranged above the trapezoidal support frame 6, the bottom of the support pallet 8 is fixedly connected to the third support shaft 7, a workpiece magnetic tray 9 is fixed above the support pallet 8, one end of the third support shaft 7 passes through the trapezoidal support frame 6 and is provided with a worm gear 19, two second limit seats 20 are fixed at intervals on one side of the trapezoidal support frame 6, a worm 21 is movably arranged between the two second limit seats 20, the worm 21 is meshed with the worm wheel 19, and a crank 22 is installed on the worm 21 to facilitate the staff to rotate the worm 21.

[0024] Working principle of the utility model: When the device is used, the workpiece can be fixed on the workpiece magnetic tray 9. When the height of the workpiece needs to be adjusted, it is only necessary to start the supporting cylinder at the bottom of the fixed tray 1. By starting the servo motor 10, under the transmission action of the first gear 11 and the second gear 12, the first supporting shaft 3 rotates and drives the workpiece to rotate;

[0025] The staff can adjust the horizontal orientation of the workpiece according to actual needs. They only need to pull the support plate 17 to drive the second clamping block 16 to disengage from between the two first clamping blocks 13. At this time, the orientation of the trapezoidal support frame 6 can be rotated. After the adjustment is completed, the support plate 17 is released. Under the action of the limit spring 18, the second clamping block 16 is reset, so that the position of the trapezoidal support frame 6 is fixed;

[0026] When the workpiece needs to be rotated left or right, the staff only needs to turn the crank 22 to drive the worm 21 to rotate. Under the transmission action of the worm 21 and the worm wheel 19, the support plate 8 rotates along with the third support shaft 7. After the crank 22 is released, the support plate 8 stops at this position because the worm wheel 19 and the worm 21 are meshed and have a self-locking effect.

[0027] In summary, this clamping fixture can rotate forward and backward, left and right, and horizontally. When processing mold-saving workpieces, the product surface is consistent with the processing direction of the operator, and the operator can use appropriate processing techniques, thereby reducing the operator's repeated clamping and improving processing efficiency.

[0028] The circuits and controls involved in the present invention are all prior art and will not be described in detail here.

[0029] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A fixture for the mold-saving processing of a vehicle lamp, comprising a fixed tray (1), characterized in that: Two support seats (2) are fixed above the fixed tray (1) at intervals, a first support shaft (3) is movably arranged between the two support seats (2) via a bearing, and a load-bearing seat (4) is fixed on the first support shaft (3); A second support shaft (5) is fixed on the load-bearing seat (4), a trapezoidal support frame (6) is fixed above the load-bearing seat (4), the second support shaft (5) passes through the trapezoidal support frame (6), and the second support shaft (5) and the trapezoidal support frame (6) are movably connected via a bearing; A third support shaft (7) is movably arranged between the trapezoidal support frames (6) via bearings, a support plate (8) is arranged above the trapezoidal support frames (6), the bottom of the support plate (8) is fixedly connected to the third support shaft (7), and a workpiece magnetic tray (9) is fixed above the support plate (8).

2. The fixture for lamp mold saving processing according to claim 1 is characterized in that: A servo motor (10) is installed above the fixed tray (1), a first gear (11) is installed at the output end of the servo motor (10), one end of the first support shaft (3) extends out of the support seat (2) and is installed with a second gear (12), and the first gear (11) is meshed with the second gear (12).

3. The fixture for lamp mold saving processing according to claim 2 is characterized in that: A plurality of first clamping blocks (13) are fixed at circumferential intervals on the top of the second support shaft (5); a first limit seat (14) is fixed on one side of the trapezoidal support frame (6); a sliding column (15) is provided through the first limit seat (14); a second clamping block (16) is fixed on one end of the sliding column (15); and a support plate (17) is installed on the other end of the sliding column (15).

4. The fixture for lamp mold saving processing according to claim 3 is characterized in that: A limit spring (18) is sleeved on the sliding column (15), one end of the limit spring (18) is fixed on the first limit seat (14), and the other end of the limit spring (18) is fixed on the surface of the support plate (17).

5. The fixture for lamp mold saving processing according to claim 4 is characterized in that: One end of the third support shaft (7) passes through the trapezoidal support frame (6) and is installed with a worm gear (19); two second limit seats (20) are fixed at intervals on one side of the trapezoidal support frame (6); a worm (21) is movably arranged between the two second limit seats (20); and the worm (21) is meshed with the worm gear (19).

6. The fixture for lamp mold saving processing according to claim 5 is characterized in that: A rocking handle (22) is mounted on the worm (21).