Surface treatment device for metal parts
By designing a surface treatment device for metal parts, which uses a negative pressure air pump to remove debris and a motor-driven clamping assembly, the problem of low debris cleaning efficiency in existing technologies has been solved, achieving efficient automated cleaning and safe production.
Patent Information
- Application Number
- CN202420818254.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-04-19
AI Technical Summary
Existing technologies have low efficiency in cleaning debris after grinding metal parts, making it difficult to completely remove the debris. This is especially costly on large production lines, and it also affects the working environment and health.
Design a surface treatment device for metal parts. The device uses an air pump to generate negative pressure to suck up debris through an air pipe, and uses a motor to drive a movable rod to clamp the parts. It combines an electric slide rail and a grinding disc for grinding, and integrates a clamping component and a filtration system to automatically clean up debris.
It improved debris removal efficiency, reduced labor intensity, increased work efficiency, and ensured a safe working environment.
Smart Images

Figure CN222327842U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of parts processing, in particular to a surface treatment device for metal parts. Background Art
[0002] Surface treatment is a process method that artificially forms a surface layer on the surface of the base material with mechanical, physical and chemical properties different from the base material. The purpose of surface treatment is to meet the corrosion resistance, wear resistance, decoration or other special functional requirements of the product. Among them, grinding is a processing method used in the machinery manufacturing industry, processing industry, mold industry, wood industry, leather industry and other industries. Its working purpose is to remove burrs on the surface of the product workpiece and make it smooth, so as to facilitate further processing or to reach the finished product.
[0003] Grinding parts will generate a lot of debris, which is mainly composed of metal, grinding wheel wear and other impurities. Their presence will not only affect the grinding effect, but also pose a potential threat to the working environment and workers' health.
[0004] In the prior art, the debris after grinding is often cleaned manually, however, manual cleaning is not only inefficient, but also difficult to completely remove the debris. Especially in large-scale production lines, the difficulty and cost of manual cleaning are rising sharply. Therefore, a surface treatment device for metal parts is proposed to solve the above problems. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a surface treatment device for metal parts, aiming to improve the problem of low efficiency and difficulty in completely removing debris in the prior art by manually cleaning debris after grinding.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a device for surface treatment of metal parts, comprising a processing box, one side of the processing box is rotatably connected to a panel, both sides of the processing box are fixedly connected to ventilation pipes, the other end of the ventilation pipes is fixedly connected to a collecting box, the top of the collecting box is fixedly connected to an air pump, the input end of the air pump is fixedly connected to an exhaust pipe, the other end of the exhaust pipe is fixedly connected to the inside of the collecting box, the output end of the air pump is fixedly connected to an exhaust pipe, the middle part of the collecting box is slidably connected to a filter plate and a collecting box, the inside of the processing box is fixedly connected to an electric push rod, the output end of the electric push rod is fixedly connected to an electric slide rail, the middle part of the electric slide rail is slidably connected to a motor, the output end of the motor is fixedly connected to a grinding disc, and a clamping assembly is provided inside the processing box.
[0007] As a further description of the above technical solution:
[0008] The clamping assembly includes a placing table, which is fixedly connected to the inside of the processing box, and a movable rod 1 is rotatably connected to the inside of the placing table. Both ends of the movable rod 1 are rotatably connected to movable rods 2, and the other end of the movable rod 2 is rotatably connected to a movable block. A limiting groove is provided on the top of the placing table, and the movable block is slidably connected to the middle of the limiting groove. A plurality of telescopic rods 1 are fixedly connected to one side of the movable block, and a driving assembly is provided inside the placing table.
[0009] As a further description of the above technical solution:
[0010] The driving assembly includes a motor, the motor is fixedly connected to the inside of the placement table, the output end of the motor is fixedly connected to a connecting rod, and the middle part of the movable rod 1 is fixedly connected to the top of the connecting rod.
[0011] As a further description of the above technical solution:
[0012] One side of the collecting box is fixedly connected with a sleeve shell, the interior of the sleeve shell is slidably connected with a movable plate, one side of the movable plate is rotatably connected with a moving plate, the other end of the moving plate is rotatably connected with a clamping block, one side of the clamping block is fixedly connected with a telescopic rod 2, the other end of the telescopic rod 2 is fixedly connected to the interior of the sleeve shell, the interior of the sleeve shell is fixedly connected with a spring, the other end of the spring is fixedly connected to one side of the clamping block, a clamping groove is opened inside the filter plate, the clamping groove and the clamping block are clamped together, and one side of the movable plate is provided with a connecting component.
[0013] As a further description of the above technical solution:
[0014] The connecting component comprises a button, the button is fixedly connected to one side of the movable plate, and the button is slidably connected to the middle part of the casing.
[0015] As a further description of the above technical solution:
[0016] A handle 1 is fixedly connected to one side of the panel, and a handle 2 is fixedly connected to one side of the filter plate and the collection box.
[0017] As a further description of the above technical solution:
[0018] The spring and the telescopic rod 2 are both provided with two, and the two springs are both sleeved on the outer circumferences of the two telescopic rods 2.
[0019] As a further description of the above technical solution:
[0020] A plurality of supporting columns are fixedly connected to the bottom of the processing box.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, the air pump is used to work. When the air pump is working, the air inside the collection box is pumped through the exhaust pipe, so that negative pressure is generated inside the collection box. When the negative pressure is generated, the air inside the processing box can be pumped through the ventilation pipe, so that the debris generated during grinding can be sucked away and collected, thereby improving work efficiency and reducing the labor intensity of the staff.
[0023] 2. In the utility model, the motor works. When the motor works, it drives the movable rod 1 to rotate through the connecting rod. When the movable rod 1 rotates, it drives the movable rod 2 to move. When the movable rod 2 moves, it pulls the movable block and the telescopic rod 1 to move at the same time. When the telescopic rod 1 moves, it can clamp and fix metal parts of different sizes, thereby facilitating the grinding of the parts and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a three-dimensional schematic diagram of a surface treatment device for metal parts proposed by the utility model;
[0025] Figure 2 This is a schematic diagram of the structure of a limiting groove for a surface treatment device for metal parts proposed by the utility model;
[0026] Figure 3 This is a schematic diagram of the structure of a motor for a metal parts surface treatment device proposed by the utility model;
[0027] Figure 4 This is a structural schematic diagram of a filter plate for a metal parts surface treatment device proposed by the utility model;
[0028] Figure 5 The utility model is a schematic structural diagram of a card slot for a surface treatment device for metal parts.
[0029] Legend:
[0030] 1. Support column; 2. Processing box; 3. Panel; 4. Handle 1; 5. Ventilation pipe; 6. Collection box; 7. Air pump; 8. Exhaust pipe; 9. Exhaust pipe; 10. Filter plate; 11. Collection box; 12. Handle 2; 13. Placement table; 14. Motor; 15. Movable rod 1; 16. Limiting groove; 17. Electric push rod; 18. Electric slide rail; 19. Motor; 20. Grinding disc; 21. Movable block; 22. Connecting rod; 23. Movable rod 2; 24. Telescopic rod 1; 25. Button; 26. Movable plate; 27. Moving plate; 28. Shell; 29. Block; 30. Slot; 31. Telescopic rod 2; 32. Spring. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] Reference Figure 1-Figure 3 , the utility model provides an embodiment: a surface treatment device for metal parts, including a processing box 2, one side of the processing box 2 is rotatably connected to a panel 3, both sides of the processing box 2 are fixedly connected to ventilation pipes 5, the other end of the ventilation pipes 5 is fixedly connected to a collection box 6, the ventilation pipes 5 are convenient for collecting the debris generated during grinding to the inside of the collection box 6 for centralized treatment, the top of the collection box 6 is fixedly connected to an air pump 7, the input end of the air pump 7 is fixedly connected to an exhaust pipe 8, the other end of the exhaust pipe 8 is fixedly connected to the inside of the collection box 6, when the air pump 7 is working, the air inside the collection box 6 will be pumped through the exhaust pipe 8, thereby generating negative pressure, the output end of the air pump 7 is fixedly connected to an exhaust pipe 9, the middle of the collection box 6 slides The filter plate 10 and the collection box 11 are dynamically connected. The filter plate 10 can filter the debris in the air flow conveniently, so that the debris falls into the collection box 11. The interior of the processing box 2 is fixedly connected with an electric push rod 17. The output end of the electric push rod 17 is fixedly connected with an electric slide rail 18. When the electric push rod 17 is working, it will drive the electric slide rail 18 to move downward. The middle part of the electric slide rail 18 is slidably connected with a motor 19. The electric slide rail 18 can conveniently drive the motor 19 to move. The output end of the motor 19 is fixedly connected with a grinding disc 20. When the motor 19 is working, it will drive the grinding disc 20 to rotate, so as to facilitate the surface processing of metal parts. A clamping component is provided inside the processing box 2.
[0033] Reference Figure 2 and Figure 3The clamping assembly includes a placing table 13, which is fixedly connected to the inside of the processing box 2. A movable rod 15 is rotatably connected to the inside of the placing table 13. Both ends of the movable rod 15 are rotatably connected to movable rods 23. The other end of the movable rod 23 is rotatably connected to a movable block 21. When the movable rod 15 rotates, the movable block 21 is driven to move through the movable rod 23. A limiting groove 16 is provided on the top of the placing table 13. The movable block 21 is slidably connected to the middle of the limiting groove 16. The limiting groove 16 can limit the movable block 21, thereby preventing the movable block 21 from deviating when moving. A plurality of telescopic rods 24 are fixedly connected to one side of the movable block 21. When the movable block 21 moves, the plurality of telescopic rods 24 are driven to move simultaneously, thereby facilitating the clamping and fixing of metal parts of different sizes. A driving assembly is provided inside the placing table 13.
[0034] Reference Figure 2 , Figure 3 and Figure 5 The driving assembly includes a motor 14, which is fixedly connected to the inside of the placement table 13. The output end of the motor 14 is fixedly connected to a connecting rod 22. When the motor 14 is working, it will drive the connecting rod 22 to rotate. The middle part of the movable rod 15 is fixedly connected to the top of the connecting rod 22. When the connecting rod 22 rotates, it will drive the movable rod 15 to rotate. One side of the collection box 6 is fixedly connected to a shell 28.
[0035] Reference Figure 5 The interior of the casing 28 is slidably connected with a movable plate 26, one side of the movable plate 26 is rotatably connected with a moving plate 27, and the other end of the moving plate 27 is rotatably connected with a block 29, one side of the block 29 is fixedly connected with a telescopic rod 21, the other end of the telescopic rod 21 is fixedly connected to the interior of the casing 28, the interior of the casing 28 is fixedly connected with a spring 32, and the other end of the spring 32 is fixedly connected to one side of the block 29. A card slot 30 is opened inside the filter plate 10, and the card slot 30 and the card block 29 are carded. When the movable plate 26 is moved, the card block 29 will be driven to move through the movable plate 27, so that the card block 29 is separated from the card slot 30. When the card block 29 is separated from the card slot 30, the filter plate 10 can be moved by pulling the handle 212, thereby separating the filter plate 10 from the collection box 6. When the filter plate 10 is separated from the collection box 6, it is convenient to clean or replace the filter plate 10, and a connecting component is provided on one side of the movable plate 26.
[0036] Reference Figure 1 , Figure 4 and Figure 5The connecting component includes a button 25, which is fixedly connected to one side of the movable plate 26. The button 25 is slidably connected to the middle of the shell 28. The button 25 is convenient for the staff to drive the movable plate 26 to move. A handle 14 is fixedly connected to one side of the panel 3. The handle 14 is convenient for the staff to pull the panel 3 to move. The filter plate 10 and the collecting box 11 are both fixedly connected to one side with a handle 2 12. The handle 2 12 is convenient for the staff to pull the filter plate 10 and the collecting box 11 to move. There are two springs 32 and two telescopic rods 31. The two springs 32 are both sleeved on the outer periphery of the two telescopic rods 31. The bottom of the processing box 2 is fixedly connected to multiple support columns 1, and the multiple support columns 1 can support the processing box 2 more firmly.
[0037] Working principle: When the metal parts are clamped and fixed, the motor 14 will work. When the motor 14 works, it will drive the connecting rod 22 to rotate. When the connecting rod 22 rotates, it will drive the movable rod 15 to rotate. When the movable rod 15 rotates, it will drive the movable rod 23 to move. When the movable rod 23 moves, it will pull the movable block 21 to move at the same time. When the movable block 21 moves, it will drive the telescopic rod 1 24 to move at the same time. When the telescopic rod 1 24 moves, it can clamp and fix metal parts of different sizes, thereby facilitating the grinding of the parts and improving work efficiency.
[0038] When the surface of a metal part is being polished, the electric push rod 17 will work. When the electric push rod 17 works, it will drive the electric slide rail 18 to move downward. When the electric slide rail 18 moves downward, it will drive the motor 19 to move. When the motor 19 moves to a certain position, it will drive the polishing disc 20 to rotate. When the polishing disc 20 rotates, the surface of the metal part can be polished.
[0039] When the debris generated during grinding is to be vacuumed, the air pump 7 will work. When the air pump 7 is working, the air inside the collection box 6 will be pumped through the exhaust pipe 8, so that negative pressure can be generated inside the collection box 6. When the negative pressure is generated, the air inside the processing box 2 can be pumped through the ventilation pipe 5, so as to facilitate the suction and collection of the debris generated during grinding, thereby improving work efficiency and reducing the labor intensity of the staff.
[0040] When the filter plate 10 needs to be disassembled and cleaned, the button 25 is pressed. When the button 25 is pressed, the movable plate 26 is driven to move, and when the movable plate 26 moves, the movable plate 27 is driven to move at the same time. When the movable plate 27 moves, the block 29 is driven to move, so that the block 29 is disengaged from the slot 30. When the block 29 is disengaged from the slot 30, the filter plate 10 can be driven to move by pulling the handle 12, thereby disengaging the filter plate 10 from the collection box 6. After the filter plate 10 is disengaged from the collection box 6, the filter plate 10 can be conveniently cleaned or replaced.
[0041] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A surface treatment device for metal parts, comprising a processing box (2), characterized in that: A panel (3) is rotatably connected to one side of the processing box (2), and ventilation pipes (5) are fixedly connected to both sides of the processing box (2). The other end of the ventilation pipe (5) is fixedly connected to a collection box (6), and an air pump (7) is fixedly connected to the top of the collection box (6). The input end of the air pump (7) is fixedly connected to an exhaust pipe (8), and the other end of the exhaust pipe (8) is fixedly connected to the inside of the collection box (6). The output end of the air pump (7) is fixedly connected to an exhaust pipe (9), and the middle of the collection box (6) is slidably connected to a filter plate (10) and a collection box (11). An electric push rod (17) is fixedly connected to the inside of the processing box (2), and the output end of the electric push rod (17) is fixedly connected to an electric slide rail (18). The middle of the electric slide rail (18) is slidably connected to a motor (19), and the output end of the motor (19) is fixedly connected to a grinding disc (20). A clamping component is provided inside the processing box (2).
2. The device for surface treatment of metal parts according to claim 1, characterized in that: The clamping assembly comprises a placing table (13), the placing table (13) is fixedly connected to the inside of the processing box (2), a movable rod (15) is rotatably connected to the inside of the placing table (13), both ends of the movable rod (15) are rotatably connected to movable rod (23), the other end of the movable rod (23) is rotatably connected to a movable block (21), a limiting groove (16) is provided on the top of the placing table (13), the movable block (21) is slidably connected to the middle of the limiting groove (16), a plurality of telescopic rods (24) are fixedly connected to one side of the movable block (21), and a driving assembly is provided inside the placing table (13).
3. The device for surface treatment of metal parts according to claim 2, characterized in that: The driving assembly comprises a motor (14), the motor (14) is fixedly connected to the inside of the placement table (13), the output end of the motor (14) is fixedly connected to a connecting rod (22), and the middle part of the movable rod (15) is fixedly connected to the top of the connecting rod (22).
4. The device for surface treatment of metal parts according to claim 1, characterized in that: One side of the collecting box (6) is fixedly connected to a casing (28), the interior of the casing (28) is slidably connected to a movable plate (26), one side of the movable plate (26) is rotatably connected to a moving plate (27), the other end of the moving plate (27) is rotatably connected to a clamping block (29), one side of the clamping block (29) is fixedly connected to a second telescopic rod (31), the other end of the second telescopic rod (31) is fixedly connected to the interior of the casing (28), the interior of the casing (28) is fixedly connected to a spring (32), the other end of the spring (32) is fixedly connected to one side of the clamping block (29), a clamping groove (30) is provided inside the filter plate (10), the clamping groove (30) and the clamping block (29) are clamped together, and one side of the movable plate (26) is provided with a connecting component.
5. The device for surface treatment of metal parts according to claim 4, characterized in that: The connection assembly comprises a button (25), wherein the button (25) is fixedly connected to one side of the movable plate (26), and the button (25) is slidably connected to the middle part of the casing (28).
6. The device for surface treatment of metal parts according to claim 1, characterized in that: One side of the panel (3) is fixedly connected to a handle one (4), and one side of each of the filter plate (10) and the collection box (11) is fixedly connected to a handle two (12).
7. The device for surface treatment of metal parts according to claim 4, characterized in that: The spring (32) and the second telescopic rod (31) are both provided in two numbers, and the two springs (32) are both sleeved on the outer circumferences of the two second telescopic rods (31).
8. The device for surface treatment of metal parts according to claim 1, characterized in that: A plurality of support columns (1) are fixedly connected to the bottom of the processing box (2).