Air speed adjusting device for separator of shot blasting machine
By installing an adjustable wind speed component in the shot blasting machine separator, the problem of dust and waste blockage caused by insufficient wind power is solved, achieving efficient shot recycling and cost reduction, and is suitable for a variety of equipment.
Patent Information
- Application Number
- CN202420893475.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-04-26
AI Technical Summary
In existing shot blasting machines, insufficient airflow in the shot separator leads to ineffective separation of dust and fine waste, clogging of the isolation screen, reduced work efficiency, and increased labor costs.
By installing an adjustable wind speed component in the shot blasting machine separator, the height of the lower baffle can be adjusted to increase the wind speed. The principle of gravity wind separation is used to separate dust and waste materials, ensuring that the shot can be recycled.
It improves the efficiency of rust removal work, reduces labor costs, has a simple and flexible structure that is applicable to different equipment, and is both economical and timely.
Smart Images
Figure CN222327868U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shot blasting machines, in particular to a wind speed regulating device for a separator of a shot blasting machine. Background Art
[0002] At present, the shot blasting machines on the market use the method of ejecting projectiles to remove rust from steel, but there are certain defects in the local functions. In the shot blasting machine, there is a device called a shot sand separator. The separator fan draws air through the separator exhaust hole, and uses the principle of gravity air separation to effectively separate the projectiles from the waste materials such as metal oxide scale fragments, broken projectiles, and dust from the shot sand mixture. The lighter fragments, broken projectiles, and dust are blown into the gap between the upper and lower windshields by wind, and then flow out from the waste outlet. The heavier complete projectiles and large-particle waste fall on the isolation screen, and the large-particle waste is screened out from the isolation screen. The complete projectiles pass through the isolation screen mesh and fall into the shot bin for circulation. However, in actual operation, the shot-sand separator often lacks wind power, resulting in a large amount of dust and fine waste not being sucked away by the separator fan into the waste outlet. Instead, they are mixed with the shot and fall on the isolation screen, blocking the isolation screen. Eventually, the shot accumulates on the isolation screen and cannot enter the shot silo in time for circulating rust removal. Human power is required to pick out the waste, which not only reduces work efficiency but also increases labor costs. Utility Model Content
[0003] The utility model aims to provide a wind speed regulating device for a shot blasting machine separator, which can regulate the wind speed by raising the height of a lower wind shield plate and improve the dust removal efficiency.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a shot blasting machine separator wind speed adjustment device, comprising a shot blasting machine separator and an adjustable wind speed component, the top of the shot blasting machine separator is provided with a feed port, the front end of the shot blasting machine separator is provided with an air inlet, the upper end of the shot blasting machine separator is fixed with an upper wind shield plate, the lower end of the shot blasting machine separator is fixed with a lower wind shield plate, the front end of the bottom of the lower wind shield plate is fixed with a sieve plate, both sides of the adjustable wind speed component have multiple groups of steel bars in relative positions, and the adjustable wind speed component is fixed to the lower wind shield plate through the steel bars.
[0005] Furthermore, the feed port is in the shape of an inverted frustum.
[0006] Furthermore, the wind speed adjustable component includes a first steel plate, the steel bars are fixed on both sides of the first steel plate, and the steel bars are provided in more than two groups.
[0007] Furthermore, the wind speed adjustable component includes a second steel plate and a U-shaped fixing groove, the second steel plate is located in the groove body of the U-shaped fixing groove, and the side walls on both sides of the U-shaped fixing groove are provided with a plurality of first through holes arranged in vertical rows, and the left and right sides of the second steel plate are provided with second through holes, the second steel plate is fixed in the U-shaped fixing groove by bolts and nuts, and the steel bars are fixed on both sides of the U-shaped fixing groove, and more than two groups of steel bars are provided.
[0008] Furthermore, there are three or more first through holes.
[0009] Furthermore, the inward side of the steel bars is provided with a slope of 2° inwardly inclined.
[0010] Furthermore, the end of the lower end of the steel bar facing inward is provided with a chamfer.
[0011] Beneficial effects of the utility model:
[0012] (1) After installing the wind speed adjustable component, the problems of low circulation efficiency and manpower consumption caused by waste blocking the screen can be avoided, which greatly improves the process speed of shot blasting and rust removal, reduces costs, and reflects the practicality of the steel plate.
[0013] (2) Low cost and high time efficiency. Compared with spending a lot of time and effort to transform and optimize the power of the exhaust system, which is not only costly but may also delay the rust removal period. Therefore, the wind speed adjustment device reflects the economy and time efficiency.
[0014] (3) Flexibility and versatility. The wind speed adjustable component is connected to the lower baffle of the separator through a snap-on "ear", which can be installed and removed as needed, fully demonstrating flexibility; in addition, wind speed adjustment devices of different sizes and specifications can be used according to different processes and equipment standards, fully demonstrating versatility, that is, it is suitable for all specifications and types of air separation separators.
[0015] (4) The structure is extremely simple to manufacture and the installation is more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of the utility model;
[0017] Figure 2 It is a working principle diagram of the present invention;
[0018] Figure 3 for Figure 1 A is an enlarged view of the middle figure;
[0019] Figure 4 It is a front view of the first embodiment of the wind speed adjustable component;
[0020] Figure 5It is a side view of a first embodiment of a wind speed adjustable assembly;
[0021] Figure 6 It is a front view of the second embodiment of the wind speed adjustable component;
[0022] Figure 7 It is a side view of the second embodiment of the wind speed adjustable component.
[0023] Among them: 1. Shot blasting machine separator, 2. Wind speed adjustable component, 21. First steel plate, 22. Second steel plate, 23. U-shaped fixing groove, 24. First through hole, 25. Bolt, 26. Nut, 3. Feed inlet, 4. Air inlet, 5. Upper wind shield, 6. Lower wind shield, 7. Steel bar, 8. Screen plate, 9. Chamfer, 10. Shot-sand mixture, 11. Waste, 12. Projectile, 13. Wind. DETAILED DESCRIPTION
[0024] The present invention is further described below in conjunction with the accompanying drawings. For better understanding, the orientation of the present invention is described according to the orientation shown in the accompanying drawings and cannot be understood as a limitation of the present application; the following terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0025] See also Figures 1 to 7 The utility model provides an embodiment: a wind speed regulating device for a shot blasting machine separator 1, comprising a shot blasting machine separator 1 and a wind speed adjustable component 2, wherein a feed port 3 is arranged at the top of the shot blasting machine separator 1, an air inlet 4 is opened at the front end of the shot blasting machine separator 1, an upper wind shield 5 is fixed at the upper end of the shot blasting machine separator 1, a lower wind shield 6 is fixed at the lower end of the shot blasting machine separator 1, a sieve plate 8 is fixed at the front end of the bottom of the lower wind shield 6, and multiple groups of steel bars 7 with relative positions are inherent on both sides of the wind speed adjustable component 2, and the wind speed adjustable component 2 is fixed to the lower wind shield 6 through the steel bars 7. The shot sand mixture 10 enters the shot blasting machine separator 1 from the feed port 3, and the wind 13 of the fan enters from the air inlet 4 at the front end of the shot blasting machine separator 1. By increasing the height of the lower wind shield 6, the distance between the upper and lower wind shields 6 is shortened, thereby reducing the area of the air outlet, and utilizing the principle of gravity air selection, such as Figure 6 As shown, the wind 13 of the fan enters from the air inlet 4 at the front end of the shot blasting machine separator 1, and the shot-sand mixture 10 enters the shot blasting machine separator 1 from the feed port 3. The waste 11 can be effectively blown to the waste outlet 11 of the shot blasting machine separator 1, and the fine waste 11 is separated from the shot 12. The shot 12 falls after being filtered through the screen, thereby effectively separating a large amount of dust and fine waste 11 from the shot 12, and ensuring the circulation of the shot 12.
[0026] Please continue reading Figure 1 , Figure 2As shown, in one embodiment of the present invention, the feed port 3 is in the shape of an inverted cone. The inverted cone shape allows the waste 11 and the pellets 12 to fall evenly, making it easier to separate the fine waste 11 from the pellets 12.
[0027] Please continue reading Figure 4 , Figure 5 As shown, in one embodiment of the utility model, the wind speed adjustable component 2 includes a first steel plate 21, and the steel bars 7 are fixed on both sides of the first steel plate 21, and the steel bars 7 are provided in more than two groups. The first steel plate 21 is fixed to the lower wind shield 6 by the steel bars 7, and the height of the lower wind shield 6 is increased, and the distance between the upper and lower wind shields 6 is shortened, thereby reducing the area of the air outlet. Based on the air volume = wind speed × area, when the power is not variable, that is, the air volume is constant, the wind speed and the area are inversely proportional, and the area is reduced, the wind speed of the air outlet can be increased, and the principle of gravity air selection is used to effectively separate a large amount of dust and fine waste 11 from the projectile 12, so as to ensure the circulation of the projectile 12, and the wind speed can also be adjusted by setting the first steel plates 21 of different sizes.
[0028] Please continue reading Figure 3 , Figure 6 and Figure 7 As shown, in one embodiment of the utility model, the wind speed adjustable component 2 includes a second steel plate 22 and a U-shaped fixing groove 23, the second steel plate 22 is located in the groove body of the U-shaped fixing groove 23, a plurality of first through holes 24 arranged in a vertical row are provided on the side walls on both sides of the U-shaped fixing groove 23, a second through hole is provided on both sides of the second steel plate 22, the second steel plate 22 is fixed in the U-shaped fixing groove 23 by bolts 25 and nuts 26, the steel bar 7 is fixed on both sides of the U-shaped fixing groove 23, and more than two groups of the steel bar 7 are provided. The second steel plate 22 can be fixed on the first through holes 24 of different heights on the U-shaped fixing groove 23 to adjust the height of the second steel plate 22, thereby adjusting the wind speed.
[0029] Please continue reading Figure 3 As shown, in one embodiment of the utility model, more than three first through holes 24 are provided. The first through holes 24 can be provided with three, four, or five according to specific needs. By locking the second steel plate 22 to the first through holes 24 at different positions, the height of the second steel plate 22 can be adjusted, thereby achieving the adjustment of the wind speed.
[0030] Please continue reading Figure 5 , Figure 7As shown, in one embodiment of the utility model, the steel bar 7 is provided with a slope of 2° inwardly inclined on the inner side. The steel bar 7 has a certain elasticity, and the steel bar 7 is provided with a slope of 2° inwardly inclined to fix the wind speed adjustable component 2 firmly on the lower windshield 6.
[0031] Please continue reading Figure 5 , Figure 7 As shown, in one embodiment of the utility model, the lower end of the steel bar 7 facing inward is provided with a chamfer 9. The setting of the chamfer 9 enables the steel bar 7 to be easily connected to the lower wind shield 6 without having to separate the distance between the steel bars 7 fixed on both sides of the wind speed adjustable component 2.
[0032] The utility model has the following working principle: in the utility model, the shot-sand mixture enters the shot-blasting machine separator from the feed port, and the wind of the fan enters from the air inlet at the front end of the shot-blasting machine separator. By increasing the height of the lower wind shield plate, the distance between the upper and lower wind shield plates is shortened, thereby reducing the area of the air outlet, and utilizing the principle of gravity air separation, a large amount of dust and fine waste can be effectively separated from the shot, thereby ensuring the circulation of the shot.
[0033] The above description is only a preferred embodiment of the present utility model and cannot be understood as a limitation of the present application. All equivalent changes and modifications made within the scope of the patent application of the present utility model shall fall within the scope of the present utility model.
Claims
1. A shot blasting machine separator wind speed regulating device, characterized in that: It includes a shot blasting machine separator and an adjustable wind speed component, wherein a feed port is arranged at the top of the shot blasting machine separator, an air inlet is opened at the front end of the shot blasting machine separator, an upper wind shield is fixed at the upper end of the shot blasting machine separator, a lower wind shield is fixed at the lower end of the shot blasting machine separator, a sieve plate is fixed at the front end of the bottom of the lower wind shield, multiple groups of steel bars in relative positions are arranged on both sides of the adjustable wind speed component, and the adjustable wind speed component is fixed to the lower wind shield through the steel bars.
2. The wind speed regulating device for a shot blasting machine separator according to claim 1, characterized in that: The shape of the feed port is an inverted frustum.
3. The wind speed regulating device for a shot blasting machine separator according to claim 1, characterized in that: The wind speed adjustable component comprises a first steel plate, the steel bars are fixed on both sides of the first steel plate, and the steel bars are provided in more than two groups.
4. The wind speed regulating device for a shot blasting machine separator according to claim 1, characterized in that: The wind speed adjustable component includes a second steel plate and a U-shaped fixing groove, the second steel plate is located in the groove body of the U-shaped fixing groove, a plurality of first through holes arranged in vertical rows are provided on the side walls on both sides of the U-shaped fixing groove, second through holes are provided on both sides of the left and right sides of the second steel plate, the second steel plate is fixed in the U-shaped fixing groove by bolts and nuts, the steel bars are fixed on both sides of the U-shaped fixing groove, and more than two groups of steel bars are provided.
5. The wind speed regulating device for a shot blasting machine separator according to claim 4, characterized in that: There are three or more first through holes.
6. The wind speed regulating device for a shot blasting machine separator according to claim 1, characterized in that: The steel bars are each provided with a slope of 2° inwardly inclined on the inner side.
7. A shot blasting machine separator wind speed regulating device according to claim 6, characterized in that: The end of the lower end of the steel bar facing inward is provided with a chamfer.